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1 Offer 1 1 Vertical CNC-machining centre FZ 08.2 KS Magnum with NC swivel head Partly Refurbished pre-owned machine delivered weight kg Machine-No Column moving machining centre with fixed table guideways with long-term-grease lubrication Increased speed range for water-cooled spindle motor sealing air supplied with voltage monitoring tool 7,0 kw at 100 % 9,0 kw at 25 % spindle speed range min-1 ; 11 Nm acceleration 0 to min-1 or deceleration in 1,9 seconds warranty h Drilling capacity Ø 12 mm Tapping capacity M 8 Milling capacity 30 cm³/min. NC swivel head swivel range -20 / +115 rapid traverse 60 rpm min-1 lowest increment 0,0001 with direct measuring system +-5 Travel: X-axis Y-axis Z-axis 450 mm 270 mm 310 mm FZ 08 KS E.doc Seite 1 von Si Automatic tool changer by robust, fully enclosed chain pick-up magazine with mechanical and collision cone of air blast cleaning No. of tools 40 Tool shaft HSK-A 40 DIN Max. tool dia. max. 50 mm Tool- if adjacent places are free max. 100 mm

2 FZ 08 KS E.doc Seite 2 von Si Tool length 160 mm Tool weight max. 1,2 kg (max. magazine loading 20 kg) Tool change time approx. 0,8 s Chip-to-chip-time 90 approx. 1,9 s (depends on C NC) Chip-to-chip-time 90 approx. 2,3 s (depends on CN C) Fixed table with chip pan for optimum chip flow in wet and dry processing clamping surface 770 mm x 290 mm² with thread M16 x ø 15 H7 x 50 mm table loading capacity max. 500 kg AC-servo-motors Feed drives for X-, Y- and Z-axis Indirect absolute path measuring system Rapid traverse in X-, Y- and Z-axis: 75 m/min, acceleration X-axis 1,0 g, Y-axis 1,5 g, Z-axis 2,0g Remark: With normal conditions the machine does not have to be anchored to the floor. (For slippery floors we recommend anchoring.) FANUC 18 i MB5-5-axes continuous path control 10.4" LCD monochrom screen memory capacity 2048 KB drilling cycles G81-G89 absolute path measuring system M- and T-functions circular interpolation (360 degrees) re-start into program makro B sub-routines look ahead simultaneous programming automatic corner override 99 tool offsets cutter radius - contour compensation 6 zero shifts G54-G59 metric/inch switch 3 D-interpolation/helical interpolation S-analogue rigid tapping orientated spindle stop PCMCIA slot for memory card Interface RS 232C side of the control panel software-limitswitch NC-diagnosis with help function machine diagnosis

3 5-axis milling package for simultaneous 5-axis machining and processing tilted working planes with 3 linear axes and two additional axes, consisting of: - Al Nano High Precision Contour Control (AINHPCC), Option for fast automatic feed control with high-resolution Interpolation for high surface quality and precision. - High speed RISC-Borad - Data Server board with Fast Ethernet (100 MBit) and ATA Flash memory card with 128 MB. The cabling to the network is not included. - 5-axis functions: Manual operations for 5-axis machining (MF5) for simple and safe movement of the axes parallel / perpendicular to the inclined working plane or tool direction in jog mode; Tilted working plane for 5-axis machining (TWP); Tool center point control for 5-axis machining (TCP); Tool radius compensation for 5-axis machining (TRC). Working hours and piece counter in screen Socket 230 V at control panel Socket for portable mini-handwheel without emergency stop button, at control panel Machine enclosure with full enclosed workspace with loading doors, electrically interlocked, including replaceable windows security cover work area with stainless steel blades and encapsulation 2070 mm high above floor, including machine lamp Cabinet cooler as a door mounting unit Oil-free unit maintenance with automatic water, pressure monitoring of the air supply and 0,01µm fine filtration for air purge Installation elements Wash gun FZ 08 KS E.doc Seite 3 von Si

4 2 Optional extra equipment Machine preparation for through tool coolant system including - Sealing system in the HSK collet - coolant distributor installed at the main spindle drive - Implemented mud flap in the high pressure piping - Solenoid valve, controlled via machine program (can not be retrofitted) Chip conveyor (scratch band) instead standard coolant system discharge height 490 mm with coolant unit tank capacity 110 l, pump capacity 110 l/min at 1,9 bar coolant purification of gap sieve box Supplemental coolant container Tank capacity 500 l, with ND-pump 100 l/min at 1,8 bar (the pump in the chip container or chip conveyor is the lift pump) FKA 500 / B Coolant high pressure unit related to the standard coolant system chip conveyor or as an inline pump Maximum pump pressure 70 bar (up to min-1) Pump output max 6 l/min Vario valve 20, 30, 50, 70 bar Partial current cleaning than 60 micron duplex filter Flow Switch Prerequisite: Machine preparation for coolant through the spindle Recommendation: Additional refrigerant container with paper band filter Flushing device with rinsing nozzles controlled by m-functions (An assumption: extra coolant redervoir) Tool life control with: Tool place organization Sister organization tool FZ 08 KS E.doc Seite 4 von Si

5 FZ 08 KS E.doc Seite 5 von Si Data Server with Fast Ethernet board (100 MBits) and ATA Flash memory card with 64 MB for network connection of the machine. The cabling to the network is not included. Additional charge to Fanuc 18i MB5 Probe for automatic measuring in the machine Renishaw - probe - package OMP 40 for part measuring and automatic compensation, - probe with optical contact modul and tool taper suitable for machine spindle - tracing pin 58 mm with ruby ball dia. 4 mm - interface MI12 - receiver OMM-C with integratet interface - process oriented measuring - software for measuring cycles and strategy program Remark: For the carrying out of machine compensations with probe a suitable reference surface at the machine or at the fixture of an optional gauge block (VCS ) are necessary. Precondition for Fanuc: - High speed skip and macro common variables - Program storage 128 KB (see options Fanuc control) Rotary spindle Motor spindle water-cooled, mounted horizontally, with hollow shaft and bar capacity up to max. Ø 16 mm 4 kw at 100%, 8,5 kw at 15% ED Speed range min Nm with direct measuring system pneumatic clamping and 100 Nm Collet chuck actuating force 12 kn release unit with integrated Chiron Lasercontrol Single F500 for tool breakage control, Transmitter-receiver distance <= 1000 mm, min tool diameter > 1 mm, including test mandrel with the tool holder, Transmitter and receiver, Cover with dirt closure

6 Prerequisite for Fanuc: - High speed skip and macro variables Query rod end mounted outside the machine enclosure Cabin break-through on the left for bar feed Note: The removal of finished parts is not included Suction unit with air purifier Extraction of 500 m³/h grown and integrated into the machine frame Smoke and gases produced during processing, are not excreted by this unit. In this case, we recommend the following a central suction system. CHIRON maintenance instructions on the screen Display of upcoming maintenance, Warning = prepare maintenance Warning = perform maintenance, Stop processing = catch up on maintenance, Brief instructions for the maintenance to be performed using graphical Representations on CD-ROM, confirmation of the performed maintenance by maintenance personnel via password. Signal lamp on machine enclosure for 3 signals Signal "red" = failure Signal "white" = load machine Signal "green" = machine is running S-machines mounted on control console W-machines mounted on machines enclosure Oil package consisting of: - Flow switch in all coolant-carrying pies for example, external cooling, internal cooling, flushing device - Flow switch in suction - Electric main switch-off in the pneumatic supply - Fire extinguishers, opposite Calibration point for absolute measurement acquisition to zero FZ 08 KS E.doc Seite 6 von Si

7 A set of tension members consisting of: - 1 collet - 1 set of clamping jaws - 1 revolving tailstock center on NC-turner Machine safety The machine is designed and built in accordance with the European machine guideline. Additionally the most important non-european standards were considered. With respect to the personal safety the machine also corresponds to the state of the first delivery. Through the used hardware and software and the consideration of the documentation and the labeling at the machine, the machine as well as the operating, maintenance and transportation personnel is protected optimally. Machine safety in according with first delivery date. Other safety features due to regional legislation or specific company rules can be considered. The actual cost will be invoiced. Machine options for bar machining Lathe spindle water-cooled motor spindle, installed horizontal, with hollow shaft as opening for bars up to ø 32 mm 9 kw at 100 %, 12 kw at 15% spindle speed range rpm - 14,3 Nm with direct measuring system and pneumatic clamping 100 Nm collet chuck 22 kn adjustable to 100 %, 50 % and 25 % with integrated pneumatic actuation incl. two-channel axis check for safe stop, safe spindle speed and safe feed in JOG mode with open loading door, warranty: h NC-feeding unit as bar feeder rapid traverse 60 m/min, stroke max. 460 mm, depending on fixture NC-turning unit with clamping vice KSP100 for the machining of the 6th side installed on NC-feeding unit Technical description of NC-turning unit: repetition accuracy ±30", max. spindle speed 80 rpm with pneumatic clamping, electrically controlled via NC-program, incl. pneumatic connection group FZ 08 KS E.doc Seite 7 von Si

8 Switch for end of bar mounted outside of the machine enclosure Bar feeding from left side Remark: After alignment the machine has to be anchored to the floor. At bar lengths > 800 mm a bar loader (option) with hydrodynamic bearing is necessary. additionally necessary: fixture washing, removal of the finished part Removal handling Hydrostatic bar loader Expansion stages of the Fanuc 18 i Remote diagnostics Total machine price, as described above Partly refurbished pre-owned machine Commissioning and Instruction CHIRON Range - final alignment according to CHIRON geometric data sheet - complete check of the machine functions - basic instruction of the operating staff Before commissioning the customer has to provide for: - unload and transport of the machine to the installation place - installation and prealignment of the machine - electric and pneumatic connecting of the machine During start up through CHIRON personnel, the customer assistance together with auxiliary equipment must be available free of charge. Following additional work will be invoiced on expense: - try out and production of customer workpieces - try out of customer fixtures - additional training exceeding basic instruction - any effort caused by customer failing to meet provisions listed above Packing and loading (One-way packing for transport by truck) FZ 08 KS E.doc Seite 8 von Si

9 Main circuit Power supply 400/230 V + 6%/-10% - 50 Hz/N/PE Neutral line: loadable Air pressure supply min. 6 bar, ± 1 bar Room temperature: max. 40 Documentation and machine marks Operating manuals, programming and operating manuals 1-fold on CD-ROM Delivery time: after arrangement, intermediate sale Delivery ex works, packing not included Payment 30% by order 30% by pre-acceptance by CMS 40% before delivery each net Warranty Partly refurbished pre-owned machine 3 month on parts, excluding wear parts Machine colour RAL 7012 RAL 7040 RAL 3020 NCS S 2050 R80B (just outside) Transport insurance to be covered by customer FZ 08 KS E.doc Seite 9 von Si