Chemical Engineering 2014/15

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1 2014/15

2 is a large scale industry with complex industrial plants that require a large investment to set-up. Due to the economic requirement to have these plants operating continuously at maximum efficiency, it is not usually possible to use them for the training of new Chemical Engineers and Chemical Plant Operators. The HFT Education range of teaching products allows students to learn the important practical and theoretical knowledge by studying actual Unit Operations on a pilot plant scale. The running of actual processes on the unit operation pilot plants means that real chemical engineering processes can be observed and studied. The flexibility of the pilot plants allows different industrial situations to be simulated and observed, including operational plant faults. The inclusion of industrial control devices and instrumentation allows students to gain important control, troubleshooting and diagnostic skills that can be taken forward into their working careers. Control of the pilot plants, either manually, using industrial instruments and devices, or automatically via a PC and software. Monitoring of the process operation using instruments and devices or via software and a PC, or a combination of both to ensure efficient operation. The ability to control the process to simulate situations experienced in industry, so troubleshooting and diagnosis can be performed to set the plant back into an efficient operating condition. Installation, commissioning, servicing and maintenance of plants. The ability to perform teaching and research within the operating parameters of the pilot plants. The HFT Education range can be used with other ranges e.g. Process Control or Water Treatment to provide a fully dedicated small scale industrial laboratory that can provide a teaching and learning experience to support studies for careers in many different industries, and research opportunities. Key features of the range include: Running of a pilot plant that simulates an industrial unit operation with a final product at the end of the process. Being able to observe the process in operation and focus on individual parts of the unit operation to analyse efficient use of power and raw materials. The use of industrial components, devices and instruments so students become familiar with their operation and characteristics. TELEPHONE +44 (0) / 290 FAX +44 (0)

3 OVERVIEW subjects Absorption Adsorption Biofuels Corrosion Protection Distillation Drying Evaporation Filtration Extraction Fermentation Energy Balance Flooding Kinetics Liquefaction Mass Balance Mass Transfer PID Control Plant Supervision Reaction Reflux Ratio Solvent Recovery Theoretical Sizing Thermodynamics Three-Phase Separation OVERVIEW career paths Chemical Engineer Facilities Engineer Laboratory Manager Laboratory Technician Plant Manager Process Engineer Process Operative Process Technician Research Engineer Research Technician industry applications Chemicals and Catalysts Dyes and Pigments Essential Oils Fertilizers and Nitrogen Compounds Food and Drink Fuel and Energy Gelatines Glues and Adhesives Industrial Gases Mining and Minerals Oil and Gas Perfumes and Beauty Products Pesticides Petrochemicals Pharmaceuticals Polymers and Plastics Soaps and Detergents Textiles Water and Wastewater Weapons and Explosives 2014/15 visit for more information < 3

4 Index INDEX Batch Distillation CHE10 Batch Distillation Pilot Plant...7 CHE20 Manual Batch Distillation Pilot Plant... CHE23 Manual Batch Distillation Pilot Plant with Data Acquisition... CHE26 Automated Batch Distillation Pilot Plant... CHE30 Manual Batch Distillation Pilot Plant...8 CHE33 Manual Batch Distillation Pilot Plant with Data Acquisition... CHE36 Automated Batch Distillation Pilot Plant... Continuous Distillation CHE40 Manual Continuous Distillation Pilot Plant...9 CHE50 Manual Continuous Distillation Pilot Plant... CHE53 Manual Continuous Distillation Pilot Plant with Data Acquisition... CHE56 Automated Continuous Distillation Pilot Plant... CHE60 Manual Continuous Distillation Pilot Plant... CHE63 Manual Continuous Distillation Pilot Plant with Data Acquisition CHE66 Automated Continuous Distillation Pilot Plant... INDEX Distillation Column Simulator CHE70 Distillation Column Simulator Liquid-Liquid Extraction CHE100 Liquid-Liquid Extraction Pilot Plant CHE105 Liquid-Liquid Extraction Pilot Plant... CHE110 Manual Liquid-Liquid Extraction Pilot Plant... CHE115 Automated Liquid-Liquid Extraction Pilot Plant... CHE120 Manual Liquid-Liquid Extraction Pilot Plant CHE125 Automated Liquid-Liquid Extraction Pilot Plant... Ternary Systems CHE130 Ternary Systems Study Bench Solid-Liquid Extraction CHE140 Manual Solid-Liquid Extraction Pilot Plant CHE145 Automated Solid-Liquid Extraction Pilot Plant... Multi-Function Extraction CHE150 Multifunction Extraction Pilot Plant CHE160 Manual Combined Extraction and Distillation Pilot Plant... CHE163 Manual Combined Extraction and Distillation Pilot Plant with Data Acquisition CHE166 Automated Combined Extraction and Distillation Pilot Plant /15 visit for more information < 4

5 Index INDEX Chemical Reactors CHE200 Chemical Reactors Bench Batch Reaction CHE210 Manual Batch Reaction Pilot Plant CHE213 Manual Batch Reaction Pilot Plant with Data Acquisition... CHE216 Automated Batch Reaction Pilot Plant... CHE220 Manual Batch Reaction Pilot Plant... CHE223 Manual Batch Reaction Pilot Plant with Data Acquisition... CHE226 Automated Batch Reaction Pilot Plant INDEX continuous Reaction CHE230 Manual Continuous Reaction Pilot Plant with Continuous Stirred Tank Reactor CHE233 Manual Continuous Reaction Pilot Plant with Continuous Stirred Tank Reactor and Data Acquisition... CHE236 Automated Continuous Reaction Pilot Plant with Continuous Stirred Tank Reactor... CHE240 Manual Continuous Reaction Pilot Plant with Plug Flow Reactor CHE243 Manual Continuous Reaction Pilot Plant with Plug Flow Reactor and Data Acquisition... CHE246 Automated Continuous Reaction Pilot Plant with Plug Flow Reactor... CHE250 Manual Stirred Continuous Reaction Pilot Plant with Continuous Stirred Tank Reactors in Series... CHE253 Manual Stirred Continuous Reaction Pilot Plant with Continuous Stirred Tank Reactors in Series and Data Acquisition CHE256 Automated Stirred Continuous Reaction Pilot Plant with Continuous Stirred Tank Reactors in Series... Catalytic Converter CHE260 Three Phase Catalytic Converter Biofuels CHE270 Biodiesel Production Pilot Plant CHE280 Manual Bioethanol Production Pilot Plant... CHE283 Manual Bioethanol Production Pilot Plant with Data Acquisition... CHE286 Automated Bioethanol Production Pilot Plant... Filtration CHE300 Filter Press and Microfilter Pilot Plant CHE310 Reverse Osmosis and Ultrafiltration Pilot Plant... CHE313 Reverse Osmosis and Ultrafiltration Pilot Plant with Data Acquisition /15 visit for more information < 5

6 Index INDEX Falling Film Evaporation CHE400 Manual Single-Effect Falling Film Evaporation Pilot Plant CHE403 Manual Single-Effect Falling Film Evaporation Pilot Plant with Data Acquisition... CHE406 Automated Single-Effect Falling Film Evaporation Pilot Plant... CHE410 Manual Double-Effect Falling Film Evaporation Pilot Plant... CHE413 Manual Double-Effect Falling Film Evaporation Pilot Plant with Data Acquisition. 22 CHE416 Automated Double-Effect Falling Film Evaporation Pilot Plant... Thin Film Evaporation CHE420 Manual Thin Film Evaporation Pilot Plant CHE423 Manual Thin Film Evaporation Pilot Plant with Data Acquisition... CHE426 Automated Thin Film Evaporation Pilot Plant CHE430 Manual Thin Film Evaporation Pilot Plant CHE433 Manual Thin Film Evaporation Pilot Plant with Data Acquisition... CHE436 Automated Thin Film Evaporation Pilot Plant... INDEX rising Film Evaporation CHE440 Manual Rising Film Evaporation Pilot Plant CHE443 Manual Rising Film Evaporation Pilot Plant with Data Acquisition... CHE446 Automated Rising Film Evaporation Pilot Plant cooling towers CHE450 Manual Cooling Tower CHE453 Manual Cooling Tower with Data Acquisition... drying CHE500 Manual Tray Dryer Process Unit CHE503 Manual Tray Dryer Process Unit with Data Acquisition... CHE510 Spray Dryer Process Unit... absorption CHE600 Wetted Wall Absorption Pilot Plant CHE610 Gas-Liquid Absorption Pilot Plant... CHE620 Manual Absorption and Stripping Pilot Plant... CHE626 Automated Absorption and Stripping Pilot Plant... adsorption CHE650 Fixed Bed Adsorption Plant with SCADA CORROSION CHE670 Cathodic Corrosion Protection Training Plant SEPARATION CHE680 Three-Phase Separator Pilot Plant with SCADA /15 visit for more information < 6

7 Batch Distillation CHE10 Batch Distillation Pilot Plant A Batch Distillation Plant for studying the variation of reflux ratio and feed mixture, including mass balance, energy balance and flooding. The unit includes a 600mm glass distillation column with sieve trays. CHE10A Distillation Column with Bubble Cap Trays CHE10B Distillation Raschig Ring packing CHE10E U Tube Manometer Batch Distillation CHE20 Manual Batch Distillation Pilot Plant A Batch Distillation Plant studying the reflux ratio, reboiler heating power, bottoms product mixture and residual pressure. The unit includes a 600mm glass distillation column with bubble cap trays. CHE23 Manual Batch Distillation Pilot Plant with Data Acquisition A Distillation Plant for studying reflux ratio, reboiler heating power, bottoms product mixture and residual pressure. The unit includes a 600mm glass distillation column with bubble cap trays and DAQ software. CHE26 Automated Batch Distillation Pilot Plant A Batch Distillation Plant for studying reflux ratio, reboiler heating power, bottoms product mixture and residual pressure. The unit includes a 600mm distillation column, PID controller and software. CHE20B Distillation Column with Raschig Ring packing CHE20C Distillation Column with Sieve Trays CHE20D Electronic Differential Pressure Transmitter CHE20F Oil Vacuum Pump CHE23B Distillation Column with Raschig Ring packing CHE23C Distillation Column with Sieve Trays CHE23D Electronic Differential Pressure Transmitter CHE26B Distillation Column with Raschig Ring packing CHE26C Distillation Column with Sieve Trays CHE26D Electronic Differential Pressure Transmitter CHE26F Oil Vacuum Pump HFT Education for Quality HFT Education teaching products are manufactured in Europe under an ISO 9001 quality manufacturing system, using state-of-the-art production techniques and equipment. Our robust industrial standard components, high quality materials and skilled production staff make sure that our equipment has a long working life. All HFT Education products are supplied with a 2 Year Warranty 7 > visit for more information 2014/15

8 Batch Distillation CHE30 Manual Batch Distillation Pilot Plant A Batch Distillation Plant for studying reflux ratio, reboiler heating power, bottoms product mixture and residual pressure. The unit includes an 1100mm glass distillation column with stainless steel mesh packing. CHE30B Distillation Column with Raschig Ring packing CHE30C Distillation Column with Sieve Trays CHE33 Manual Batch Distillation Pilot Plant with Data Acquisition A Batch Distillation Plant for studying reflux ratio, reboiler heating power, bottoms product mixture and residual pressure. The unit includes an 1100mm glass distillation column and software. CHE36 Automated Batch Distillation Pilot Plant CHE33B Distillation Column with Raschig Ring packing CHE33C Distillation Column with Sieve Trays Batch Distillation A Batch Distillation Plant for studying reflux ratio, reboiler heating power, bottoms product mixture and residual pressure. The unit includes an 1100mm glass distillation column, a reboiler, stainless steel mesh packed column and a condenser with reflux head and reflux valve. The unit also includes two PID controllers for automatically controlling the feed mixture pre-heating temperature, the flow rate of the condenser cooling water and the vacuum level, and control and supervision software. CHE36B Distillation Column with Raschig Ring packing CHE36C Distillation Column with Sieve Trays Designed for Learning HFT Education teaching products are designed by specialist Engineers with many years of experience in their Engineering field. Every teaching system is designed with technical features that are relevant to education, helping students to learn. Our products are supplied with full support materials including practical and theory based teaching and learning manuals with suggested experiments and curriculum. 2014/15 visit for more information < 8

9 Continuous Distillation CHE40 Manual Continuous Distillation Pilot Plant A Continuous Distillation Plant for studying reflux ratio, feed flow rate and feed mixture. The unit includes a 600mm glass distillation column with sieve trays. Experiments on mass and energy balance, and flooding. CHE40A Distillation Column with Bubble Cap Trays CHE40B Distillation Column with Raschig Ring packing CHE40E U Tube Manometer Continuous Distillation CHE50 Manual Continuous Distillation Pilot Plant A Continuous Distillation Plant for studying reflux ratio, feed flow rate, feed mixture, reboiler heating power and residual pressure. The unit includes a 600mm glass distillation column with bubble cap trays. CHE53 Manual Continuous Distillation Pilot Plant with Data Acquisition A Continuous Distillation Plant for studying reflux ratio, feed flow rate, feed mixture, reboiler heating power and residual pressure. The unit includes a 600mm glass distillation column and DAQ software. CHE56 Automated Continuous Distillation Pilot Plant A Continuous Distillation Plant for studying reflux ratio, feed flow rate, feed mixture, reboiler heating power and residual pressure. The unit includes a 600mm glass distillation column, PID controller and software. CHE60 Manual Continuous Distillation Pilot Plant A Continuous Distillation Plant for studying six different process operations. The unit includes an 1100mm glass distillation column with stainless steel mesh packing. CHE50B Distillation Column with Raschig Ring packing CHE50C Distillation Column with Sieve Trays CHE50D Electronic Differential Pressure Transmitter CHE50F Oil Vacuum Pump CHE53B Distillation Column with Raschig Ring packing CHE53C Distillation Column with Sieve Trays CHE53D Electronic Differential Pressure Transmitter CHE53F Oil Vacuum Pump CHE56B Distillation Column with Raschig Ring packing CHE56C Distillation Column with Sieve Trays CHE56D Electronic Differential Pressure Transmitter CHE60B Distillation Column with Raschig Ring packing CHE60C Distillation Column with Sieve Trays 9 > visit for more information 2014/15

10 Continuous Distillation CHE63 Manual Continuous Distillation Pilot Plant with Data Acquisition A Continuous Distillation Plant for studying the variation of six different process operations. The unit includes an 1100mm glass distillation column with stainless steel mesh packing and software. CHE63B Distillation Column with Raschig Ring packing CHE63C Distillation Column with Sieve Trays CHE66 Automated Continuous Distillation Pilot Plant A Continuous Distillation Plant for studying the variation of feed pre-heating temperature, reflux ratio, feeding flow rate, feeding composition, reboiler heating power, residual pressure. Experiments include calculation of the theoretical number of trays, mass balance, energy balance and flooding. The unit includes an 1100mm glass distillation column with stainless steel mesh packing, two PID controllers that automatically control four process parameters, and control and supervision software. CHE66B Distillation Column with Raschig Ring packing CHE66C Distillation Column with Sieve Trays CHE70 Distillation Column Simulator Distillation Column Simulator A Distillation Column Simulator for studying the design and operation of sieve trays and bubble cap trays. A 600mm large diameter Plexiglas column is used for easy observation of the trays and is provided with two sieve trays, a bubble cap tray and 3 pressure tappings. Continuous Distillation / Distillation Column Simulator The upper sieve tray distributes vapour and liquid onto the bubble cap tray installed below. Three pressure tappings along the column measure the pressure drops to the bubble cap tray and the lower sieve tray. 2014/15 visit for more information < 10

11 Liquid-Liquid Extraction CHE100 Liquid-Liquid Extraction Pilot Plant with Rotating Disc Column A Liquid-Liquid Extraction Plant for studying the theoretical number of stages, height and number of transfer units, mass balance, mass transfer coefficient and extraction efficiency. The unit includes two feed tanks for the solvent and phase feed liquid and a 600mm rotating disc glass extraction column. The column has a top and bottom phase separator. The raffinate and extracted liquid are collected in two further collecting tanks. CHE105 Liquid-Liquid Extraction Pilot Plant with Raschig Ring Packing Liquid-Liquid Extraction A Liquid-Liquid Extraction Plant for studying the theoretical number of stages, height and number of transfer units, mass balance, mass transfer coefficient and extraction efficiency. The unit includes two feed tanks for the solvent and phase feed liquid and a 600mm Raschig ring glass extraction column. The column has a top and bottom phase separator. The raffinate and extracted liquid are collected in two further collecting tanks. CHE110 Manual Liquid-Liquid Extraction Pilot Plant with Rotating Disc Column A Liquid-Liquid Extraction Plant for studying the theoretical number of stages, height and number of transfer units, mass balance, mass transfer coefficient and extraction efficiency. The unit includes two feed tanks for the solvent and phase feed liquid and a 1500mm rotating disc glass extraction column with stirrer. The column has a top and bottom phase separator. The raffinate and extracted liquid are collected in two further collecting tanks. CHE115 Automated Liquid-Liquid Extraction Pilot Plant with Rotating Disc Column A Liquid-Liquid Extraction Plant for studying the theoretical number of stages, height and number of transfer units, mass balance, mass transfer coefficient and extraction efficiency. The unit includes two feed tanks for the solvent and phase feed liquid and a 1500mm rotating disc glass extraction column, a PID controller and supervision software. The column has a top and bottom phase separator. The raffinate and extracted mixture are collected in two further collecting tanks. experienced staff and consultants The HFT Education Range includes many different units for studying subjects at different levels, including both theoretical and practical experiments. Our experienced consultants will recommend equipment that will suit your specific needs. For more information please contact us on: 11 > visit for more information 2014/15

12 Liquid-Liquid Extraction CHE120 Manual Liquid-Liquid Extraction Pilot Plant with Raschig Rings Packing A Liquid-Liquid Extraction Plant for studying the theoretical number of stages, height and number of transfer units, mass balance, mass transfer coefficient and extraction efficiency. The unit includes two feed tanks for the solvent and phase feed liquid and a 1500mm Raschig ring glass extraction column. The column has a top and bottom phase separator. The raffinate and extracted liquid are collected in two further collecting tanks. CHE125 Automated Liquid-Liquid Extraction Pilot Plant with Raschig Ring Packing A Liquid-Liquid Extraction Plant for studying the theoretical number of stages, height and number of transfer units, mass balance, mass transfer coefficient and extraction efficiency. The unit includes two feed tanks for the solvent and phase feed liquid and a 1500mm Raschig ring glass extraction column, a PID controller and supervision software. The column has a top and bottom phase separator. The raffinate and extracted liquid are collected in two further collecting tanks. Ternary Systems Liquid-Liquid Extraction / Ternary Systems CHE130 Ternary Systems Study Bench A Ternary Systems Study Bench for studying the balances of ternary liquid mixtures. The unit includes three cells each with a stirrer and thermostatically controlled jacket connected to a water circulation bath. 2014/15 visit for more information < 12

13 Solid-Liquid Extraction CHE140 Manual Solid-Liquid Extraction Pilot Plant A Solid-Liquid Extraction Plant for studying extraction efficiency from different materials by varying the solid and the feed rate, solvent flow and the temperature. The unit includes a 1000mm glass extraction column. The plant is used to study the counter-current solid-liquid extractions in a continuous extractor. The unit includes a hopper for the solid material connected to a PTFE Archimedean screw to feed the solid material into the extraction column. CHE145 Automated Solid-Liquid Extraction Pilot Plant Solid-Liquid Extraction / Multi-Function Extraction Multi-Function Extraction A Solid-Liquid Extraction Plant for studying extraction efficiency from different materials by varying the solid and the feed rate, solvent flow and the temperature. The unit includes a 1000mm glass extraction column, PID controller and software. The plant is used to study the counter-current solid-liquid extractions in a continuous extractor. The unit includes a hopper for the solid material connected to a PTFE Archimedean screw to feed the solid material into the extraction column. CHE150 Multi-function Extraction Pilot Plant A Multifunction Extraction Plant for studying the operation of liquid-liquid extraction, heavy phase solid-liquid extraction and light phase solid-liquid extraction. Experiments includes extraction efficiency, mass balance and exercises on three-component systems e.g. extraction of oil from soyabean laminate using hexane. The unit includes a solidliquid extractor and 2 liquid-liquid extractors. CHE160 Manual Combined Extraction and Distillation Pilot Plant A Combined Extraction and Distillation Plant for studying theoretical and practical operations of a liquid-liquid extraction column with rotating discs coupled to a separate distillation column. Experiments on the theoretical number of stages, height and number of transfer units, mass balance, mass transfer coefficient and extraction efficiency. 13 > visit for more information 2014/15

14 Multi-Function Extraction CHE163 Manual Combined Extraction and Distillation Pilot Plant with Data Acquisition A Combined Extraction and Distillation Plant for studying theory and operations of a liquid-liquid extraction column coupled to a separate distillation column. Experiments on the theoretical number of stages, height and number of transfer units, mass balance, mass transfer coefficient and extraction efficiency. The unit includes data acquisition software. CHE166 Automated Combined Extraction and Distillation Pilot Plant A Combined Extraction and Distillation Plant for studying theory and operations of a liquid-liquid extraction column coupled to a separate distillation column. Experiments on the theoretical number of stages, height and number of transfer units, mass balance, mass transfer coefficient and extraction efficiency. The unit includes a PID controller and control and supervision software. CHE200 Chemical Reactors Bench A Chemical Reactors Bench for the study of four types of reactors. A continuous stirred tank reactor, a plug flow reactor, a batch reactor and three reactors in series. Data acquisition is available with the optional CHE200SW software. Chemical Reactors CHE200A Continuous Stirred-Tank Reactor CHE200B Plug Flow reactor CHE200C Batch Reactor CHE200D Continuous Stirred- Tank Reactors in Series CHE200SW Data Acquisition Software Multi-Function Extraction / Chemical Reactors 2014/15 visit for more information < 14

15 Batch Reaction CHE210 Manual Batch Reaction Pilot Plant A Batch Reaction Plant for students to gain theoretical and practical knowledge of the different operating parameters, including the study of the kinetics of the reaction process while varying the conductivity in the reactor. The unit includes a reactor with stirrer and electric heater, and a distillation column with condenser. Experiments on reaction kinetics and reaction thermodynamics, mass balance and energy balance, sizing of an homogeneous reactor. CHE213 Manual Batch Reaction Pilot Plant with Data Acquisition Batch Reaction A Batch Reaction Plant for students to gain theoretical and practical knowledge of the different operating parameters, including the study of the kinetics of the reaction process while varying the conductivity in the reactor. The unit includes a reactor with stirrer and electric heater, and a distillation column with condenser. Experiments on reaction kinetics and reaction thermodynamics, mass balance and energy balance, sizing of an homogeneous reactor. Includes DAQ software. CHE216 Automated Batch Reaction Pilot Plant A Batch Reaction Plant for students to gain theoretical and practical knowledge of the different operating parameters, including the study of the kinetics of the reaction process while varying the conductivity in the reactor. The unit includes a reactor with stirrer and electric heater, and a distillation column with condenser. Experiments on reaction kinetics and reaction thermodynamics, mass balance and energy balance, sizing of an homogeneous reactor. Includes a PID controller and software. CHE220 Manual Batch Reaction Pilot Plant A Batch Reaction Plant for students to gain theoretical and practical knowledge of the different operating parameters, including the study of the kinetics of the reaction process while varying the conductivity in the reactor. The unit includes a reactor with cooling jacket, stirrer and electric heater, and a distillation column. Experiments on reaction kinetics and reaction thermodynamics, mass balance and energy balance, sizing of an homogeneous reactor. CHE223 Manual Batch Reaction Pilot Plant with Data Acquisition A Batch Reaction Plant for students to gain theoretical and practical knowledge of the different operating parameters, including the study of the kinetics of the reaction process while varying the conductivity in the reactor. The unit includes a reactor with cooling jacket, stirrer and electric heater, and a distillation column. Experiments on reaction kinetics and reaction thermodynamics, mass balance and energy balance, sizing of an homogeneous reactor. Includes DAQ software. 15 > visit for more information 2014/15

16 Batch Reaction CHE226 Automated Batch Reaction Pilot Plant A Batch Reaction Plant for students to gain theoretical and practical knowledge of the different operating parameters including the study of the kinetics of the reaction process while varying the conductivity in the reactor. The unit includes a reactor with cooling jacket, stirrer and electric heater, and a distillation. Experiments on reaction kinetics and reaction thermodynamics, mass balance and energy balance, sizing of an homogeneous reactor. Includes a PID controller and software. Continuous Reaction CHE230 Manual Continuous Reaction Pilot Plant with Continuous Stirred Tank Reactor A Continuous Reaction Plant for students to gain theoretical and practical knowledge of the different operating parameters, including the study of the reaction kinetics and thermodynamics, mass and energy balances. The unit includes a reactor with a stirrer and electric heater, and a distillation column with a condenser. CHE233 Manual Continuous Reaction Pilot Plant with Continuous Stirred Tank Reactor and Data Acquisition Batch Reaction / Continuous Reaction A Continuous Reaction Plant for students to gain theoretical and practical knowledge of the different operating parameters, including the study of reaction kinetics and thermodynamics, mass and energy balances. The unit includes a reactor with a stirrer and electric heater, a distillation column with a condenser and data acquisition software. CHE236 Automated Continuous Reaction Pilot Plant with Continuous Stirred Tank Reactor A Continuous Reaction Plant for students to gain theoretical and practical knowledge of the different operating parameters, including the study of reaction kinetics and thermodynamics, mass and energy balances. The unit includes a reactor with a stirrer and electric heater, a distillation column with condenser, a PID controller and control and supervision software. 2014/15 visit for more information < 16

17 Continuous Reaction CHE240 Manual Continuous Reaction Pilot Plant with Plug Flow Reactor A Continuous Reaction Plant for students to gain theoretical and practical knowledge of the different operating parameters, including the study of the kinetics of the reaction process while varying the conductivity in the reactor. The unit includes a stainless steel tubular reactor with thermostat. Experiments include reaction kinetics, thermodynamics, mass and energy balance. CHE243 Manual Continuous Reaction Pilot Plant with Plug Flow Reactor and Data Acquisition Continuous Reaction A Continuous Reaction Plant for students to gain theoretical and practical knowledge of the different operating parameters, including the study of the kinetics of the reaction process while varying the conductivity in the reactor. The unit includes a stainless steel tubular reactor with thermostat and data acquisition software. Experiments include reaction kinetics, thermodynamics, mass and energy balance. CHE246 Automated Continuous Reaction Pilot Plant with Plug Flow Reactor A Continuous Reaction Plant for students to gain theoretical and practical knowledge of the different operating parameters, including the study of the kinetics of the reaction process while varying the conductivity in the reactor. The unit includes a stainless steel tubular reactor with thermostat, PID controller and software. Experiments include reaction kinetics, thermodynamics, mass and energy balance. CHE250 Manual Stirred Continuous Reaction Pilot Plant with Continuous Stirred Tank Reactors in Series A Stirred Continuous Reaction Plant for students to gain theoretical and practical knowledge of the different operating parameters, including the study of reaction kinetics and thermodynamics, mass and energy balances. The unit includes two stainless steel reactors in series with heaters. 17 > visit for more information 2014/15

18 Continuous Reaction CHE253 Manual Stirred Continuous Reaction Pilot Plant with Continuous Stirred Tank Reactors in Series and Data Acquisition A Stirred Continuous Reaction Plant for students to gain theoretical and practical knowledge of the different operating parameters including the study of reaction kinetics and thermodynamics, mass and energy balances. The unit includes two stainless steel reactors in series with heaters and data acquisition software. Installation and Training CHE256 Automated Stirred Continuous Reaction Pilot Plant with Continuous Stirred Tank Reactors in Series A Stirred Continuous Reaction Plant for students to gain theoretical and practical knowledge of the different operating parameters including the study of reaction kinetics and thermodynamics, mass and energy balances. The unit includes two stainless steel reactors in series with heaters, a PID controller and software. Our specialist engineers can provide expert on-site installation and equipment commissioning services for your HFT Education products, to help you to start using your new HFT Education teaching equipment as soon as possible after delivery. We can also deliver on-site operational training for our teaching products, to demonstrate how all of the equipment features can be used for maximum benefit to students. Training can also be delivered at our factories, before your equipment is shipped. Continuous Reaction / Catalytic Converter Catalytic Converter CHE260 Three Phase Catalytic Converter A Three-Phase Catalytic Reactor for studying the effects of varying the operating parameters, on the reaction rates. The unit includes a three phase reactor with the substrate in liquid form, the reagent in gas form and the catalyst in solid form suspended in the liquid substrate. The unit also includes data acquisition software to assist with further analysis of the reaction and mass transfer rates. 2014/15 visit for more information < 18

19 Biofuels CHE270 Biodiesel Production Pilot Plant A Biodiesel Production Plant for studying theory and operations of producing biofuels from vegetable fats or animal fats. Biodiesel has many environmental advantages over fossil fuel. The unit includes a borosilicate glass multifunction reactor for full viewing of the process operations. Experiments include esterification and transesterification of a vegetable oil, separation of glycerine, washing of biodiesel and methanol recovery. Biofuels CHE280 Manual Bioethanol Production Pilot Plant CHE910 Steam Generator with Softener A Bioethanol Production Plant for studying theory and operations of obtaining bioethanol. The unit includes a multifunction reactor, distillation column and condenser. CHE283 Manual Bioethanol Production Pilot Plant with data Acquisition CHE910 Steam Generator with Softener A Bioethanol Production Plant for studying theory and operations of obtaining bioethanol. The unit includes a multifunction reactor, distillation column, condenser and DAQ software. CHE286 Automated Bioethanol Production Pilot Plant CHE910 Steam Generator with Softener A Bioethanol Production Plant for studying theory and operations of obtaining bioethanol. The unit includes a multifunction reactor, distillation column, condenser, PID controller and software. 19 > visit for more information 2014/15

20 Filtration CHE300 Filter Press and Microfilter Pilot Plant A Filter Press and Microfilter Plant for studying theory and operations of different types of filtration processes. The unit demonstrates different types of filtration processes including dead-end and tangential filtration. The filter press and microfilter are fed by a screw pump from a tank that contains the solution to be filtered. Process control, data acquisition and system supervision are carried out by a microprocessor controller, control and supervision software. CHE310 Reverse Osmosis and Ultrafiltration Pilot Plant A Reverse Osmosis and Ultrafiltration Plant for studying theory and operations of different types of filtration processes with a wide range of operating conditions. The system can be used in many industries, from water desalination to concentration of milk and fruit juices in the food and drinks industry. The unit includes two membranes with typical permeate flow rate of 5 to 50 millilitres per minute. Filtration CHE313 Reverse Osmosis and Ultrafiltration Pilot Plant with Data Acquisition A Reverse Osmosis and Ultrafiltration Plant for studying theory and operations of different types of filtration processes with a wide range of operating conditions. The system can be used in many industries for desalination of water to the food and drinks industry for concentration of milk and fruit juices. The unit includes two membranes with typical permeate flow rate of 5 to 50 millilitres per minute. Data Acquisition software is included. 2014/15 visit for more information < 20

21 Falling Film Evaporation CHE400 Manual Single-Effect Falling Film Evaporation Pilot Plant CHE910 Steam Generator with Softener A Falling Film Evaporation Plant for studying theory and operations for process optimisation, mass and energy balance. The unit includes a shell-and-tube evaporator and condenser. Falling Film Evaporation CHE403 Manual Single-Effect Falling Film Evaporation Pilot Plant with Data Acquisition CHE910 Steam Generator with Softener A Falling Film Evaporation Plant for studying theory and operations for process optimisation, mass and energy balance. The unit includes a shell-and-tube evaporator and condenser and software. CHE406 Automated Single-Effect Falling Film Evaporation Pilot Plant CHE910 Steam Generator with Softener A Falling Film Evaporation Plant for studying theory and operations for process optimisation, mass and energy balance. The unit includes a shell-and-tube evaporator and condenser, a PID controller and control and supervision software. CHE410 Manual Double-Effect Falling Film Evaporation Pilot Plant A Falling Film Evaporation Plant for studying theory and operations for process optimisation, mass balance, energy balance and heat transfer coefficient. The unit includes two falling film shell-and-tube evaporators and a shell-and-tube condenser. The first stage evaporator is heated by steam, the second stage evaporator is heated by the solvent vaporised in the first stage. CHE910 Steam Generator with Softener 21 > visit for more information 2014/15

22 Falling Film Evaporation CHE413 Manual Double-Effect Falling Film Evaporation Pilot Plant with Data Acquisition A Falling Film Evaporation Plant for studying theory and operations for process optimisation, mass and energy balance. CHE910 Steam Generator with Softener CHE416 Automated Double-Effect Falling Film Evaporation Pilot Plant A Falling Film Evaporation Plant for studying theory and operations for process optimisation, mass and energy balance. The unit includes a PID controller and software. CHE420 Manual Thin Film Evaporation Pilot Plant A Thin Film Evaporation Plant for studying theory and operations for process optimisation, mass and energy balance. The unit includes a thin film evaporator with rotor. CHE910 Steam Generator with Softener Thin Film Evaporation CHE910 Steam Generator with Softener Falling Film Evaporation / Thin Film Evaporation CHE423 Manual Thin Film Evaporation Pilot Plant with Data Acquisition CHE910 Steam Generator with Softener A Thin Film Evaporation Plant for studying theory and operations for process optimisation, mass and energy balance. The unit includes a thin film evaporator with rotor and DAQ software. 2014/15 visit for more information < 22

23 Thin Film Evaporation CHE426 Automated Thin Film Evaporation Pilot Plant A Thin Film Evaporation Plant for studying theory and operations for process optimisation, mass and energy balance. The unit includes a thin film evaporator with rotor, PID controller and software. CHE910 Steam Generator with Softener Thin Film Evaporation CHE430 Manual Thin Film Evaporation Pilot Plant A Thin Film Evaporation Plant for studying theory and operations for process optimisation, mass and energy balance. The unit includes a thin film evaporator with rotor. CHE433 Manual Thin Film Evaporation Pilot Plant with Data Acquisition A Thin Film Evaporation Plant for studying theory and operations for process optimisation, mass and energy balance. The unit includes a thin film evaporator with rotor and DAQ software. CHE910 Steam Generator with Softener CHE910 Steam Generator with Softener CHE436 Automated Thin Film Evaporation Pilot Plant A Thin Film Evaporation Plant for studying theory and operations for process optimisation, mass balance, energy balance and heat transfer coefficient. This type of evaporator is widely used in industry for concentrating thermo-sensitive, viscous or staining solutions. The unit includes a thin film evaporator with rotor, PID controller for automatic control of the flow rate of steam to the evaporator and the vacuum level and control and acquisition software. CHE910 Steam Generator with Softener 23 > visit for more information 2014/15

24 Rising Film Evaporation CHE440 Manual Rising Film Evaporation Pilot Plant A Rising Film Evaporation Plant for studying theory and operations for process optimisation, mass and energy balance. The unit includes a rising film evaporator with cyclone. CHE910 Steam Generator with Softener CHE446 Automated Rising Film Evaporation Pilot Plant A Rising Film Evaporation Plant for studying theory and operations for process optimisation, mass and energy balance. The unit includes a rising film evaporator with cyclone, a PID controller and software. The evaporator operates under a vacuum using a liquidring vacuum pump. The liquid to be evaporated is fed into the evaporator by a metering pump. The vaporised solvent is condensed in a shell-and-tube condenser and then collected in a tank. CHE443 Manual Rising Film Evaporation Pilot Plant with Data Acquisition A Rising Film Evaporation Plant for studying theory and operations for process optimisation, mass and energy balance. The unit includes a rising film evaporator with cyclone and software. CHE910 Steam Generator with Softener Rising Film Evaporation CHE910 Steam Generator with Softener Products for water TREATMENT HFT Education has a comprehensive range of products for studying different methods for purifying waste water from industrial processes, seawater desalination and treatment of sewage. Please see our water treatment product catalogue or visit our website for more information 2014/15 visit for more information < 24

25 cooling towers CHE450 Manual Cooling Tower A Cooling Tower for studying theory and operations for assessing the effect of varying operational parameters. The unit includes a packed column with interchangable packings. Experiments include fluodynamics of different packings with different flow rates of air and water, measurement of the operational parameters in steady state conditions, representation of the state of the system on a psychrometric chart and energy balance, effect of the packing surface on the approach to wet bulb and pressure drops, performance with different cooling loads and inlet temperatures. CHE453 Manual Cooling Tower with Data Acquisition cooling towers A Cooling Tower for studying theory and operations for assessing the effect of varying operational parameters. The unit includes a packed column with interchangeable packings and software. Experiments include fluodynamics of different packings with different flow rates of air and water, measurement of the operational parameters in steady state conditions, representation of the state of the system on a psychrometric chart and energy balance, effect of the packing surface on the approach to wet bulb and pressure drops, performance with different cooling loads and inlet temperatures. REAL INDUSTRIAL APPLICATIONS HFT Education Engineering Teaching Equipment is designed to teach students about the principles, operation and application of real industrial technology, and produces scalable results that represent real life values. Our products are also manufactured using industrial standard components and materials, helping students to learn hands-on practical skills that can be directly applied in industry. 25 > visit for more information 2014/15

26 Drying CHE500 Manual Tray Dryer Process Unit A Tray Dryer Unit for studying theory and operations for studying the most common drying process for wet solids. The unit consists of an axial fan mounted in a tunnel. The drying chamber has a transparent door to observe the drying operation and contains a set of trays suspended from a balance. The total capacity of the trays is 3.5 Kgs of solid material. The air speed is controlled by an inverter and the heating output is controlled by a thyristor. Experiments include analysis and comparison between heat and mass transfer, energy balance and mass transfer. CHE503 Manual Tray Dryer Process Unit with Data Acquisition A Tray Dryer Unit for studying theory and operations for studying the most common drying process for wet solids. The unit consists of an axial fan mounted in a tunnel. The drying chamber has a transparent door to observe the drying operation and contains a set of trays suspended from a balance. The total capacity of the trays is 3.5 Kgs of solid material. Drying The air speed is controlled by an inverter and the heating output is controlled by a thyristor. Experiments include analysis and comparison between heat and mass transfer, energy balance and mass balance. Includes data acquisition software. CHE510 Spray Dryer Process Unit A Spray Drying Unit for studying the rapid drying process for obtaining powdered product from solutions. This process gives a high production output and shorter process times than freeze-drying. Very short product contact times and the refrigerating effect of solvent evaporation make spray drying the ideal process for drying thermo-sensitive products. HFT Education for Quality HFT Education teaching products are manufactured in Europe under an ISO 9001 quality manufacturing system, using state-of-the-art production techniques and equipment. Our robust industrial standard components, high quality materials and skilled production staff make sure that our equipment has a long working life. All HFT Education products are supplied with a 2 Year Warranty 2014/15 visit for more information < 26

27 Absorption CHE600 Wetted Wall Absorption Pilot Plant A Wetted Wall Absorption Plant for studying the theory and process of the absorption of oxygen into de-oxygenated water. The wetted wall column consists of a vertical glass tube. Water entering the column is distributed uniformly onto the inner surface. Nitrogen is injected into the column bottom. The de-oxygenated water is pumped to the top of the absorption column and air is pumped into the column which rises and transfers oxygen. CHE610 Gas-Liquid Absorption Pilot Plant Absorption A Gas-Liquid Absorption Plant for studying the theory and process of absorption of gas into a liquid through a packed column. The unit includes a 1500mm glass absorption column. The gas to be absorbed is carbon dioxide, stored in a cylinder (not supplied). The gas is mixed with a known air flow rate, from a compressor installed in the plant. The composition of the mixture entering the column is easily determined and modified for different test parameters. Test points allow measurement of the pressure drop and can also be used to sample the gaseous phase. CHE620 Manual Absorption and Stripping Pilot Plant CHE900 Hot Water Generator An Absorption and Stripping Plant for studying the mass transfer theory and process of various gas to liquid and liquid to gas absorption experiments. The unit includes a glass column. CHE626 Automated Absorption and Stripping Pilot Plant CHE900 Hot Water Generator An Absorption and Stripping Plant for studying the mass transfer theory and process of various gas to liquid and liquid to gas absorption experiments. The unit includes a glass column, PID controller and control and acquisition software. LOGISTICS AND SHIPPING HFT Education provides logistics and shipping services, to make sure that your new equipment arrives on-time and in good condition. We use high quality packing materials to protect your equipment during transit, and can pack and mark shipping cases on request, for easy identification and distribution of products to different departments or laboratories. 27 > visit for more information 2014/15

28 Adsorption NEW PRODUCT CHE650 Fixed Bed Adsorption Plant with SCADA A Fixed Bed Adsorption Plant with SCADA that allows in-depth study of the adsorption and desorption processes. The adsorption bed is contained in a stainless steel column with six thermocouples mounted at regular intervals on the column s length to measure the temperature of the adsorbent. The CHE650 is supplied with a PID controller and supervision and data acquisition software for Windows that allows control of the plant by a PC connected via the supplied serial cable. CORROSION NEW PRODUCT CHE670 Cathodic Corrosion Protection Training Plant A Cathodic Corrosion Protection Training Plant designed to allow the study of the technique to control the corrosion of a metal surface by making it work as a cathode of an electrochemical cell. This is achieved by placing an easily corroded metal acting as the anode of the electrochemical cell. A multi-channel interface is provided to connect the plant to a PC, in order to record the experimental results and to provide data for further studies. SEPARATION Adsorption / CORROSION / SEPARATION NEW PRODUCT CHE680 Three-Phase Separator Pilot Plant with SCADA A Three-Phase Separator Pilot Plant with SCADA that is designed to simulate the crude oil stream from the production wellhead and the operation to separate the gas, liquid hydrocarbons and water into their separate phases. Students gain practical and theoretical knowledge of the processes involved. The crude oil is simulated by mixing air, water and refined oil. This fluid flows into the horizontal separator, which is manufactured from clear plastic so students can view the process happening. 2014/15 visit for more information < 28

29 CASe STUDY: Demonstration of the HFT Education CHE53 Manual Continuous Distillation Pilot Plant with Data Acquisition during the Advanced Technology Centre (ATC) Dedication Ceremony at Bridge Valley Community and Technical College. CHE53 Manual Continuous Distillation Pilot Plant with Data Acquisition It had to satisfy: 1. The need for teaching and learning. 2. Manual control of the operational parameters. 3. Clear observation of the whole unit operation. 4. To demonstrate the individual processes in the unit operation. 5. Obtaining the operational data both manually and automatically for immediate diagnosis and further analysis. 6. Operation as a batch or continuous distillation unit operation. 7. To produce a final product for analysis. 8. To represent the actual industrial process on a small scale. With the CHE53 assembled and after performing the commissioning checks and connecting the cooling water, we were able to start distilling a mixture of alcohol and water. The CHE53 performed exactly as it should and we were able to observe all of the important parts of a distillation unit operation. But what happens when things go wrong? We can simulate real industrial situations in the CHE53 and we decided that Mother Nature was going to send in a cold storm. We could immediately see from the temperatures in the column that we had to change the control parameters to get the distillation column working efficiently again. We set about changing the reboiler temperature, feed flow and reflux ratio to increase the column temperature. Success, we were now operating efficiently again. We also increased the feed and temperature to a point where we could see flooding gradually affecting each tray in the column. Again, we were able to take the necessary action to put the column back to its normal efficient operating condition....we were able to see what is happening inside a column that is normally hidden from view in a stainless steel case. We had learnt a lot in two hours about how to control a distillation column. How to troubleshoot and decide what actions to take. How to read the instruments and how to understand what they were telling us and we were able to see what is happening inside a column that is normally hidden from view in a stainless steel case. We had only spent two hours with the CHE53 and already we knew that it was going to teach us a lot about distillation. 29 > visit for more information 2014/15

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