BELT TENSIONER KIT for Advantage, Apex or Classic Fans

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1 BELT TENSIONER KIT for Advantage, Apex or Classic Fans FH Each Kit includes: 1 -, Coated Steel 1 - with 2-16" x 4" Bolt, Hex, SS 2-16" Flat Washer, SS 2-16" Flange Nut, Hex, SS 1-1 4" x 1" TEK Screw, SS 1-8" x 1 4" Bolt, Hex, SS 1-8" Splitlock Washer, SS " 6 1 2" 1 2" " " " UNPACKING THE EQUIPMENT Before beginning installation, check the overall condition of the equipment. Remove packing materials, and examine all components for signs of shipping damage. Any shipping damage is the customer's responsibility and should be reported immediately to the freight carrier. INSTALLATION INSTRUCTIONS! WARNING Turn off the main panel circuit breaker to the fan before performing any service. If Installing Kit on an Advantage Fan, proceed to Step 1, if installing on a Classic Fan go to Step or installing on a Apex Fan go to Step 9. High Voltage, disconnect power before installation.! WARNING Advantage Fan, proceed to Step 1. Classic Fan, proceed to Step. Moving parts, disconnect power before servicing. Apex Fan, proceed to Step Legion Dr. Mason, MI USA (17) Fax (17) FORM: QM100 Rev., July 1999 Page 1 of 6

2 Installing Kit on a Advantage Fan. Turn off the main panel circuit breaker to the fan before performing any service. 1) Mount to the upper strut assembly above the fan motor using (2) 16" x 4" bolts, washers and nuts into the existing holes. should be approximately 4" above the bend of the strut. See Figure 1A, B. DO NOT TIGHTEN FASTENERS ON THIS STEP. 2) Mount with to the using (1) 8" x 1 4" bolt and 8" Splitlock washer. Hand tighten bolt, to keep from falling off. See Figure 2A, B. 16" x 4" Bolt and Washer Propeller Sheave 4" Figure 1A - Top op View Fan Upper Strut V-Belt Fan Upper Strut 4" Belt Tensioner Figure 1B - Side View Flange Nut 8" x 1 4" Bolt 8" Splitlock Washer Figure 2A Figure 2B ) To torque the to the proper setting place a 1 16" wrench onto the 1 16" Hex on the Tensioner. See Figure. Turn wrench counter clockwise until the single mark on one half of the is aligned half way between marks 2 and on the opposite half of the Tensioner. See Figure. Hold Tensioner at this setting and tighten the 8" x 1 4" bolt fastening the Tensioner to the. See Figure 2A. Alignment Mark " Hex Align Half Way Between Marks 2 and Figure 421 Legion Dr. Mason, MI USA (17) Fax (17) FORM: QM100 Rev., July 1999 Page 2 of 6

3 4) Align the bracket so that the belt travels in the center of Tensioner pulley. Tighten the (2) 16" x 4" bolts holding the Tensioner bracket to the fan upper strut assembly then insert and tighten the (1) 1 /4" x 1" TEK Screw. Installation is now complete. See Figure 4A, B. 16" x 4" Bolt and Washer 16 Belt to be centered on tensioner pulley. Figure 4A - Top op View 1 4" x 1" TEK Screw Figure 4B ADVANT ANTAGE GE FAN Installing Kit on a Classic Fan. Turn off the main panel circuit breaker to the fan before performing any service. ) Mount to the upper strut assembly above the fan motor using (2) 16" x 4" bolts, washers and nuts into the existing holes. should be approximately 4" above the bend of the strut. DO NOT TIGHTEN FASTENERS ON THIS STEP. See Figure A, B. /4" Fan Upper Strut Propeller Sheave Figure A - Top op View V-Belt /16" x /4" Bolt and Washer Fan Upper Strut /4" Flange Nut Figure B - Side View 421 Legion Dr. Mason, MI USA (17) Fax (17) FORM: QM100 Rev., July 1999 Page of 6

4 6) Mount with to the using (1) 8" x 1 4" bolt and 8" Splitlock Washer. Hand tighten bolt, to keep from falling off Belt Tensioner. See Figure 6A, B. 8" Splitlock Washer 8" x 1 4" Bolt 7) To torque the to the proper setting place a 1 16" wrench onto the 1 16" Hex on the Tensioner. See Figure 7. Turn wrench counter clockwise until the single mark on one half of the is aligned half way between marks 2 and on the opposite half of the Tensioner. See Figure 7. Hold Tensioner at this setting and tighten the 8" x 1 4" bolt fastening the Tensioner to the. See Figure 8A. Figure 6A Alignment Mark Align Half Way Between Marks 2 and Figure 6B " Hex Figure 7 8) Align the bracket so that the belt travels in the center of Tensioner pulley. Tighten the (2) 16" x 4" bolts holding the Tensioner bracket to the fan upper strut assembly then insert and tighten the (1) 1 /4" x 1" TEK Screw. Installation is now complete. See Figure 8A, B. 16" x 4" Bolt and Washer 16 Belt to be centered on tensioner pulley. 1 4" x 1" TEK Screw Figure 8A 421 Legion Dr. Mason, MI USA (17) Fax (17) Figure 8B CLASSIC FAN FORM: QM100 Rev., July 1999 Page 4 of 6

5 Installing Kit on a Apex Fan. Turn off the main panel circuit breaker to the fan before performing any service. 9) Mount to the motor support using (2) 16" x 4" bolts, washer and nuts (provided) into the existing holes. 48" fans use top holes / 6" fans use bottom holes, See Figure 9A, 9B, 9C. DO NOT TIGHTEN FASTENERS ON THIS STEP. 10) Mount with to the using (1) 8" x 1 4" bolt and 8" Splitlock Washer. Hand tighten bolt, to keep from falling off. See Figure 10A and Figure 10B. 48" Fan holes 6" Fan holes Motor Bearing Support Figure 9A Strut /16" x /4" bolt and washer /16" x /4" nut Fan Motor V-Belt Figure 9B Figure 9C /8" Splitlock Washer /8" x 1 /4" Bolt Belt Tensioner Belt Figure 10A 421 Legion Dr. Mason, MI USA (17) Fax (17) Figure 10B FORM: QM100 Rev., July 1999 Page of 6

6 11) To torque the to the proper setting place a 1 16" wrench onto the 1 16" Hex on the Tensioner. See Figure 11. Turn wrench clockwise until the single mark on one half of the is aligned half way between marks 2 and on the opposite half of the Tensioner. See Figure 11. Hold Tensioner at this setting and tighten the 8" x 1 4" bolt fastening the Tensioner to the. See Figure 10A. Alignment Mark Align Half Way Between Marks 2 and " Hex Figure 11 12) Align the bracket so that the belt travels in the center of tensioner pulley. Tighten the (2) /16" x /4" bolts holding the tensioner bracket to the motor support. Installation is now complete, See Figure 12A and 12B. Motor Bearing Support Figure 12A Figure 12B APEX FAN AN 421 Legion Dr. Mason, MI USA (17) Fax (17) FORM: QM100 Rev., July 1999 Page 6 of 6

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