For years, Murrplastik Systemtechnik has been developing easy-to-assemble, maintenance-free connection systems for the routing of lines and cables.
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1 Punching tools 243
2 Advantages Punching tools For years, Murrplastik Systemtechnik has been developing easy-to-assemble, maintenance-free connection systems for the routing of lines and cables. Thanks to our practical punching tools, you now have the option of quickly and easily implementing the appropriate control cabinet cut-outs for our conduit and cable fittings, cable entry panels KDP and cable entry systems KDL and KDL/E. You can choose between three different hydraulic punches and a wide range of punching tools. Punching tools are available for sheet steel and for stainless steel applications. Compact construction For workshop and assembly Long service life Easy handling Compatible with many other systems 244
3 Punching tools Punching tool product range Type SW-WR / SW-WQ (Punching tools rectangular / square) Several punching tools for the creation of square or rectangular cut-outs. Type SW-WE (Punching tools round) Page 248 Round hole punch, individual tools for steel or stainless steel plates. Type SW-WS (Set of punching tools) Page 250 Round hole perforator tool sets from M16 to M40 and/or to M63. Type SW-WD (Punching tools SUB-MIN-D) Page 252 Punching tool for creation of SUB-MIN-D plug cut-outs (9 to 50 poles). Page 253 Type SW-ASN (Special nibbling tool) Universal punching tool for creation of various cut-out sizes and shapes. Spare part for punching tools Page 254 Replacement parts for the entire punching tool system. Page 255 Type SW-HG and SW-HW (Hydraulic hand punch) Practical manual punch without additional conduit and cylinder, ideal for workshop and assembly. Page 246 Type SW-HF (Hydraulic punch with foot pump) Practical hydraulic punch with foot pump; ideal for use in the workshop. Both hands remain free for exact positioning and punching. Page
4 Punching tools Type SW-HG und SW-HW (hydraulic manual punch) Practical manual punch without additional conduit and cylinder, ideal for workshop and assembly. Hydraulic punch made of high-strength aluminium Overload protection provided by excess pressure valve Ergonomic handle, springs back automatically SW-HW version: The angle head can be pivoted 360 for better handling. SW-HG SW-HW Type Order no. Weight Punching force Operating pressure Pack kg kn bar qty. Compact hydraulic manual punch, straight SW-HG hydraulic manual punch Compact hydraulic manual punch with pivoting head SW-HW hydraulic manual angle punch consisting of: 1 pce compact hydraulic manual punch 1 pce tension bolt version A 1 pce tension bolt version C 1 pce spacer bushing set (3-pce.) 1 pce tap drill 11.0 mm 1 pce transport case Punching performance, round hole perforator: 2.0 mm sheet steel (St37) max. Ø 84 mm 3.0 mm sheet steel (St37) max. Ø 64 mm 2.0 mm stainless steel (V2A) max. Ø 84 mm Punching performance, square hole perforator: 2.0 mm sheet steel (St37) max. 36 x 112 mm Spare part see chapter "Spare part for punching tool" 246
5 Type SW-HF (Hydraulic punch with foot pump) Practical hydraulic punch with foot pump; ideal for use in the workshop. The foot pump does not require use of the hands, leaving both hands free for exact positioning and punching at the control cabinet. The support frame of the foot pump is splayed. This provides for stable, anti-tip working. Overload protection via installed pump safety valve Better punching performance then with a manual punch For larger punching tools SW-HF Type Order no. Weight Punching force Operating pressure Pack kg kn bar qty. Hydraulic punch with foot pump SW-HF Hydraulic punch with foot pump consisting of: 1 pce hydraulic cylinder with quick coupling 1 pce Hydraulic conduit 2.8 m 1 pce tension bolt version A 1 pce tension bolt version C 1 pce spacer bushing set (5-pce.) 1 pce tap drill 11.0 mm 1 pce sheet steel transport case Punching performance, round hole perforator: 2.0 mm sheet steel (St37) max. Ø 150 mm 3.0 mm sheet steel (St37) max. Ø 100 mm 2.0 mm stainless steel (V2A) max. Ø 100 mm Punching performance, square hole perforator: 2.0 mm sheet steel (St37) max. 138 x 138 mm 2.0 mm stainless steel (V2A) max. 92 x 92 mm Spare part see chapter "Spare part for punching tool". 247
6 Punching tools Type SW-WR / SW-WQ (Punching tool rectangular / square) Steel Several punching tools for the creation of square or rectangular cut-outs. These hole punches are delivered a plastic transport case. Also ideal for mounting use. Corresponding tension bolt is included in the delivery. During the punching process, the attachment points for the screw holes are centred. SW-WR... SW-WQ... Type Order- Press cutpress cut Suitable Suitable Cutting Suitable Pack No. A B for tensioning screw for for hydraulic punch qty. mm mm version SW-HG(HW)/SW-HF Hole perforator (rectangular) for sheet steel with centring tips SW-WR 17.0x Sheet steel 2 mm G l/l 1 SW-WR 21.8x Sheet steel 2 mm K l/l 1 SW-WR 22.0x Sheet steel 2 mm K l/l 1 SW-WR 22.0x Sheet steel 2 mm K l/l 1 SW-WR 25.0x Sheet steel 2 mm K l/l 1 SW-WR 36.0x Sheet steel 2 mm D * Industrial Connectors 6 pole l/l 1 SW-WR 36.0x Sheet steel 2 mm D * Industrial Connectors 10 pole l/l 1 SW-WR 45.0x Sheet steel 2 mm D * l/l 1 SW-WR 46.0x Sheet steel 2 mm D * l/l 1 SW-WR 46.0x Sheet steel 2 mm D * l/l 1 SW-WR 46.0x Sheet steel 2 mm E -/l 1 SW-WR 68.0x Sheet steel 3 mm E -/l 1 SW-WR 86.0x Sheet steel 2 mm D * KDL 16 l/l 1 KDL/E 16 (screwed) KDL/S 16 KD/AG16 SW-WR 91.0x Sheet steel 2 mm D * KDL/E 16 (snap in or screwed) l/l 1 SW-WR 112.0x Sheet steel 2 mm D * KDP 24 l/l 1 KDL 24 KDL/E 24 KD/AG24 248
7 Type SW-WR / SW-WQ (Punching tool rectangular / square) Type Order no. Press cut Press cut Suitable Suitable Cutting Suitable Pack A B for tensioning screw for for hydraulic punch qty. mm mm version SW-HG(HW)/SW-HF Hole perforator (rectangular) for sheet steel with centring tips SW-WQ 12.7x Sheet steel 1.75 mm H l/l 1 SW-WQ 15.8x Sheet steel 1.75 mm H l/l 1 SW-WQ 19.0x Sheet steel 2 mm G l/l 1 SW-WQ 22.2x Sheet steel 2 mm G l/l 1 SW-WQ 24.0x Sheet steel 2 mm G l/l 1 SW-WQ 25.4x Sheet steel 2 mm K l/l 1 SW-WQ 45.8x Sheet steel 3 mm F l/l 1 SW-WQ 46.0x Sheet steel 3 mm F l/l 1 SW-WQ 50.8x Sheet steel 3 mm D * l/l 1 SW-WQ 68.0x Sheet steel 3 mm D * l/l 1 SW-WQ 92.0x Sheet steel 3 mm E -/l 1 SW-WQ 125.0x Sheet steel 3 mm E -/l 1 SW-WQ 138.0x Sheet steel 3 mm E -/l 1 * Suitable tool for forming the cut-out for the tension screw: Round hole perforator SW-WE-NS Pg 16 Spare part see chapter "Spare part for punching tool" 249
8 Punching tools Type SW-WE (Punching tool round) Steel Round hole punch, individual tools for steel or stainless steel plates. Versions for punching holes in metric or Pg threaded connections. Metric sizes from M16 to M63. Pg sizes from Pg 9 to Pg 48. D SW-WE... Type Order no. Dimension Press cut Suitable Suitable Cutting Pack D for tensioning screw for qty. mm version Hole perforator (round) for steel sheets SW-WE-NS M M Sheet steel 2 mm A 1 SW-WE-NS M M Sheet steel 2 mm A 1 SW-WE-NS M M Sheet steel 2 mm A 1 SW-WE-NS M M Sheet steel 3 mm C 1 SW-WE-NS M M Sheet steel 3 mm C 1 SW-WE-NS M M Sheet steel 3 mm C KDP/R M50/x 1 SW-WE-NS M M Sheet steel 3 mm C KDP/R M63/x 1 SW-WE-NS Pg Pg Sheet steel 2 mm A 1 SW-WE-NS Pg Pg Sheet steel 2 mm A 1 SW-WE-NS Pg Pg Sheet steel 2 mm A 1 SW-WE-NS Pg Pg Sheet steel 2 mm A 1 SW-WE-NS Pg Pg Sheet steel 2 mm A 1 SW-WE-NS Pg Pg Sheet steel 3 mm C 1 SW-WE-NS Pg Pg Sheet steel 3 mm C 1 SW-WE-NS Pg Pg Sheet steel 3 mm C 1 SW-WE-NS Pg Pg Sheet steel 3 mm C 1 250
9 Type SW-WE (Punching tool round) Type Order no. Dimension Press cut Suitable Suitable Cutting Pack D for tensioning screw for qty. mm version Hole perforator (round) for Steel and stainless steel sheets SW-WE-VA M M Steel and stainless steel sheets 2 mm B 1 SW-WE-VA M M Steel and stainless steel sheets 2 mm B 1 SW-WE-VA M M Steel and stainless steel sheets 2 mm B 1 SW-WE-VA M M Steel and stainless steel sheets 2.5 mm C 1 SW-WE-VA M M Steel and stainless steel sheets 2.5 mm C 1 SW-WE-VA M M Steel and stainless steel sheets 2.5 mm C KDP/R M50/x 1 SW-WE-VA M M Steel and stainless steel sheets 2.5 mm C KDP/R M63/x 1 SW-WE-VA Pg Pg Steel and stainless steel sheets 2 mm B 1 SW-WE-VA Pg Pg Steel and stainless steel sheets 2 mm B 1 SW-WE-VA Pg Pg Steel and stainless steel sheets 2 mm B 1 SW-WE-VA Pg Pg Steel and stainless steel sheets 2 mm B 1 SW-WE-VA Pg Pg Steel and stainless steel sheets 2.5 mm C 1 SW-WE-VA Pg Pg Steel and stainless steel sheets 2.5 mm C 1 SW-WE-VA Pg Pg Steel and stainless steel sheets 2.5 mm C 1 SW-WE-VA Pg Pg Steel and stainless steel sheets 2.5 mm C 1 SW-WE-VA Pg Pg Steel and stainless steel sheets 2.5 mm C 1 Spare part see chapter "Spare part for punching tool" 251
10 Punching tools Type SW-WS (Punching tool set) Steel Round hole perforator tool sets from M16 to M40 and/or to M63. For steel or stainless steel plates. Punching tools are delivered in handy plastic transport case. Also ideal for mounting use. SW-WS-... M16-M40 SW-WS-... M16-M63 Type Order no. Suitable Suitable Pack tensioning screw for qty. version Sheet metal perforator set for sheet steel SW-WS-NS M16-M A & C Sheet steel 1 consisting of: 1 each M16; M20; M25; M32; M40; transport case Sheet metal perforator set for sheet steel SW-WS-NS M16-M A & C Sheet steel 1 consisting of: 1 each M16; M20; M25; M32; M40; M50; M63; transport case Sheet metal perforator set for stainless sheet steel SW-WS-VA M16-M B & C Sheet steel and stainless sheet steel 1 consisting of: 1 each M16; M20; M25; M32; M40; transport case Sheet metal perforator set for stainless sheet steel SW-WS-VA M16-M B & C Sheet steel and stainless sheet steel 1 consisting of: 1 each M16; M20; M25; M32; M40; M50; M63; transport case Spare part see chapter "Spare part for punching tool" 252
11 Type SW-WD (Punching tool SUB-MIN-D) Steel Punching tool for creation of SUB-MIN-D plug cut-outs (9 to 50 poles). Simple and quick creation of these cut-outs, e.g. for connection of data transmission cables. SW-WD... Type Order no. Press cut Suitable Suitable Pack for for tension bolts qty. version Hole perforator for SUB-MIN-D plug SW-WD 9-pole SUB-MIN-D 9-pole Sheet steel 2 mm L 1 SW-WD 15-pole SUB-MIN-D 15-pole Sheet steel 2 mm L 1 SW-WD 25-pole SUB-MIN-D 25-pole Sheet steel 1.75 mm L 1 SW-WD 37-pole SUB-MIN-D 37-pole Sheet steel 1.75 mm L 1 SW-WD 50-pole SUB-MIN-D 50-pole Sheet steel 1.65 mm L 1 Spare part see chapter "Spare part for punching tool" 253
12 Punching tools Type SW-ASN (Special nibbling tool) Steel Universal punching tool for creation of various cut-out sizes and shapes. Tools with hole punch width 15 mm and 20 mm. SW-ASN... Type Order no. Hole punch width Hole punch length Hole diameter Suitable Pack for qty. Special ASN nibbling tool SW-ASN mm 6.5 mm 21.5 mm Sheet steel 2 mm 1 SW-ASN mm 9 mm 28.5 mm Sheet steel 2 mm 1 Spare part see chapter "Spare part for punching tool". 254
13 Spare part for punching tools Steel Replacement parts for the entire punching tool system. D Type Order no. Tensioning screw Length Pilot hole Pack version mm D qty. mm Tensioning screw SW-WE-ZS Type A A SW-WE-ZS Type B B SW-WE-ZS Type C C SW-WE-ZS Type D D SW-WE-ZS Type E E SW-WE-ZS Type F F SW-WE-ZS Type G G SW-WE-ZS Type H H SW-WE-ZS Type K K SW-WE-ZS Type L L spacer bushing set SW-WS-DS 3-pce SW-WS-DS 5-pce Predrill SW-WE-VB 10.0 mm SW-WE-VB 11.0 mm SW-WE-VB 11.5 mm Replacement stamp for special nibbling tool SW-ASN 15 stamp SW-ASN 20 stamp
14 Operating manual punching tool Establish and mark cut-outs. Caution: Ensure sufficient distance between the press cuts! Mark drilling point for the pilot hole for the tension screw and punch out the pilot hole for the tension screw. 2. Screw in corresponding tension screw into the tool head and close the valve on the punching tool. Push on appropriate spacer and die Insert tension screw into pilot hole. Stick or screw stamp onto tension bolt. Secure with lock nut where needed. Align die and draw in lock nut by hand. 2. Activate hydraulic mechanism until the press cut is completed. Then actuate 3-4 further strokes. This ensures an easier removal of the plate from the die. Caution: If excessive force is required, inspect the hydraulic tool and punching tool! Observe the tool's operating instructions. Remove hydraulic tool from the cut-out. Open valve and remove lock nut and stamp. Remove plate from the die
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