EasyFix. EasyFix CUSTOM APPLICATION GALLERY. Customized Modular Fixturing System POWERTRAIN FIXTURES SHEET METAL FIXTURES CAR BODY FIXTURES

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1 EasyFix EasyFix CUSTOM Customized Modular Fixturing System POWERTRAIN FIXTURES FOR MECHANICAL AND CASTING PARTS SHEET METAL FIXTURES FORPRESSED STEEL AND MOLDED PLASTIC CAR BODY FIXTURES FOR STRUCTURAL PANELS

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3 POWERTRAIN FIXTURES CUSTOMIZED MODULAR SUPPORTS FOR CASTING PARTS EasyFix Modular support for Spiral Blower EasyFix Modular support for Water and Oil Pump Bodies Modular bases with threaded 50 mm pitch holes. Reference groups assembled with standard EasyFix components. Advantages: Low design and construction time are ( stock standard components). Easy and quick changes in the programming phase. Thanks to EasyProject software is possible to have virtual model of support (IGES) for off-line programming of Measuring Machine. 3

4 POWERTRAIN FIXTURES DEDICATED GROUP FOR SUPPORTING DIFFERENT CRANKSHAFT MODELS Support with 2 repeatable positions for 2 models of Automotive 4-cylinder crankshaft Support with 2 positions, 1 minute reconfigurable, for 2 models of Motorcycle Crankshaft Bases adapted to customer specification. Rapid repositioning of the target groups (rotary or using linear movement). 4

5 POWERTRAIN FIXTURES DEDICATED TOOL FOR SUPPORTING GEAR BOXES SUBGROUPS Support for Assembled Gear Box Support for Clutch Bell and Gear Shift Housing Support for Cover Gear Shift Housing Bases adapted to customer specification. Mainly used for high productivity measuring systems (EasyLoad system integrated). Manual locking with opening / closing handle cam system. 5

6 SHEET METAL FIXTURES MODULAR SUPPORT FOR SIDE FRAMEWORK WITH 3D ADJUSTABLE SLIDE AND CUSTOMIZED GROUPS 3D CAD Model of Complete support Reference groups with 3 Axis Adjustment Slides Complete support for Side Framework Customized steel welded base, dim x 1200 x 700 mm. Light alloy modular frame, adjustable in 3 axes. 18 support and reference groups, with micro 3D slides with shims calibration. 14 lever clams, integrated in the reference group. 6

7 SHEET METAL FIXTURES MODULAR SUPPORT FOR BODY SIDE FOR 3 SIMILAR CAR MODELS (3/5 DOORS, SW) 5 doors car vertion 3 doors car vertion Interchangeable Reference groups Promiscuous support, it can receive both sides (right and left) for three similar car models: 3/5 door, SW. Light alloy modular frame, adjustable in 3 axes, dim x 1400 x 1400 mm, mounted on adapter plates. 18 support and reference groups, adjustable with shims calibration, and 16 integrated closures. 8 interchangeable groups for different car versions. 7

8 SHEET METAL FIXTURES RECONFIGURABLE MODULAR SUPPORT FOR 2 SUSPENSION CROSS BEAM Overall immage of reconfigurable support Base plates with repeatable sandwich plates Promiscuous support, it can receive 2 group of suspensions crossbar models. Light alloy modular frame (standard EasyFix ), adjustable in 3 axes, dim x 800 x 350 mm, and mounted on adapter plates. 8 groups of support, reference and clamping pieces, assembled with suitably adapted standard components EasyFix. 8 base plates with columns for repetitive hooking of support groups. 8

9 SHEET METAL FIXTURES CUSTOMIZED MODULAR SUPPORTS FOR SUSPENSION GROUPS Support for suspension crossbar with 6 reference point and 1500 N clamping groups Other examples of modular crossbar fixtures for modular suspension Modular supports can receive heavy-duty suspensions crossbar groups. Light alloy modular frame (standard EasyFix ), adjustable in 3 axes, dim. from 1000 x 800 x 500 mm, to 1500 x 1200 x 900 mm. 8 groups of support and reference pieces, assembled with suitably adapted standard components EasyFix. Clamping units with certified preload on customer request (standard 1500 N). 9

10 SHEET METAL FIXTURES SUPPORT, REFERENCE AND CLAMPING FOR MEDIUM SIZE SUBGROUPS Reference and lock of bonnet subgroup Spherical Adjustable support for Secondary Reference Point Full reference and mounting groups support, with and without part Light alloy modular frame (standard EasyFix ), adjustable in 3 axes, dim x 1200 x 800 mm, mounted on adapter plates, with forklift compartments. 8 groups of support, reference and clamping pieces, assembled with adapted EasyFix standard components. 2 Micro-screw adjustment slides of heavy-duty type. 1 Z secondary reference sphere, adjustable for 20 mm and retractable. 10

11 SHEET METAL FIXTURES SUPPORT, REFERENCE AND CLAMPING FOR PRESSED PART Reference and clamping supports for rear walys Reference and clamping customized groups Full reference and mounting groups support, with and without part Welded stieel base box, dim x 1800 x 500 mm. Light alloy modular frame, adjustable in 3 axes, mounted on adapter plates. 25 support and reference groups, mounted on adjustable with calibrated shims. 21 lever clamps, integrated in the reference group with net-pads on part shape clamps. 11

12 CAR BODY FIXTURES TROLLEY WITH RECONFIGURABLE SUPPORT FOR COMPLETE-BODY AND CHASSIS Complete structure of the trolley Hand-lever clamps Air-Tanks inflation Lifting cushion Control panel Inflation and Registration Kit Welded base, dim x 1500 x 400 mm, with Vullkolan wheels. Light alloy modular frame, adjustable in 3 axes. 4 lever clams, manually operated, with integrated retainer hook. Interchangeable modular references, quick change, adjustable with calibrated thickness. Lifting the frame using low pressure air cushion, resting on fixed feet. Loading high pressure (5 bar) tanks, which permit up to 8 inflating without connection to the pneumatic supply line. 12

13 CAR BODY FIXTURES AUTOMATIC FIXTURE WITH PNEUMATIC CLAMPING FOR LIGHT ALLOY CHASSIS Reference and clamping support for car-chassis Pneumatic Lever clamps Sliding reference on X axis Welded special base frame, dim x 1800 x 400 mm. 1 (XY) fixed primary conical reference + 1 X sliding secondary conical reference + 4 Z-references on spherical shaped supports. 3 pneumatic lever clamps automatically controlled. Part presence and temperature sensor. Integration with anthropomorphic robot for loading-unloading part. 13

14 CAR BODY FIXTURES UNIVERSAL SUPPORT FOR CAR BODY AND CHASSIS WITH REDUCED RETOOLING TIMES Full support during measurement on dual arm horizontal CMM Overall support with all groups Adjustable beams and columns on continuous guides Rapid locks of beams and columns 2 welded iron base frames, dim x 1800 x 50 mm. 2 moving beams with sliding guides continuous heavy-duty. 4 telescopic columns with sliding guides continuous heavy-duty. Locks of the sliding parts through rapid activation lever brakes. High repeatability positions references obtained by high precision tbushes. 14

15 CAR BODY FIXTURES UNIVERSAL SUPPORT FOR RECONFIGURABLE SHELLS AND SIDES ON HIGH REPEATABILITY PERFORATED BASES Reconfigurable support for car-body and chassis Columns with reference/ clamping groups for chassys Reconfigurable support for body-side Columns with reference/ clamping groups for body-side Steel large base plates dim x 2000 x 150 mm, with repeatible joint holes, 100 mm pitch. Interchangeable columns with repeatible universal bases. Customized (modular) universal target groups designed and manufactured on customer specification. Lever clamping groups, on modular adjustable brackets. Columns positioning repeatability: + / mm. 15

16 CAR BODY FIXTURES UNIVERSAL SUPPORT FOR TRUCKS AND VANS CHASSIS, WITH REDUCED RETOOLING TIMES Light alloy support for heavy chassis Promiscuous references group Sliding on Linear Guides and locks of adjustable cross-beams Fixed reference group with vertical presetting system 2 anodized light alloy base frames, dim x 700 x 100 mm. 4 moving cross-bars with sliding guides for heavy carriages. 8 moving Columns with same specifications. Retractable reference group with integrated clamping device. Vertical positioning system with micro-slides and rising device for high loads. Locks of the sliding parts through rapid activation lever brakes. High repeatability positions references obtained by high precision tbushes. 16

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18 NOTES: 18 All rights reserved. Reproduction in whole or in part without our authorisation is prohibited.

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20 Distributed by: Modular Solution for Quality Mod.En Srl Via Genova, Rivoli (TO) - Italy ph fax info@moden.it EFC.RA.09/2012-EN