Sprayfo LifeStart Calf Milk Replacer. Teun Schuurkamp, Area Export Manager

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1 Sprayfo LifeStart Calf Milk Replacer Teun Schuurkamp, Area Export Manager 22 October 2015

2 Intake and proteins Probiotics Fat digestibility Villi Vital Prebiotics

3 Intake and proteins Intake and proteins Intake depends amongst others on: choice of raw materials (formula) choice of producers (positive list) freshness of the raw materials choice of acidifiers

4 Intake and proteins Intake and proteins Intake depends amongst others on: choice of raw materials (formula) choice of producers (positive list) freshness of the raw materials choice of acidifiers

5 Intake

6 Intake and proteins Intake and proteins Intake depends amongst others on: choice of raw materials (formula) choice of producers (positive list) freshness of the raw materials choice of acidifiers

7 Acidifiers Acidifiers Stimulates digestion in the abomasum Delay of abomasal flow to intestines Anti-bacterial Stimulates pancreas secretion Abomasum Oesophagus Oesophageal groove Rumen Small intestine Large intestine Specific VFA: Stimulates motility of small and large intestines Stimulates secretion of mucus and growth of mucosal cells

8 WHOLE MILK seperation chees-production cream & butter drying skimmed milk Acid preparation curds & cheese whey Non-fat dry milk Skimmed milk casein Casein-whey drying crystalization ultrafiltration Whey powder lactose delactosed whey permeate whey protein concentrate

9 Milk ingredients Milk ingredients Protein content Lactose content Mineral content Skimmed milk powder Whey powder Delactosed whey powder Whey protein concentrate Whey protein concentrate

10 Examples of crude protein (CP) digestibility of milk replacers containing various protein sources Examples of crude protein (CP) digestibility of milk replacers containing various protein sources Protein source Age of calves (d) Percent control CP replaced Skim milk Whey proteins CP digestibility (%) Reference Babella et al. (1988) Grognet et al. (1981) Grognet et al. (1981) Strudsholm (1981) Strudsholm (1981) Tolman (1991) Babella et al. (1988) Strudsholm (1981) Strudsholm (1981)

11 Non-milk ingredients Non-milk ingredients Protein content Carbohydrate content Crude fibre content Wheat protein, hydrolized Wheat flour Soya protein isolate Soya protein concentrate Soya bean meal

12 Examples of crude protein (CP) digestibility of milk replacers containing various protein sources Protein source Age of calves (d) Percent control CP replaced CP digestibility (%) Reference Skim milk Babella et al. (1988) Grognet et al. (1981) Grognet et al. (1981) Strudsholm (1981) Strudsholm (1981) Tolman (1991) Whey proteins Babella et al. (1988) Strudsholm (1981) Strudsholm (1981) Soluble wheat protein Tolman (1991) Soya protein concentrate Silva et al. (1986) Dawson et al. (1988) Heated soy flour Silva et al. (1986) Dawson et al. (1988)

13 Recipe of Calf Milk Replacer General quality indicators expensive Dairy ingredients high Price lactose digestibility Soya flour Crude fibre cheap low low amount high

14 Intake and proteins Probiotics Fat digestibility Villi Vital Prebiotics

15 Fat digestibility Fat digestibility Butterfat Coconut oil Palm oil Tallow Lard 95-97% 92-96% 92-96% 87-94% 88-96% Raven, 1970, Toullec et al., 1980 Toullec et al., 1980 Toullec et al., 1980 Toullec et al., 1980 Toullec et al., 1980

16 Fat digestibility Fat digestibility How can the digestibility of fat be improved? Fat globule size Proportion of short/middle/long chain fatty acids

17 Effect of homogenisation on fat digestibility Effect of homogenisation on fat digestibility Size Digestibility (%) Blended fat ø µm Homogenized fat ø < 3 µm The fat digestibility of Sprayfo is significantly higher due to: especially for calves selected fatty acid pattern high quality of the fat mixture very small size fatglobules 2 µm (Raven and Robinson)

18 Fatty acid composition Fatty acid composition Fat or oil % Lauric Myristic Palmitic Stearic Oleic Linolic Linolenic Coconut Palm kernel Milk Palm Tallow Lard Fish Linseed Soy bean

19 Intake and proteins Probiotics Fat digestibility Villi Vital Prebiotics

20

21 Digestion track 4-6% PROTEIN DIGESTION FAT DIGESTION ABSORPTION FERMEN- TATION

22 Liquid raw materials Homogenisation Fats Oils Dairyingr. Warm air Cold air heater Spray drying Moisture FILTERS Mixture of milk and vegetable oils and fats Pasteurization Spray dried milk-whey-fat core

23 Common production process DRY 1 : PROTEIN-SOURCES 2 : LACTOSE-SOURCES 3 : FAT-SOURCES FAT PROTEIN 20 micron pres UK TS Sloten B.V.

24 Digestion problems Digestion problems COMMON PROTEIN Abomasum 4-6% Oesophagus Small intestine Large intestine Oesophageal groove Rumen PROTEIN DIGESTION FAT DIGESTION ABSORPTION FERMEN- TATION

25 Optimal absorption 4-6% SPRAYFO Abomasum Optimal absorption Oesophagus Small intestine Large intestine Oesophageal groove Rumen PROTEIN DIGESTION FAT DIGESTION ABSORPTION FERMEN- TATION

26 SPRAYFO milk-fat & whey-fat ingredients MICRO- ENCAPSULATED FAT Very soluble / stable in solution Smaller fat particle size than cow milk Highest digestibility for fat and protein Protection against rancidity Quality guarantee of 12 months Low moisture content

27 belt mixer dry raw materials Fat concentrates storage silo s Fat Milk-whey-fat core concentrates premix packaging 10% bulk transportation weighing belts PLC palletizing 90% bags by truck or container

28 Overall quality guaranteed by ISO Nutrace GMP + Labcode HACCP Q&S

29 Company objectives Company objectives Dairy processing plants / Food producers Dairy precessing plants / Food producers Food remainder Feed SPRAYFO / Feed producer SPRAYFO

30 Sprayfo = LifeStart Calf Milk Replacers Sprayfo Royal Excellent yellow blue violet Rearing target ultimate maximal efficient good economic approved approved approved close not Skimmed Milk 50% 30% 10% 0% 0% Milk protein 100% 95% 90% 75% 55% Milk products 80% 77% 75% 70% 60% Better calf growth upto 30% upto 25% upto 20% upto 15% upto 10% More milk in 1 e lactation upto 1000L opto 850L upto 700L upto 500L upto 350L

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