H.D. Wipers (Heavy Duty)

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1 Introduction Exalto produces the world's best professional marine wiper systems. Exalto makes wiper systems for all kind of vessels, commercial as well as non-commercial. Our wipers are designed for use in all marine environments. Exalto offers a wide range of motors, arms, blades, controls and wash systems. In this way Exalto can compile a complete wiper system that fulfils the specific demands and wishes of the customer. Exalto wipers have stainless steel shafts, bolts and nuts. The drive shafts run in self-lubricating brass bearings to ensure many hours of trouble-free performance. The wipers feature two speeds, self parking and offer in combination with one of our controls intermittent speeds and the smart wipe/wash function. Does it look daunting, choosing your perfect wiper system? Don't worry. Just fill in our wiper questionnaire and Exalto's wiper Exalto Wiper Blades Wiper blades For Exalto H.D. wipers All Exalto wiper blades are manufactured of stainless steel 316. To prevent reflection, a black coating is applied on all metal parts. The Heavy Duty blades have a lower profile (pos. 2 en 3) than the standard blades (pos. 1) and a reduced lift. This makes them perfect for applications where a little more pressure is required. The Heavy Duty blades are also more screen friendly due to the use of plastic lower bridges. In case of damaged rubber, these plastic bridges will not damage the screen. The Exalto H.D. blades are also available in a polished version (pos. 3). So you can choose the look that fits your vessel. Pos. Type Length (mm) Cat. no. Pos. Type Length (mm) Cat. no. 1 Standard H.D Standard H.D Standard H.D Standard H.D Standard H.D Standard H.D Standard H.D Standard H.D P 1 Standard H.D P 1 Standard H.D P 1 Standard H.D P 1 Standard H.D P 2 H.D H.D P 2 H.D H.D P 2 H.D H.D P 2 H.D H.D P 3 H.D P Visit us online: Head Office - Brisbane Australia 1/18 Alexandra Place Murarrie, Qld 4172 Australia Postal Address: PO Box 3348 Tingalpa, DC Qld 4173 A MEMBER OF AMI MARINE GROUP Ph: Fax: tmq@tmq.com.au

2 H.D. wipers for windows up to 1100 mm: 223-series Technical specifications 223BD 223BDS 223BS Volt 12 / / / 24 Torque 23 Nm 23 Nm 23 Nm Power consumption 36W 36W 36W Insulated earth return Yes Yes Yes Mounting Bulk head Bulk head Bulk head Maximum wiper arm length 750 mm 750 mm 750 mm Maximum wiperblade length 700 mm 700 mm 700 mm Two wiperspeeds Yes Yes Yes Self-parking wipers Yes Yes Yes Wiper angles increment 5 increment Stepless Ø Drive shaft 20 mm 20 mm 20 mm Ø Idler spindle 8 mm N / A 8 mm Centre distance 50 mm N / A 50 mm Driven shafts Single Single Single Compatible arms PU type E-type PU type These Exalto wipers are so called "open" wiper motors. These wipers can cover small and medium sized windows up to 1100 mm in height. For these wiper motors Exalto designed the PU arms. Exalto Wiper motor 223BD / 223BDS Self-parking Exalto H.D. wiper for bulkhead mounting. This wiper is available in 12V and 24V and for several bulkhead thicknesses. With a torque of 23 Nm these wipers can drive arms up to 750 mm in length in combination with blades up to 800 mm in length. The 223BD is a pantograph wiper system; the 223BDS has only one shaft which makes this a pendulum wiper system. For these wipers a cover in black or white is available to protect the motor and keep all moving parts out of reach. Max. arm length : 750 mm Max. blade length : 750 mm Insulated earth return : Yes Wiping angle : 40-90, 5 increments Ø drive shaft sleeve : 20 mm Ø idler spindle/sleeve : 8 mm (N/A for 223BDS) Centre distance : 50 mm (N/A for 223BDS) Driven shafts : Single Type arms : PU for 223BD, E type for 223BDS Dimensions are in mm. Both wipers have the same dimensions, but please keep in mind that the 223BDS has only one shaft (see picture). In the comparison table you can easily compare the open 223 wipers. Type Volt Bulkhead (mm) Torque (Nm) Power consumption (W) Cat. no. 223BD BD BD BD BD BD BD BD BD s 223BD s 223BD s 223BD s 223BD 12 / 24 non-standard Cover white Cover black Parts Wipers Bearings Propulsion 205

3 H.D. wipers for windows up to 1100 mm: 223-series Exalto Wiper arms PU The Exalto PU arms are suitable for all H.D. wiper systems for small and medium sized windows up to 1100 mm in height. This means that they can be installed on all 223 and 230-series wiper motors. All PU arms have a fold back feature (see picture), so they can be placed in fixed position away from the windshield. This makes it easier to mount the arms, replace the blades or to clean the window. As a standard the PU arms also have adjustable spring pressure to regulate the pressure of the blade on the window steplessly. The position of the blade in relation to the window configuration can be adjusted by the swivelling blade clip. All Exalto wiper arms are made of stainless steel 316 and have bronze heads. A black coating is applied on all metal parts as a standard to prevent reflection. The polished arms are new, so you can choose which arm suits the look of your vessel most. The wiper arms are adjustable in length. For the PU arms standard and H.D. blades are available. Please check the section Wiper Blades. Pos. Description Length (mm) No. of springs Suitable blade sizes (mm) Center distance (mm) Cat. no. 1 Black coated arm with adjustable spring Black coated arm with adjustable spring Black coated arm with adjustable spring Black coated arm with 2 adjustable springs Black coated arm with 2 adjustable springs Black coated arm with 2 adjustable springs Polished arm with adjustable spring P 2 Tubing retainer strip Tubing retainer strip Tubing retainer strip

4 H.D. wiper for windows up to 2100 mm For large windows up to 1600 mm in height, Exalto has designed the wiper motor type 240BS with the corresponding PF arms. The P10 arms are are specially made for the 255BS. Its "big brother" the 280BS, can even wipe windows up to 2100 mm in height. For the 280BS the P12 arms are designed. Technical specifications 240BS 255BS 280BS Volt 12 / / Torque 40 Nm 55 Nm 80 Nm Power consumption 36-48W 84 / 96W 77W Insulated earth return Yes Yes Yes Bulk head mounting Yes Yes Yes Maximum wiper arm length 900 mm 1000 mm 1500 mm Maximum wiperblade length 900 mm 1200 mm 1200 mm Two wiperspeeds Yes Yes Yes Self-parking wipers Yes Yes Yes Wiper angles Stepless Stepless Stepless Ø Drive shaft 20 mm 20 mm 27 mm Ø Idler spindle 20 mm 20 mm 27 mm Centre distance 60 mm 60 mm 60 mm Driven shafts Dual Dual Dual Compatible arms PF style P10 style P12 style Exalto Wiper motor 240BS Self-parking wiper motor for bulkhead mounting. The 240BS is a powerful wiper with dual driven shafts. It can clean windows up to a height of 1600 mm. With a torque of 40 Nm, this wiper motor powers arms and blades of 900mm in length. This motor has insulated earth return as a standard. The wiping angle of this wiper motor is freely adjustable from 40 to 90. Max. arm length : 900 mm Max. blade length : 900 mm Insulated earth return : Yes Wiping an gle : 40-90, stepless Ø Drive shaft sleeve : 20 mm Ø Idler spindle / sleeve : 20 mm Centre distance : 60 mm Driven shafts : Dual Type arms : PF Dimensions in the drawing are in mm. In the comparison table you can compare the 240BS, 255BS and the 280BS. Volt Bulkhead (mm) Torque (Nm) Power consumption (W) Cat. no Non-standard /

5 H.D. wiper for windows up to 2100 mm Exalto Wiper arms PF The PF arms are specially designed for wiper motor 240BS. Exalto PF arms are available for standard blades to 800 mm in length, or for H.D blades to 900mm in length. The arm is manufactured from stainless steel 316 and has brass, seawater resistant heads. The PF arms are fixed length and fixed spring pressure as a standard. The PF arm as standard has a swiveling blade clip to allow easy adjustment of the position of the blade in relation to the window configuration. The arm has a black coating to prevent reflection as a standard. However, these arms with fixed springs are also available in high polished stainless steel. The PF arms with fixed springs can be folded back, which allows it easier to mount the arms, change the blades or clean the window. Description Length (mm) No. of springs Suitable blade sizes (mm) Center distance (mm) Cat. no. Black coated arm with fixed springs S Black coated arm with fixed springs B Black coated arm with fixed springs S Black coated arm with fixed springs B Black coated arm with fixed springs S Black coated arm with fixed springs B Polished arm with fixed springs SP Polished arm with fixed springs BP Polished arm with fixed springs SP Polished arm with fixed springs BP Polished arm with fixed springs SP Polished arm with fixed springs BP 209

6 H.D. wiper for windows up to 2100mm Exalto Wiper motor 255BS This new model is the replacement for the 250BS. The motor is stronger and has an assembled plug. Self-parking wiper motor for bulkhead mounting. The 255BS is a powerful wiper with dual driven shafts. It can clean windows up to a height of 1600 mm. With a torque of 55 Nm, this wiper can drive arms till 1 meter in length and blades till 1.2 metres. This motor has insulated earth return as a standard. The wiping angle of this wiper motor is steplessly variable from 40 till 90. Max. arm length : 1000 mm Max. blade length : 1200 mm Insulated earth return : Yes Wiping angle : 40-90, stepless Ø Drive shaft sleeve : 20 mm Ø Idler spindle / sleeve : 20 mm Centre distance : 60 mm Driven shafts : Dual Type arms : P10 Dimensions in the drawing are in mm. In the comparison table you can compare the 255BS with the 240BS and 280BS. Volt Bulkhead (mm) Torque (Nm) Power consumption (W) Cat. no / 24 Non-standard

7 H.D. wipers for windows up to 2100 mm Exalto Wiper arms P10 The P10 arms are specially designed for wiper motor 250BS. Exalto P10 arms are available for standard and H.D. blades till 800 mm in length, or for H.D. blades from 900 till 1200 mm in length. The arm is manufactured from stainless steel 316 and has brass, seawater resistant heads. The P10 arms have two fixed springs as a standard. If you want to adjust the pressure on the glass yourself, P10 arms with two steplessly adjustable springs are also available. The P10 arms have a swivelling blade clip, to adjust the position of the blade in relation to the window configuration easily. The arm has a black coating to prevent reflection as a standard. However, these arms with fixed springs are also available in high polished stainless steel. The P10 arms with fixed springs can be folded back. This makes it easier to mount the arms, change the blades or clean the window. N.B. The P10 arms with adjustable springs do not have this fold-back feature. Pos. Description Length (mm) No. of springs Suitable blade sizes (mm) Center distance (mm) Cat. no. 1 Black coated arm with fixed springs S 1 Black coated arm with fixed springs B 2 Polished arm with fixed springs SP 2 Polished arm with fixed springs BP 3 Black coated arm with adjustable springs SAS 3 Black coated arm with adjustable springs BAS 211

8 H.D. wiper for windows up to 2100 mm Exalto Wiper motor 280BS Self-parking wiper motor for bulkhead mounting. This wiper is only available in 24V. The 280BS is our most powerful wiper. With a torque of 80 Nm and dual driven shafts this wiper motor can power arms up to 1.5 metres and blades up to 1.2 metres. This means windows of maximum 2100 mm in height can be cleared. Max. arm length : 1500 mm Max. blade length : 1200 mm insulated earth return : Yes Wiping angle : 40-90, stepless Ø drive shaft sleeve : 27 mm Ø Idler spindle / sleeve : 27 mm Centre distance : 60 mm Driven shafts : Dual Type arms : P12 Dimensions are in mm. In the table you can compare the 280BS with the 250BS. Volt Bulkhead (mm) Torque (Nm) Power consumption (W) Cat. no Non-standard

9 H.D. wipers for windows up to 2100mm Exalto Wiper arms P12 The P12 arms are specially designed for the powerful 280BS wiper. The Exalto P12 arm will be customized to the required length. Please, note that therefore they have a longer delivery time. The P12 is available till maximum 1500 mm, and is not adjustable in length. The P12 arm is made of stainless steel 316 and has seawater resistant brass heads. A black coating is applied as a standard to prevent reflection. The Exalto P12 arms have two adjustable springs, to adjust the pressure on the glass steplessly. By means of the swivelling blade clip, you can park your blades parallel to the window. We advise you to use the Exalto Heavy Duty (H.D.) blades in combination with this arm. Description Length (mm) No. of springs Suitable blade sizes (mm) Center distance (mm) Cat. no. Black coated arm with adjustable spring Max B 213

10 Washing systems components A wash system is a crucial part of your wiper system. It leads to a better view and it improves the functioning of the wiper blades. Exalto offers several washing jets for mounting on the arm or the deck. The necessary water can be supplied from a reservoir or from your drinking water system. In this case you will need a solenoid valve. Reservoirs and solenoid valves For your wash system you can use the water from your drinking water system. You only need a solenoid valve. As soon as the valve gets a signal via the wiper control, it will open to provide water for the wipe/wash program. If you don't have a pressurized drinking water system, you can use one of the reservoirs. Pos. Description Volt Cat. no. 1 Reservoir 8 l. with pump (lxwxh= 295x158x235mm) Reservoir 8 l. with pump (lxwxh= 295x158x235mm) Reservoir 20 l. with 3 pumps Reservoir 8 l. with 3 pumps 12 PT Reservoir 8 l. with 3 pumps 24 PT Solenoid valve 1 /8" B.S.P Solenoid valve 1 /8" B.S.P Solenoid valve 1 /4" B.S.P Solenoid valve 1 /4" B.S.P Washing jets Exalto offers washing jets that can be fitted on Exalto pantograph arms PU, P10 and P12 (pos. 1-5). The washing jets on pos. 6 and 7 can be mounted on the deck or skin of the vessel. With most washing jets the angle under which the water is sprayed on the window, can be adjusted. The washing jets on pos. 2, 5 and 7 are also suitable for the linked wiper system type KW. Pos. For arm Cat. no. 1 PU (2 nozzles) PU (6 nozzles) 2110.cpl 3 P10 en P12 (4 nozzles, right) P10 en P12 (4 nozzles, left) 2185L 5 P10 en P12 (6 nozzles) 2111.cpl 6 Heated 24V DC, 25W Heated 230V AC, 25W Washing jet bulkhead mount 2151 Fittings For non-pressurized systems Pos. Description Dimensions Cat. no. 1 Bent bulkhead connector 4 x 6 mm End coupling female 1 /4" B.S.P. x 6 mm T-coupling 6 x 6 x 6 mm Straight bulkhead connector 6 x 6 mm Straight coupling 1 /8" B.S.P. x 6 mm Straight coupling 1 /4" B.S.P. x 6 mm Plasticized nylon tubing per m (grey) 4 x 6 mm 2157.N 7 Flexible rubber tubing per m (black) 4 x 6 mm 2154.N - Non-return valve for rubber tubing 2121 Parts Wipers Bearings Propulsion 217

11 Fittings Accessories for washing systems Fittings for pressurized systems Pos. Omschrijving Dimensions Cat. no. 1 Elbow 6 x 6 mm Straight bulkhead connector 6 mm T-coupling 6 x 6 x 6 mm Swivelling elbow 6 x 6 mm Straight coupling 1 /8" B.S.P. x 6 mm Straight coupling 1 /4" B.S.P. x 6 mm Unplasticized nylon tubing per m (grey) 4 x 6 mm 2157.N 8 Plastic bulkhead fitting 75 mm Stainless steel bulkhead fitting 125 mm 2181 Wiper Controls Exalto supplies several switches to control your wiper system. A wiring diagram is inserted in the wiper manual. Exalto also supplies electronic controls to control two or more wipers. The Exalto wiper switches and controls support the self-parking feature, two continuous speeds, one or more intermittent modes and the wipe/wash feature. The program starts with one push at the button. This smart wipe/wash program starts with spraying washing fluid, adjusts the operating speed and continues wiping for a few seconds after the spraying has stopped. When the program is finished, the wipers will automatically return to the speed that was selected before the smart wipe/wash program was started. Electronic wiper switches Pos 1 and 2: These switches offer two speeds and self-parking controls with separate connections for pumps or solenoids. Position 3: This switch incorporates an adjustable intermittent wipe, two speeds and selfparking control, and has a separate connection for a pump or solenoid. Pos. Description Volt Cat. no. 1 Two speed switch 12 / Two speed switch for two wipers 12 / Combination switch for one wiper Combination switch for one wiper Panel for combination switch Exalto Electronic wiper switches For maximum 1 or 2 Exalto H.D. wipers These switches are micro-controller based "intelligent" switches for operating one or two Exalto H.D. wiper motors. They provide all functions for a proper window cleaning. The switches consist of a touch pad with a 45 cm connection cable. The switches offer two continuous speeds, three step intermittent, perfect self-parking due to dynamic break and a wipe/wash program. LEDs on the switch indicate the selected mode, speed and intermittent setting. The wiper switches operate with a power supply of 10-30V. The wiper switch for two Exalto H.D. motors offers a very exclusive extra feature: the connected wipers will run synchronised in each speed setting. Dimensions panels : H x w = 50 x 25 mm Installation sizes : H x w x d = 36.5 x 21 x 90 mm Length connection cable : 450 mm Description Type Volt A (max) Cat. no. Electronic wiper switch for one wiper 232/ 233/ / Electronic wiper switch for one wiper 250/ / J Electronic wiper switch for two wipers 232/ 233/ / Electronic wiper switch for two wipers 250/ / J 218 Parts Wipers Bearings Propulsion

12 Wiper Controls Exalto Electronic wiper control CT3EX For maximum 3 Exalto H.D. wipers Electronic multivolt wiper control for up to three Exalto H.D. wipers. Wipers can be switched individually or in any combination. LED's indicate each setting. The complete wiper control consists of one flush mount panel of 72 x 72 mm and one junction box. The wiper control offers two continuous speeds, a three-step intermittent wipe and a wipe/wash feature. All wipers are self-parking. The wipers run synchronised in all settings. To ease the mounting of the panel, we offer two different bulkhead mounts: a low and a high version. These mounts should be ordered separately. Pos. Description Volt L x w x h (mm) Cat. no. 1 Wiper panel 12 / x 72 x Bulkhead mount high - 88 x 88 x Bulkhead mount low - 88 x 88 x Dual station wiper panel 12 / x 72 x DCP Exalto Electronic wiper control For maximum 2, 3, 4 or 5 Exalto H.D. wipers Electronic control for up to two, three, four or five Exalto wipers. Wipers can be switched individually or in any combination. The complete wiper control consists of one flush mount panel of 100 x 100 mm, one junction box of 154 x 200 mm and a 4 m connection cable to connect the panel to the junction box. Extension cables of 3 m and 6 m are available. The wiper control offers two continuous speeds, three step intermittent wipe and a wipe/wash feature. In the low continuous mode and in the intermittent mode, all wipers run synchronised and are self-parking. LED indicators on the panel indicate the selected speed setting. Dimensions panel : 100 x 100 mm each Built-in dimensions panel : 79 x 79mm each Dimensions relais box : 200 x 154 x 80 mm Also available : extra panel Length standard supplied cable between panel and relais box: 4 m Description Volt L x w (mm) Cat. no. Electronic wiper control for max. 2 H.D. wipers 12 / x Electronic wiper control for max. 3 H.D. wipers 12 / x Electronic wiper control for max. 4 H.D. wipers 12 / x Electronic wiper control for max. 5 H.D. wipers 12 / x Exalto Dual station wiper control For up to 5 Exalto H.D. wipers The Exalto Electronic wiper control can easily turn into a dual control system by adding an extra panel. A 5m cable is included. Description Volt L x w (mm) Cat. no. Dual control panel for up to 2 Exalto H.D. wipers 12 / x P Dual control panel for up to 3 Exalto H.D. wipers 12 / x P Dual control panel for up to 4 Exalto H.D. wipers 12 / x P Dual control panel for up to 5 Exalto H.D. wipers 12 / x P Parts Wipers Bearings Propulsion 219