APR Series. Direct-Drive Rotary Stage. Accuracies to 1.5 arc second. Axial load capacity up to 250 kg. Incremental or absolute encoders

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1 APR Series Rotary Stages APR Series Direct-Drive Rotary Stage Accuracies to 1.5 arc second load capacity up to 25 kg Incremental or absolute encoders Large bearings provide high payload and moment load capacity rpm continuous rotation speed Seven models are available, each with either 5, 75, or 1 mm clear aperture APR stages are perfect for rotary testing, pointing, optical calibration systems and metrology systems. Aerotech s APR series direct-drive rotary stage is excellent for high-accuracy rotary positioning. The precisionmachined and ground stage parts coupled with highprecision angular contact bearings result in exceptionally low error motions, accuracy errors, and repeatability errors. In addition, high resolution optical encoders provide excellent pointing capability with low-jitter velocity tracking. Applications The APR stages are perfect for rotary testing, pointing, optical calibration systems, and metrology systems. Several more specific applications include single and multi-axis electro-optic sensor testing, resolver or optical encoder accuracy testing, missile seeker testing, antenna testing, inertial navigation device testing, photonic component alignment, high-accuracy laser machining, and precision wafer inspection. Multiple APR stages can be combined for high-accuracy azimuth/elevation or azimuth/roll systems. Vacuum-prepared and other customized versions are also available for specialized applications. Accurate Positioning with Incremental or Absolute Encoders The APR provides the flexibility of using high-resolution absolute or incremental optical encoders. The absolute encoder option allows instant initialization at the time of power up and eliminates the need for a home cycle. Incremental encoders are available for a cost-effective, accurate, high resolution, high dynamic performance stage. Both incremental and absolute encoders provide exceptional accuracy and fine stepping capability. The APR stages are available with high-accuracy encoder options. In addition, WORLD HEADQUARTERS: Aerotech, Inc., United States Phone: sales@aerotech.com Aerotech, Ltd., United Kingdom Phone: sales@aerotech.co.uk Aerotech GmbH, Germany Phone: sales@aerotechgmbh.de calibration can be employed to further improve the accuracy of all APR stages. Superior Mechanical Design The motor and high-performance encoder are directly coupled to a common shaft, and the absence of gears, belts, or other drive-train mechanisms results in elimination of position error caused by hysteresis, windup, or backlash. Precision machining and grinding techniques used on the stage parts, along with precision angular contact bearings, ensure that tilt (wobble), axial, and radial error motions are minimized. An optional tabletop provides a larger surface area and an expanded hole pattern for payload mounting and allows for configurable limited travel options up to 27. The tabletop options also include angular graduation marks for easy visual recognition of the stage position. Low Total Indicator Runout (TIR) Mounting Surfaces On standard APR stages, the payload is mounted directly to the precision-ground stage shaft via an eight-bolt hole pattern on the top of the shaft. The top surface and the aperture of the shaft are precision machined for minimal surface runout with respect to stage motion. Precisionground tabletop options provide more traditional metric or English hole-patterns while maintaining low surface runout of the tabletop mounting surface and aperture. High Speed, High Bandwidth Rapid acceleration and high velocity are key features of the APR stages. Customers can command rapid incremental or continuous rotary motion with the high-torque brushless 37

2 APR Series DESCRIPTION motors in the APRs. Due to the direct-drive motor and the stage s high stiffness, the APR can provide high-bandwidth motion for oscillations, motion profiling, and rapid position or velocity tracking. Brushless Direct-Drive To maximize positioning performance, the APR series utilizes Aerotech s brushless, slotless motors. Various winding options and motor stack heights are available for applications ranging from high-speed at a low input voltage or low current to high torque at a higher voltage. The motors are noncontact, so there are no brushes or gears to maintain. This allows the APR stages to provide many years of high performance operation with low cost of ownership. The motor s slotless, ironless construction features almost zero cogging (torque ripple). This makes the APR ideal for applications requiring outstanding contoured motion, smooth scan velocity, and precision motion profiling. High Load Capacity and Large Moment Stiffness Sturdy stage construction and separated angular contact bearings result in large load capacity and high moment stiffness for the APR stages. The APRs can excel in applications where the rotation axis is parallel or perpendicular to gravity and the payload center of gravity is cantilevered away from the stage. Flexible Controller Configurations Aerotech designs and manufactures a wide range of servo amplifiers and advanced controllers to provide a complete, integrated electro-mechanical package. Aerotech linear amplifiers provide the most precise positioning for demanding accuracy and in-position stability. Aerotech PWM digital drives provide high power for rapid acceleration and high torque applications. Whatever your application, Aerotech can provide a complete motion system solution to perfectly match your requirements. Rotary Stages APR Series APR Series SPECIFICATIONS Model APR15DR-115 APR15DR-135 APR15DR-18 Drive System Slotless, brushless, direct-drive rotary motor Fundamental Resolution (Lines/Rev) RE-AS Resolution -RE-ABS (2 32 ) Resolution -RE-REH-X1 Resolution -RE-REH-X1 Resolution Maximum Bus Voltage Limit Switches Home Switch Notes: 1. RE-AS shows 4MXU/16MXH total multiplication (including quadrature). 2. REH not available with APR15DR /.5 arc seconds.31 arc seconds.79 arc seconds.79 arc seconds 34 VDC Optional specified at time of order; 5 VDC, Normally Closed 5 VDC, Normally Closed Model APR2DR-155 APR2DR-185 APR26DR-16 APR26DR-18 Drive System Slotless, brushless, direct-drive rotary motor Fundamental Resolution (Lines/Rev) RE-AS Resolution.14/.34 arc seconds.1/.25 arc seconds -RE-ABS (2 32 ) Resolution.31 arc seconds.31 arc seconds -RE-REH-X1 Resolution.55 arc seconds.4 arc seconds -RE-REH-X1 Resolution.55 arc seconds.4 arc seconds Maximum Bus Voltage Limit Switches Home Switch Notes: 1. RE-AS shows 4MXU/16MXH total multiplication (including quadrature). 2. REH not available with APR15DR VDC Optional specified at time of order; 5 VDC, Normally Closed 5 VDC, Normally Closed WORLD HEADQUARTERS: Aerotech, Inc., United States Phone: sales@aerotech.com Aerotech, Ltd., United Kingdom Phone: sales@aerotech.co.uk Aerotech GmbH, Germany Phone: sales@aerotechgmbh.de 371

3 APR Series SPECIFICATIONS APR Series Rotary Stages APR Series APR15DR-115 APR15DR-135 APR15DR-18 Travel Continuous (Optional 27 Max Limited) Accuracy Standard Uncalibrated 45 arc sec Calibrated 4 arc sec High Accuracy Uncalibrated N/A 4 arc sec Calibrated N/A 2 arc sec Resolution (Min. Mechanical Step).8 arc sec Repeatability (Bi-Directional) (1) 1.5 arc sec Repeatability (Uni-Directional).75 arc sec Total Tilt Error Motion (1) 2. arc sec Total Error Motion (1) 1.5 µm Total Error Motion (1) 1.5 µm Maximum Speed (3) -A 6 rpm -B 8 rpm Maximum Acceleration 45 rad/s rad/s 2 85 rad/s 2 Aperture 5 mm Maximum Torque (Continuous) 2.36 Nm 4.18 Nm 7.69 Nm 45 kg Load Capacity 32 kg Rotor Inertia (Unloaded).47 kg-m 2.6 kg-m 2.86 kg-m 2 Stage Mass (4) 6.5 kg 8.5 kg 12.3 kg Material Aluminum; Hardcoat/Anodize Finish MTBF (Mean Time Between Failure) 2, hours Notes: 1. Certified with each stage. 2. All error motion specifications are measured at 6 rpm. 3. Maximum speed listed is stage and motor dependent (assuming a 34 V bus). Actual speed may be lower due to motor back emf or encoder bandwidth (see Encoder Bandwidth table). Consult an Aerotech Applications Engineer for more details. 4. Mass listed is for the standard stage option (no brake and no tabletop). Consult Aerotech if brake and tabletop masses are desired. APR Series APR2DR-155 APR2DR-185 APR26DR-16 APR26DR-18 Travel WORLD HEADQUARTERS: Aerotech, Inc., United States Phone: sales@aerotech.com Aerotech, Ltd., United Kingdom Phone: sales@aerotech.co.uk Aerotech GmbH, Germany Phone: sales@aerotechgmbh.de Continuous (Optional 27 Max Limited) Accuracy Standard Uncalibrated 33 arc sec 25 arc sec Calibrated 3 arc sec 2 arc sec High Accuracy Uncalibrated 3 arc sec 2 arc sec Calibrated 1.75 arc sec 1.5 arc sec Resolution (Min. Mechanical Step).6 arc sec.4 arc sec Repeatability (Bi-Directional) (1) 1. arc sec.75 arc sec Repeatability (Uni-Directional).5 arc sec.5 arc sec Total Tilt Error Motion (1) 2. arc sec Total Error Motion (1) 1.5 µm Total Error Motion (1) 1.5 µm Maximum Speed (3) -B 7 rpm N/A -A 5 rpm 375 rpm Maximum Acceleration 38 rad/s 2 44 rad/s rad/s rad/s 2 Aperture 75 mm 1 mm Maximum Torque (Continuous) Nm Nm Nm 29.9 Nm 25 kg 25 kg Load Capacity 1 kg 135 kg Rotor Inertia (Unloaded).26 kg-m 2.32 kg-m 2.1 kg-m 2.12 kg-m 2 Stage Mass (4) 17.8 kg 22 kg 29.8 kg 35.4 kg Material Aluminum; Hardcoat/Anodize Finish MTBF (Mean Time Between Failure) 2, hours Notes: 1. Certified with each stage. 2. All error motion specifications are measured at 6 rpm. 3. Maximum speed listed is stage and motor dependent (assuming a 34 V bus). Actual speed may be lower due to motor back emf or encoder bandwidth (see Encoder Bandwidth table). Consult an Aerotech Applications Engineer for more details. 4. Mass listed is for the standard stage option (no brake and no tabletop). Consult Aerotech if brake and tabletop masses are desired

4 APR Series SPECIFICATIONS Recommended Controller Multi-Axis A32 Ensemble APR15DR-115 APR15DR-135 APR15DR-18 APR2DR-155 APR2DR-185 Ndrive HLe/Ndrive HPe/Ndrive MP1/Ndrive CP1/Npaq Ensemble HLe/Ensemble HPe/Ensemble MP1/Ensemble CP1/Epaq Single Axis Soloist Soloist HLe/Soloist HPe/Soloist MP1/Soloist CP1 Model RE-AS Max Speed (rpm) Per Encoder Bandwidth RE-ABS REH-X1 RE-X1 APR26DR-16 APR26DR-18 REH-X1 RE-X1 APR15DR Motor Limited Motor Limited APR2DR Motor Limited Motor Limited APR26DR Rotary Stages APR Series Distance (mm) from Axis of Rotation () Distance (mm) from Tabletop/Shaft () Distance (mm) from Axis of Rotation () Distance (mm) from Tabletop/Shaft () and Cantilevered Load Capability (APR15DR-115) and Cantilevered Load Capability (APR15DR-135) Distance (mm) from Axis of Rotation () Distance (mm) from Tabletop/Shaft () and Cantilevered Load Capability (APR15DR-18) WORLD HEADQUARTERS: Aerotech, Inc., United States Phone: sales@aerotech.com Aerotech, Ltd., United Kingdom Phone: sales@aerotech.co.uk Aerotech GmbH, Germany Phone: sales@aerotechgmbh.de 373

5 APR Series SPECIFICATIONS APR Series Rotary Stages Distance (mm) from Axis of Rotation () Distance (mm) from Tabletop/Shaft () Distance (mm) from Axis of Rotation () Distance (mm) from Tabletop/Shaft () and Cantilevered Load Capability (APR2DR-155) and Cantilevered Load Capability (APR2DR-185) Distance (mm) from Axis of Rotation () Distance (mm) from Tabletop/Shaft () Distance (mm) from Axis of Rotation () Distance (mm) from Tabletop/Shaft () and Cantilevered Load Capability (APR26DR-16) and Cantilevered Load Capability (APR26DR-18) WORLD HEADQUARTERS: Aerotech, Inc., United States Phone: sales@aerotech.com Aerotech, Ltd., United Kingdom Phone: sales@aerotech.co.uk Aerotech GmbH, Germany Phone: sales@aerotechgmbh.de 374

6 APR Series DIMENSIONS APR-15 4X 7 THRU ALL APERTURE SQ 8X M6X1. 7 EQUALLY SPACED ON B.C. AS SHOWN Rotary Stages APR Series 125 SQ 'C' PILOT.1 E 65 B.C. FEEDBACK CONNECTOR(S) QTY : 'D' TABLETOP OPTION MOTOR CONNECTOR.1 E 'A' 'B' 13.5 M6X TYP - 3 SIDES -E- 3.9 BRAKE OPTION DIMENSIONS BASIC MODEL 'A' 'B' 'C' 'D' APR15DR-115-RE APR15DR-135-RE APR15DR-135-REH APR15DR-18-RE APR15DR-18-REH X M6X1. 7 [1/4-2.27] E E 25 TYP [1] 75 SQ [3] 25.4 PILOT DIMENSIONS: MILLIMETERS [INCHES] OPTIONAL TABLETOP W/ SCALE SCALE 1:6 WORLD HEADQUARTERS: Aerotech, Inc., United States Phone: sales@aerotech.com Aerotech, Ltd., United Kingdom Phone: sales@aerotech.co.uk Aerotech GmbH, Germany Phone: sales@aerotechgmbh.de 375

7 APR Series DIMENSIONS APR Series Rotary Stages APR-2 4X 7 THRU ALL APERTURE SQ 8X M6X1. 7 EQUALLY SPACED ON B.C. AS SHOWN 17 SQ 'C' PILOT.1 E B.C TABLETOP OPTION FEEDBACK CONNECTOR(S) QTY: 'D' 75 MOTOR CONNECTOR.1 E 'A' 'B' 13.5 M6X TYP - 3 SIDES 33.8 BRAKE OPTION -E [4] 5 [2] 5 [2] DIMENSIONS BASIC MODEL 'A' 'B' 'C' 'D' APR2DR-155-RE X M6x1. 7 [1/4-2.27] 1 [4] APR2DR-155-REH APR2DR-185-RE APR2DR-185-REH DIMENSIONS: MILLIMETERS [INCHES] E E 27.5 PILOT OPTIONAL TABLETOP W/ SCALE SCALE 1:6 WORLD HEADQUARTERS: Aerotech, Inc., United States Phone: sales@aerotech.com Aerotech, Ltd., United Kingdom Phone: sales@aerotech.co.uk Aerotech GmbH, Germany Phone: sales@aerotechgmbh.de 376

8 APR Series DIMENSIONS APR-26 4X 1 THRU ALL APERTURE 26.4 SQ 8X M8X EQUALLY SPACED ON B.C. AS SHOWN Rotary Stages APR Series 23 SQ 'C' PILOT.1 E B.C. FEEDBACK CONNECTOR(S) QTY: 'D' MOTOR CONNECTOR 65.1 E TABLETOP OPTION 'A' 'B' E M8X TYP - 3 SIDES X M8X [ ] 25 [1] TYP 15 [6] SQ DIMENSIONS BASIC MODEL 'A' 'B' 'C' 'D' APR26DR-16-RE ADR26DR-16-REH APR26DR-18-RE APR26DR-18-REH DIMENSIONS: MILLIMETERS [INCHES] E E 27.3 PILOT OPTIONAL TABLETOP W/ SCALE SCALE 1:6 WORLD HEADQUARTERS: Aerotech, Inc., United States Phone: sales@aerotech.com Aerotech, Ltd., United Kingdom Phone: sales@aerotech.co.uk Aerotech GmbH, Germany Phone: sales@aerotechgmbh.de 377

9 APR Series ORDERING INFORMATION APR Series Rotary Stages Ordering Example APR 26DR -16 -RE-AS -A -HS -TTM -LIBRK -1 Series Width Height (mm) Feedback Motor Type Hard Stop Tabletop Brake 15DR 2DR 26DR RE-AS -RE-X1 -RE-X1 -RE-ABS -REH-X1 -REH-X1 -A -B -HS -NOTT -TTM -TTU -CTBRK -LIBRK -NOBRK -CTBRKH -LIBRKH -NOBRKH Limited Travel in Degrees -1 (±5 deg travel) -2 (±1 deg travel) -4 (±2 deg travel) -6 (±3 deg travel) -8 (±4 deg travel) -1 (±5 deg travel) -12 (±6 deg travel) -14 (±7 deg travel) -16 (±8 deg travel) -18 (±9 deg travel) -2 (±1 deg travel) -22 (±11 deg travel) -24 (±12 deg travel) -27 (±135 deg travel) APR Series Rotary Stage APR15DR-115 Direct-drive rotary table with 5 mm clear aperture and 2.36 Nm continuous torque APR15DR-135 Direct-drive rotary table with 5 mm clear aperture and 4.18 Nm continuous torque APR15DR-18 Direct-drive rotary table with 5 mm clear aperture and 7.69 Nm continuous torque APR2DR-155 Direct-drive rotary table with 75 mm clear aperture and Nm continuous torque APR2DR-185 Direct-drive rotary table with 75 mm clear aperture and Nm continuous torque APR26DR-16 Direct-drive rotary table with 1 mm clear aperture and Nm continuous torque APR26DR-18 Direct-drive rotary table with 1 mm clear aperture and 29.9 Nm continuous torque Feedback -RE-AS -RE-X1 -RE-X1 -RE-ABS -REH-X1 -REH-X1 Rotary encoder, amplified sine Rotary encoder, X1 digital Rotary encoder, X1 digital Rotary encoder, absolute (compatible with HPe, HLe, CP, CL drives only) Rotary encoder, high accuracy, X1 digital (not available for APR15DR-115) Rotary encoder, high accuracy, X1 digital (not available for APR15DR-115) Motor Type -A Motor winding: low current -B Motor winding: high speed, low voltage (not available for APR26DR) Hard Stop -HS Hardstop-to-hardstop distance is discretely adjustable from 14 deg up to 29 deg in increments of deg Note: Tabletop option (-TTM or -TTU) and Limited Travel (-1, -2, etc.) must be selected for the hardstop option. Tabletop -NOTT -TTM -TTU No tabletop option Metric graduated tabletop English graduated tabletop Brake Not applicable for APR26DR -CTBRK Brake option for continuous travel -LIBRK Brake option for limited travel -NOBRK No brake option -CTBRKH Brake option for continuous travel with high-accuracy feedback (not available for APR15DR-115) -LIBRKH Brake option for limited travel with high-accuracy feedback (not available for APR15DR-115) -NOBRKH No brake option with high-accuracy feedback (not available for APR15DR-115) Limited Travel -1/2/4/6/8/1/12/14/16/18/2/22/24/27 (±5, ±1, ±2 ±135 deg nominal travel) Note: 36 deg continuous travel does not require selection. Travels contain an extra 1.5 deg per side limit-limit travel (Ex: -27: ±135 deg nominal travel, ±136.5 deg limit-limit travel). WORLD HEADQUARTERS: Aerotech, Inc., United States Phone: sales@aerotech.com Aerotech, Ltd., United Kingdom Phone: sales@aerotech.co.uk Aerotech GmbH, Germany Phone: sales@aerotechgmbh.de 378