Automotive Industry Simulation Internship (AISI) Automotive IC Engines Design & Development & Motor Bike Engg. & Technologies. Internship Structure

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1 Automotive Industry Simulation Internship (AISI) 8 Days 70* hours Intensive Certified Internship India s biggest course work based Internship on Automotive IC Engines Design & Development & Motor Bike Engg. & Technologies No of Days: 8 Internship Structure Automotive IC Engine Design & Development No of Hours: Total 70 (50 Class Hours) + (20 Hours on Project Assigned) Day 1: Introduction to IC Engine Technology Introduction to a program Introduction to Indian Automotive Industry, Scenarios & Employ ability Role of Engine Classification of Engines Design criteria based on Vehicle Adv & Dis Adv of various engines IC Engine Sub systems Power Drive system / Cylinder, Piston, Piston pin, CR, CS, Cam Shaft, Push rod Air Intake, Exhaust, pollution control System / Turbine, compsr, inter cooler, Air filter Cooling, Lubrication system / Radiator, Radiator fan, lub oil pump Fuel Supply, Fuel management system / Fuel tank, Filter, pump, injector, nozzle Electronic Management system / Various sensors, parameters governing the engine performance Team Formation - Problem statement Allocation.

2 This is separated into five main sub systems of IC engines Injection Technologies Turbocharging Engine Electrical & Electronics Emission Control Devices Engine NVH Day 2: Engine Product Development Stage Advanced Design Criteria of ICE components Combustion fundamentals in IC Engines Evolution of Fuel Injection system Improvement to Increase Efficiency and Reduce Pollution Transmission basics Belt, chain Drive basics and design fundamentals. Clutch - Design principals, Material Selection and Necessary parameters. Gear Box - Basics, Design parameters, Advancements in gear box designs Propeller shaft design - Design criteria. Differential - How it works and how it designed and Advancements. Injection Technologies Advanced Injection Technologies Petrol Engines Introduction to Gasoline Direct Injection (GDi) & MPFi Systems Technical Features of GDi & MPFi Systems Comparison of GDi & MPFi Systems Abnormal Combustion of Gasoline Engine Virtual demo of GDi & MPFi engine combustion system Advanced Injection Technologies Diesel Engines Introduction to Compression Ignition Engine Diesel Engine progress Overview on Common Rail Direct Injection (CRDi) & TDi Technologies CRDi Management systems Fuel Injection System Road Map Types of CRDi System in Current Automobile Market Virtual demo of CRDi & TDi Engine & Fuel Injection Systems Virtual demo of CRDi Engine & Multiple Injection Systems Combustion in Diesel Engines

3 Day 3: Turbocharging & Downsizing concepts Turbo Charging / Super Charging Different Types Need for turbocharger for downsizing concepts Waste gate & VGT turbo chargers and turbo matching / turbo lag Concepts Validations of turbo chargers & rig testing Case Study on Turbocharger Design & Downsizing. Day 4: Engine Electrical & Electronics and NVH Engine Sensors Technology Overview Intake to Exhaust Sensors Electronic/Engine Control Unit (ECU) Functions Electronic control modules and their sensor controls Overview on Advanced systems on Automotive Electronics Overview of various actuators systems in engines. Overview of various electrical drive systems Alternator, starter motor etc. Engine NVH Sources of vibration and noise in Engines Anti-Noise Cancellation(ANC) techniques Different factors needs to be consider for Engine Noise and vibration Different NVH Tests Different Harness methods to reduce/ adjust noise and vibration level in Engine Day 5: Emission Control Devices After Treatment Technologies Indian & International Emission Norms and It s importance Engine Design Considerations for better emission control SI Engines 2 & 3 way Catalytic Converter & It s Functions CI Engines SCR & DPF Technologies. Role of Sensors in Emission control Like Air flow & lambda Sensors Exhaust gas recirculation s (EGR) systems for NOx control Advanced Systems overview.

4 Motor Bike Engineering & Technologies Day 6: Motor Cycle Chassis Engineering Industry overview and Employability opportunities available in bike manufactures in India. Other sectors opportunities like Motor sports, Remodeling etc.. Aerodynamics, aesthetics and ergonomics Fairing / bodywork design and construction. Cd values, Interactions with airflow. Stability, Rider comfort Motorcycle dynamics Steering kinematics, roll motion, rake, trail, pitch, camber effects, steering angles, suspension dynamics, degrees of freedom, effects of sprung and unsprung masses, braking, cornering, acceleration considerations. Motorcycle steering and suspension systems Hydraulic damping, cartridge forks, shim stacks, Oil/gas damping, Paralever, A- Frame, Hub-centre steering, Rear Suspension, Single sided, single damper, Multi Damper Day 7 Automotive Industry Visit** Visit to Automobile OEM or Tier1 or Tier 2 Supplier Company to learn latest technologies and techniques used in Industry for manufacturing. Overview of Advanced Motor Cycles Technologies Superbikes ABS Multiple valve technologies, SAI Systems. Advanced bike systems. Day 8 - Project Presentation Solution/Project presentation Peer to Peer learning Day Learn from your other fellow participants about the projects they are working on and vice versa. Best Teams will be selected and awarded Winner of AISI Winter 16 with prizes. Best Students who perform well throughout the Program will get Best Intern Award and certificate of Excellence.

5 Hands-on Lab Hands on Training in Different Automobile Engines and some of the sub systems Note: Expertshub has all rights to change the structure of the program based upon expert s availability, equipment s availability & lab conditions available at host institutions without prior notification to anybody. *no of hours mentioned are calculated by both class room training & the time student spend outside the class room for their project work ** Subject to Automotive companies permission, Local Transportation & operational issues. Copyright 2016 by ExpertsHub The program structure and methodology is an intellectual property of Expertshub Industry Skill Development Centre. Copying/distributing the same in any form or replicating the program structure is a criminal offence and Expertshub has all the rights to file a legal action against such a fraudulent activities.

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