Pilot devices, 22 mm Short Form Catalogue

Transcription

1 Pilot devices, 22 mm Short Form Catalogue, December 2003, Supersedes 1SFC en of June 2001

2 Pilot devices ABB has a complete range of pushbuttons, selector switches and pilot lights, suitable to meet every customer's specific need. The range is available all over the world together with the extensive range of ABB Low Voltage Products. Complete range The pilot devices assortment is available in two ranges; the 'Modular range' and the 'Compact range'. The 'Compact range' is especially developed for customers who need simple but reliable and at the same time economic solutions. The compact range includes push-buttons, selector switches and pilot lights and gives features as: - Less stock-keeping - "All-in-one function". One Order Code= One complete function The compact range can easily be combined with our modular range of Pilot Devices as they have the same front design. The 'Modular range' is characterized by high flexibility. By combining a few basic components together with a wide range of accessories a large number of different devices can be built. - Up to six contact blocks (3+3) on one actuator - One lamp block for filament bulbs, LEDs and neon bulbs. Emergency stop devices The emergency stop range from ABB was one of the first to pass the tough tests required to fulfil the standard IEC The product standard for electrical emergency stop devices with mechanical latching function, IEC , verifies the demands from Machine Directive and its reference standard EN (Machine Safety Standard) Signal Towers and Signal Beacons A wide range of signal devices with optical and audible signal elements. For Signal Towers up to five elements can be used. With bracket for 2-sided mounting up to ten elements can be mounted. Special components such as: Reset pushbuttons with or without shaft Buzzer Potentiometer 22 mm or 30 mm Both ranges for 22 mm can be used in 30 mm mounting holes (1.5-4 mm panels) by combining the pilot device with a 30 mm adaptor. 2 Low Voltage Products

3 Assembled stations There are assembled stations of two types: In non-metallic enclosures and in metallic enclosures. Both types of enclosures available in 1-, 2-, 3-, 4- or 6- seat. Accessories There is a wide assortment of accessories including legend plates, bulbs/leds, special blocks and enclosures. Fast and easy to install All pilot devices are easy to install - no tools required. Spring-loaded tabs ensure that actuators and legend plates are in correct position. Aesthetic Functional Flexible The pilot devices have an aesthetic and functional design - Tight, withstanding even the toughest environment. No additional protective boot is needed. Large text and push area, clear and visible markings for quick and easy handling. Two different choices of bezels - black plastic, and metal. Contacts are provided with wiping action. The tips of the contacts rub against each other each time the contacts close, thus forcing dust and oxide to the side. The NC block has forced breaking for high performance in safety circuits. Worldwide availability ABB is represented in over 130 countries. Our pilot devices meets all major international and national standards. The assortment in this catalogue is a selection of the complete product range of our Pilot Devices. For an overview please see page 4. Contents Overview 4 Compact range Pushbuttons, non-illuminated 5 Selector switches, non-illuminated 6 Pilot lights 7 Modular range Pushbuttons, non-illuminated 8 Pushbuttons, illuminated 9 Selector switches, non-illuminated and illuminated 10 Emergency stop pushbuttons, non-illuminated and illuminated 11 Pilot light 12 Buzzer and potentiometer 12 Assembled stations 13 Accessories (Modular range) 14 Accessories (Both ranges) 15 Technical data 18 Dimensions 20 Color selection 22 Explanation of type codes 23 For more information Compact pilot devices see Catalogue 1SFC151001B0201 Pilot devices 22 mm (Main Catalogue) see Catalogue 1SFC en Ordering details When ordering please give either the "Type" or the "Order Code" The products descibed in this catalogue can be subject to change (design, dimensions, technical data, etc.) without prior notice. Low Voltage Products 3

4 Pilot Devices Overview Pilot Devices, Compact Range (The complete range is presented in this catalogue) Pushbuttons Flush button Extended button Momentary or Momentary or Maintained Maintained Non-illuminated Non-illuminated (see page 5) (see page 5 Selector switches 2-position 3-position Maintained or Maintained or Momentary Momentary Non-illuminated Non-illuminated (see page 6) (see page 6) Pilot light Illuminated (see page 7) with integrated LED Illuminated (see page 7) Pilot Devices, Modular range (Assortment presented in this catalogue) Pushbuttons Flush button Extended button Momentary or Momentary or Maintained maintained Non-illuminated Non-illuminated (see page 8) (see page 8) Illuminated Illuminated (see page 9) (see page 9) Selector switches 2-position 3-position Maintained Maintained Non-illuminated Non-illuminated (see page 10) (see page 10) Illuminated Illuminated (see page 10) (see page 10) Key-operated selector switches 2-position 3-position Maintained Maintained Non-illuminated Non-illuminated (see page 10) (see page 10) Pilot light Illuminated (see page 12) Double pushbuttons Non-illuminated (see page 8) Two buttons mounted in one hole. Green upper button, red lower button Illuminated (see page 9 Two buttons plus one pilot light mounted in one hole. Green upper button, red lower button Mushroom pushbuttons Momentary Non-illuminated (see page 8) Illuminated (see page 9) Emergency stop pushbuttons Twist release or Pull release Non-illuminated (see page 1 Illuminated (see page 1 Buzzer Non-illuminated (see page 12) Potentiometer/ Resistor Non-illuminated (see page 12) Example showing the building-up of an illuminated pushbutton with lamp block and four contact blocks mounted in a panel. Contact block Single pole with making or breaking contact Holder For three blocks. Additional blocks can be stacked. Sleeve and tightening nut The sleeve has bayonet fit Lamp block Illuminated pushbuttons, selector switches and pilot lights have a lamp block in the centre position of the holder Legend plate Of aluminium with slots that guide the legend plate and the operator into correct position Operator Lenses and handles in several colors. Illuminated or nonillumintaed Bezels Bezel in black plastic. Metal is available as option 4 Low Voltage Products

5 Pushbuttons - Compact range Non-illuminated NO NC Designation, design and function Type Order Code Weight, kg Pushbutton with flush button Momentary Contacts included: 1 NO CP SFA R NO CP SFA R NC CP SFA R NC CP SFA R NO +1 NC CP SFA R Pushbutton with flush button Maintained Contacts included: 1 NO CP SFA R NO CP SFA R NC CP SFA R NC CP SFA R NO +1 NC CP SFA R Compact range Pushbutton with extended button Momentary Contacts included: 1 NO CP SFA R NO CP SFA R NC CP SFA R NC CP SFA R NO +1 NC CP SFA R Pushbutton with extended button Maintained Contacts included: 1 NO CP SFA R NO CP SFA R NC CP SFA R NC CP SFA R NO +1 NC CP SFA R Pushbutton with flush button Momentary White button with black I Contacts included:1 NO CP11-10W-10 1SFA R Pushbutton with flush button Momentary White button with black II Contacts included: 1 NO CP12-10W-10 1SFA R Pushbutton with extended button Momentary Black button with white 0 Contacts included: 1 NC CP33-10B-01 1SFA R For bezel in metal replace '1' in the Type CPX-1 0X- XX with the figure '3'. Color code for pushbuttons Type Order Code CPX-10 -XX 1SFA 619 1XX R10X Red R 1 Green G 2 Yellow Y 3 Blue L 4 White W 5 Black B 6 Grey U 7 Ordering example Pushbutton Requested: A compact pushbutton, momentary, with red extended button and one NO contact. Order: 10 pieces of CP3-10R-10 Minimum order quantity: 10 pieces Packing: 10 pieces/plastic bag. 10 bags/box Ordering example Selector switch Requested: A red compact selector switch with three positions, Momentary, spring return from A to B and maintained position in C. Order: 10 pieces of C3SS7-10R-02 Minimum order quantity: 10 pieces Packing: 10 pieces/plastic bag. 10 bags/box Accessories... page 15 Technical data... page 18 Dimensions... page 20 Low Voltage Products 5

6 Selector switches - Compact range Non-illuminated Color code Type Order Code Designation, design and function Type Order Code Weight, kg Selector switch, short handle. Two pos. Maintained Contacts included: 1 NO C2SS SFA R NO C2SS SFA R NC C2SS SFA R NC C2SS SFA R NO +1 NC C2SS SFA R Selector switch, short handle. Two pos. Maintained Contacts included: 1 NO C2SS SFA R NO C2SS SFA R NC C2SS SFA R NC C2SS SFA R NO +1 NC C2SS SFA R Selector switch, short handle. Two pos. Momentary Contacts included: 1 NO C2SS SFA R NO C2SS SFA R NC C2SS SFA R NC C2SS SFA R NO +1 NC C2SS SFA R Selector switch, short handle. Three pos. Maintained Contacts included: 2 NO C3SS SFA R NC C3SS SFA R NO + 1 NC C3SS SFA R Selector switch, short handle. Three pos. Momentary Contacts included: 2 NO C3SS SFA R NC C3SS SFA R NO + 1 NC C3SS SFA R Selector switch, short handle. Three pos. Momentary Contacts included: 2 NO C3SS SFA R NC C3SS SFA R NO + 1 NC C3SS SFA R Selector switch, short handle. Three pos. Momentary Contacts included: 2 NO C3SS SFA R NC C3SS SFA R NO + 1 NC C3SS SFA R CXSSX-10 -XX 1SFA 619 2XX R10X Red R 1 Black B 6 Grey U 7 For bezel in metal replace '1' in the Type CXSSX-1 0X- XX with the figure '3'. Ordering example see page 10 Contacts actuated Two position selector switch Contacts included, actuated in position C NC NO NC NO NO 1 2NO 1 1 1NC 1 2NC 1 1 1NO + 1NC 1 1 Three position selector switch Contacts included, actuated in position: A C NC NO NC NO NO 1 1 2NC 1 1 1NO + 1NC 1 1 Accessories... page 15 Technical data... page 18 Dimensions... page 20 6 Low Voltage Products

7 Pilot lights - Compact range Illuminated Designation, design and function Type Order Code Weight, kg Pilot light Ba 9s base, bulb not included. See page 15 Color: Red CL-100R 1SFA R Green CL-100G 1SFA R Yellow CL-100Y 1SFA R Blue CL-100L 1SFA R White CL-100W 1SFA R Clear CL-100C 1SFA R Pilot light with integrated LED Service life > hours Rated Rated Type of Color Lumi- Wave- Type Order Code Weight, kg voltage current current nance length V (ma) (mcd) (nm) DC Red CL-501R 1SFA R DC Green CL-501G 1SFA R DC Yellow CL-501Y 1SFA R DC Blue CL-501L 1SFA R DC White 88 x=3 CL-501W 1SFA R y= AC/DC Red CL-502R 1SFA R AC/DC Green CL-502G 1SFA R AC/DC Yellow CL-502Y 1SFA R AC/DC Blue CL-502L 1SFA R AC/DC White 88 x=3 CL-502W 1SFA R y= AC/DC Red CL-504R 1SFA R AC/DC Green CL-504G 1SFA R AC/DC Yellow CL-504Y 1SFA R AC/DC Blue CL-504L 1SFA R AC/DC White 88 x=3 CL-504W 1SFA R y= AC/DC Red CL-505R 1SFA R AC/DC Green CL-505G 1SFA R AC/DC Yellow CL-505Y 1SFA R AC/DC Blue CL-505L 1SFA R AC/DC White 88 x=3 CL-505W 1SFA R y= AC Red CL-513R 1SFA R AC Green CL-513G 1SFA R AC Yellow CL-513Y 1SFA R AC Blue CL-513L 1SFA R AC White 88 x=3 CL-513W 1SFA R y= DC Red CL-515R 1SFA R DC Green CL-515G 1SFA R DC Yellow CL-515Y 1SFA R DC Blue CL-515L 1SFA R DC White 88 x=3 CL-515W 1SFA R y= AC Red CL-523R 1SFA R AC Green CL-523G 1SFA R AC Yellow CL-523Y 1SFA R AC Blue CL-523L 1SFA R AC White 88 x=3 CL-523W 1SFA R y=3 Care should be taken for 12 V version where + and - must be correctly installed (this is marked on the product, X1 (+) and X2 (-)). Ordering example see page 10 Ordering Minimum order quantity: 10 pieces Packing: 10 pieces/plastic bag. 10 bags/box Compact range Accessories... page 15 Technical data... page 18 Dimensions... page 20 Low Voltage Products 7

8 Pushbuttons Modular range Non-illuminated NO NC Designation, design and function Type Order Code Weight, kg Pushbutton with flush button Momentary KP1-10 1SFA R Contact blocks and holder: 1 NO KCBH-10 1SFA R NC KCBH-01 1SFA R NO +1 NC KCBH-11 1SFA R NO KCBH-20 1SFA R NC KCBH-02 1SFA R Pushbutton with extended button Momentary KP3-10 1SFA R Contact blocks and holder: 1 NO KCBH-10 1SFA R NC KCBH-01 1SFA R NO +1 NC KCBH-11 1SFA R NO KCBH-20 1SFA R NC KCBH-02 1SFA R Double pushbutton Green upper button, Red Lower button No text KPD1-10 1SFA R Contact blocks and holder: 1 NO +1 NC KCBH-11 1SFA R NO KCBH-20 1SFA R NC KCBH-02 1SFA R Double pushbutton Green upper button, Red Lower button Text: I/0 KPD2-10 1SFA R Contact blocks and holder: 1 NO +1 NC KCBH-11 1SFA R NO KCBH-20 1SFA R NC KCBH-02 1SFA R Mushroom pushbutton (red, yellow or black) Momentary KPM1-10 1SFA R Contact blocks and holder: 1 NO KCBH-10 1SFA R NC KCBH-01 1SFA R NO +1 NC KCBH-11 1SFA R NO KCBH-20 1SFA R NC KCBH-02 1SFA R For bezel in metal replace '1' in the Type KPX-1 0X with the figure '3' Color code Type Order Code KPX-10 1SFA 616 1XX R100 Red R 1 Green G 2 Ordering example Requested: A non-illuminated pushbutton with flush yellow button and two NO contacts Order: 1 pc of each: KP1-10Y KCBH-20 Yellow Y 3 Blue L 4 White W 5 Black B 6 Clear C 8 For use with text cap. KCBH-20 KP1-10Y Accessories... page 14 Technical data... page Dimensions... page 20 8 Low Voltage Products

9 Pushbuttons Modular range Illuminated NO NC Designation, design and function Type Order Code Weight, kg Pushbutton with flush button Momentary KP1-11 2) 1SFA R Contact blocks, lamp block and holder: 1 NO +1 LB KCBH-101 1SFA R NC +1 LB KCBH-011 1SFA R NO +1 NC +1 LB KCBH-111 1SFA R NO +1 LB KCBH-201 1SFA R NC +1 LB KCBH-021 1SFA R Pushbutton with extended button Momentary KP3-11 2) 1SFA R Contact blocks, lamp block and holder: 1 NO +1 LB KCBH-101 1SFA R NC +1 LB KCBH-011 1SFA R NO +1 NC +1 LB KCBH-111 1SFA R NO +1 LB KCBH-201 1SFA R NC +1 LB KCBH-021 1SFA R Double pushbutton Green upper button, Red Lower button No text KPD1-11 1SFA R Contact blocks, lamp block and holder: 1 NO +1 NC +1 LB KCBH-111 1SFA R NO +1 LB KCBH-201 1SFA R NC +1 LB KCBH-021 1SFA R Double pushbutton Green upper button, Red Lower button Text: I/0 KPD2-11 1SFA R Contact blocks, lamp block and holder: 1 NO + 1 NC +1 LB KCBH-111 1SFA R NO +1 LB KCBH-201 1SFA R NC +1 LB KCBH-021 1SFA R Mushroom pushbutton (red, yellow or black) Momentary KPM1-11 1SFA R Contact blocks, lamp block and holder: 1 NO +1 LB KCBH-101 1SFA R NC +1 LB KCBH-011 1SFA R NO +1 NC +1 LB KCBH-111 1SFA R NO +1 LB KCBH-201 1SFA R NC +1 LB KCBH-021 1SFA R LB (max 230 V AC/DC 2) For bezel in metal replace '1' in the Type KPX-1 1X with the figure '3'. Modular range Color code Type Order Code KPXX-11 1SFA 616 1XX R110 Red R 1 Green G 2 Yellow Y 3 Ordering example Requested: An illuminated pushbutton with extended blue button and two NO contacts. Order: 1 pc of each: KP3-11L KCBH-201 Filament bulb or LED (See accessories) Blue L 4 White W 5 Clear C 8 For use with text cap. KCBH-20 KP3-11L Accessories... page 14 Technical data... page Dimensions... page 20 Low Voltage Products 9

10 Selector switches Modular range Non-illuminated Illuminated NO NC Designation, design and function Type Order Code Weight, kg Selector switch, short handle. Two position Maintained K2SS1-10 2) 1SFA R Contact blocks and holder: 1 NO KCBH-10 1SFA R NC KCBH-01 1SFA R NO +1 NC KCBH-11 1SFA R NO KCBH-20 1SFA R NC KCBH-02 1SFA R Selector switch, short handle. Three position Maintained K3SS1-10 2) 1SFA R Contact blocks and holder: 1 NO KCBH-10 1SFA R NC KCBH-01 1SFA R NO +1 NC KCBH-11 1SFA R NO KCBH-20 1SFA R NC KCBH-02 1SFA R Key-operated selector switch. Two position Key removable in both positions K2SSK1-10 2) 1SFA R Contact blocks and holder: 1 NO +1 NC KCBH-11 1SFA R NO KCBH-20 1SFA R NC KCBH-02 1SFA R Key-operated selector switch. Three position Key removeable in all positions K3SSK1-10 2) 1SFA R Contact blocks and holder: 1 NO +1 NC KCBH-11 1SFA R NO KCBH-20 1SFA R NC KCBH-02 1SFA R Illuminated selector switch, short handle. Two positions Maintained K2SS1-10 2) 1SFA R Contact blocks, lamp block and holder: 1 NO +1 LB KCBH-101 1SFA R NC +1 LB KCBH-011 1SFA R NO +1 NC +1 LB KCBH-111 1SFA R NO +1 LB KCBH-201 1SFA R NC +1 LB KCBH-021 1SFA R Illuminated selector switch, short handle. Three positions Maintained K3SS1-10 2) 1SFA R Contact blocks, lamp block and holder: 1 NO +1 LB KCBH-101 1SFA R NC +1 LB KCBH-011 1SFA R NO +1 NC +1 LB KCBH-111 1SFA R NO +1 LB KCBH-201 1SFA R NC +1 LB KCBH-021 1SFA R LB (max 230 V AC/DC 2) For bezel in metal replace '1' in the Type KXSSX1-1 0X with the figure '3'. Ordering example see page 7 Codes for non-illuminated selector switches Color code Type Order Code KXXXX-10 1SFA 616 XXX R100 Black B 6 Red R 1 Grey U 7 Key code Type Order Code KXSSK1-10 1SFA 616 XXX R Codes for illuminated selector switches Color code Type Order Code KXXX-11 1SFA 616 1XX R110 Red R 1 Green G 2 Yellow Y 3 Blue L 4 White W 5 Clear C 8 Accessories... page 14 Technical data... page Dimensions... page Low Voltage Products

11 Emergency stop pushbuttons Modular range Non-illuminated Illuminated NO NC Designation, design and function Type Order Code Weight, kg Emergency stop pushbutton, 40 mm (only red) Twist release KPMT3-10 1SFA R Contact blocks and safety holder : 1 NO KCBHS-10 1SFA R NC KCBHS-01 1SFA R NO +1 NC KCBHS-11 1SFA R NO KCBHS-20 1SFA R NC KCBHS-02 1SFA R1120 Emergency stop pushbutton, 40 mm (only red) Pull release KPMP3-10 1SFA R Contact blocks and safety holder : 1 NO KCBHS-10 1SFA R NC KCBHS-01 1SFA R NO +1 NC KCBHS-11 1SFA R NO KCBHS-20 1SFA R NC KCBHS-02 1SFA R1120 Illuminated emergency stop pushbutton, 40 mm (only red) Twist release KPMT3-11 1SFA R Contact blocks, lamp block and safety holder : 1 NO +1 LB KCBHS-101 1SFA R NC +1 LB KCBHS-011 1SFA R NO +1 NC +1 LB KCBHS-111 1SFA R NO +1 LB KCBHS-201 1SFA R NC +1 LB KCBHS-021 1SFA R1220 Illuminated emergency stop pushbutton, 40 mm (only red) Pull release KPMP3-11 1SFA R Contact blocks, lamp block and safety holder : 1 NO +1 LB KCBHS-101 1SFA R NC +1 LB KCBHS-011 1SFA R NO +1 NC +1 LB KCBHS-111 1SFA R NO +1 LB KCBHS-201 1SFA R NC +1 LB KCBHS-021 1SFA R1220 The safety holder can only be used for the above mentioned emergency stop pushbutton. Modular range Ordering example Selector switch Requested: An illuminated 2-position selector switch with blue handle and two NO contact. Order: 1 pc of each: K2SS1-11L KCBH-101 Filament bulb or LED (See accessories) Ordering example Emergency stop pushbutton Requested: A non-illuminated emergency pushbutton, twist release, with two NO contacts. Order: 1 pc of each: KPMT3-10R KCBHS-20 KCBH-101 K2SS1-11L KCBHS-20 KPMT3-10R Accessories... page 14 Technical data... page Dimensions... page 20 Low Voltage Products 11

12 Pilot light, buzzer and potentiometer Modular range Designation, design and function Type Order Code Weight, kg Pilot light head KL SFA R Lamp block and holder: For 2 W, max. 230 V AC and DC KCBH-001 1SFA R V AC supply voltage. For 60 V filament bulb max. 1.2 W KCBH-002 1SFA R V AC supply voltage. For 130 V filament bulb max. 2 W KCBH-003 1SFA R For a softer light output and 180 degrees smooth light distribution use Text cap with or without text. Text cap without text 1SFA R9001 For increased visibility from far distance use a Light diffusing lens Light diffusing lens 1SFA R8005 Designation, design and function Type Order Code Weight, kg Buzzer Frequency: 2400 Hz. Rated current: 8 ma Loudness: Min. 80 db(a)/10 cm Continuous tone type: 24 V AC/DC KB SFA R V AC/DC KB SFA R V AC/DC KB SFA R4040 Pulsating tone type: 24 V AC/DC KB SFA R V AC/DC KB SFA R V AC/DC KB SFA R Potentiometer/Resistor Black knob with integrated position indication and marking in white 5 kohm KT-105B 1SFA R kohm KT- 110B 1SFA R Operating knob - without resistor Black knob with integrated position indication and marking in white. For shaft diameter mm. Min. shaft length 20 mm KT-100B 1SFA R Color code for the pilot light head Type Order Code KXXX-11 1SFA 616 1XX R110 Red R 1 Green G 2 Ordering example Requested: A red pilot light with a red LED. Supply voltage 115 V AC Order: 1 pc of each: KL1-100R KCBH-001 1SFA R2131 (=LED) Yellow Y 3 Blue L 4 White W 5 Clear C 8 Accessories... page 14 Technical data... page Dimensions... page Low Voltage Products

13 Assembled stations with modular range pilot devices Non-metallic enclosures Included contact blocks NC Legend plate text Button/cap color Order Code Weight, kg 1-seat Grey top/black bottom One pushbutton. Momentary 1 I Green 1SFA R Included contact blocks NC NO Legend plate text Button/cap color Order Code Weight, kg 1-seat Yellow top/black bottom 40 mm emergency stop button. Twist release 2 Red 1SFA R Red 1SFA R Included contact blocks Legend plate text Button/cap color NC NO Left Right Left Right Order Code Weight, kg 2-seat Grey top/black bottom Two pushbuttons. Momentary. 1 1 O I Red Green 1SFA R Modular range Included contact blocks Legend plate text Button/cap color NC NO Left Centre Right Left Centre Right Order Code Weight, kg 3-seat Grey top/black bottom Two pushbuttons. Momentary. Pilot light in centre position 1 1 O I I Red Clear Green 1SFA R Metallic enclosures Included contact blocks NO Legend plate text Button/cap color Order Code Weight, kg 1-seat Grey One pushbutton. Momentary. Degree of protection IP I Green 1SFA R Included contact blocks NC Legend plate text Button/cap color Order Code Weight, kg 1-seat Grey 40 mm emergency stop button. Maintained. Pull release. Degree of protection IP Emergency stop Red 1SFA R Non-metallic enclosures with Field Bus Interface Description Type Order Code Weight, kg 1-seat Grey top/black bottom Emergency stop pushbutton KEPN SFA R seat Grey top/black bottom Two pushbuttons (On/OFF) KEPN SFA R seat Grey top/black bottom Two pushbuttons (On/OFF) and one pilot light KEPN SFA R Accessories... page 14 Technical data... page Dimensions... page 21 Low Voltage Products 13

14 Pilot devices, Ø 22 mm Accessories Ordering Max number of Included blocks in holder blocks Type Order Code Weight, kg Contact blocks and lamp block with holder For front mounting For non-illuminated operators 3 1 NC KCBH-01 1SFA R NO KCBH-10 1SFA R NC KCBH-02 1SFA R NO KCBH-20 1SFA R NC KCBH-03 1SFA R NO KCBH-30 1SFA R NC +1 NO KCBH-11 1SFA R NC +1 NO KCBH-12 1SFA R NC +2 NO KCBH-21 1SFA R For illuminated operators 3 1 NC +1 LB KCBH-011 1SFA R NO +1 LB KCBH-101 1SFA R NC +1 NO +1 LB KCBH-111 1SFA R NC +1 LB KCBH-021 1SFA R NO +1 LB KCBH-201 1SFA R Description Type Order Code Weight, kg Single contact blocks 1 NO contact block KCB-10 SK A NC contact block KCB-01 SK B Single lamp blocks For 2 W, max. 230 V AC and DC bulb, neon bulb or LED. KLB-1 SK A V AC supply voltage. For 130 V filament bulb max. 2 W. KLB-3 SK C V AC and DC supply voltage. For 24 V LED KLB-4 SK G Light diffusing lens - Accessory for pilot light The lens is used instead of text cap. 1SFA R Low Voltage Products

15 Pilot devices, Ø 22 mm Accessories Ordering Description Type Order Code Weight, kg Filament bulbs Ba 9s base Type of current: AC/DC. Rated Rated Rated Service voltage current output life V ma W h KA SFA R KA SFA R KA SFA R KA SFA R KA SFA R KA SFA R KA SFA R KA SFA R LEDs With one diode chip mounted on a Ba 9s base. Choose the same color for the LED and the lamp cap or else use a clear lamp cap. For white light use white LED with clear lamp cap. At DC the lamp base have to be connected to cathode (-) nd the bottom contact to anode (+). Rated Rated Wavevoltage current length Luminance V ma Color nm mcd Type of current: DC Service life > h Red SFA R Green SFA R Yellow SFA R Blue SFA R White x= SFA R y=3.2 Type of current: (AC)/DC Service life > h Red SFA R Green SFA R Yellow SFA R Blue SFA R White x= SFA R y=3.2 Type of current: (AC)/DC Service life > h Red SFA R Green SFA R Yellow SFA R Blue SFA R White x= SFA R y=3.2 Type of current: (AC)/DC Service life > h Red SFA R Green SFA R Yellow SFA R Blue SFA R White x= SFA R y=3.2 Type of current: AC Service life h Red SFA R Green SFA R Yellow SFA R Blue SFA R White x= SFA R y=3.2 Type of current: AC/DC Service life h Red SFA R Green SFA R Yellow SFA R Blue SFA R White x= SFA R y=3.2 Type of current: AC Service life h Red SFA R Green SFA R Yellow SFA R Blue SFA R White x= SFA R y=3.2 At AC the luminance is decreased with 30 % and there is also a slight flickering. Note: LEDs for other voltages, please contact your nearest ABB sales office Low Voltage Products 15

16 Pilot devices, Ø 22 mm Accessories Ordering Description Type Order Code Weight. kg Lamp changing tool For LED and for bulbs. KA SFA R Mounting tool Used for tightening the nut of the attachment device in confined spaces. 1SFA R Membrane of silicone Of transparent, heat and cold resistant silicon rubber. Does not harden at low temperature. Gives IP 67 degree of protection. When membrane is used, remove the gasket. For operator with: Flush button 1SFA R Extended button 1SFA R Double pushbutton (only modular range) SK Sealing shroud For key-operated selector switches KA SFA R Emergency stop shroud Yellow Emergency stop shroud for 40 mm Emergency stop pushbuttons. Prevents accidental activation of the Emergency stop pushbutton. KA SFA R Protective ring To prevent inadvertant operation. Not together with legend plate holder. SK Protective cover For flush button. To prevent inadvertant operation. Not together with legend plate holder. 1SFA R Mounting kit for DIN-rail To be used only with pushbuttons and pilot lights 1SFA R mm adaptors (Legend plates for 30 mm by request) For use when fitting the 22 mm pushbutton range in 30 mm mounting holes. (1.5 4 mm panels) For use with 22 mm Pushbuttons, Switches and Pilot Lights Black plastic 1SFA R Metal 1SFA R For use with 22 mm Emergency Stop Black plastic 1SFA R Metal 1SFA R For use with 22 mm Potentiometer, Compact Pilot Light and Buzzer Black plastic 1SFA R Metal 1SFA R Extra key Ronis 455 (Key code 7 SK Ronis 421 (Key code 72) SK Ronis 3433-E (Key code 73) SK Lock shackle for mushroom button with 30 mm button, twist release Cannot be used in ABB non-metallic enclosure. For 30 mm diameter mushroom button, twist release. Lockable with 4 padlocks when button is in the depressed position. Max. lock yoke diameter 7 mm. SK D Label sheet For marking of contact blocks at two levels Guide washer To improve antirotation Low Voltage Products

17 Pilot devices, Ø 22 mm Accessories Ordering 0 H=39 mm W=29,6 mm 0 I Description Order Code Weight, kg Legend plates Engraved fixed plates with of silver-grey aluminium. Black text Symbol/text Order Code Weight, kg For pushbutton O SK Start SK Stop SK Symbol/text Centre Right Order Code Weight, kg For two-position selector switch O I SK Stop Start SK I 0 I I Symbol/text Left Centre Right Order Code Weight, kg For three-position selector switch I O II SK Hand O Auto SK Slow Off Fast SK Emergency stop legend plate Engraved plate of aluminium, yellow with black text. Quantity per package: 10. Text Order Code Weight, kg Nöd Stopp SK Emergency Stop SK Not Aus SK ARRET D'URGENCE SK HÄTÄSEIS SK PARADA DE EMERGENCIA SK EMERGENCY STOP NOT AUS ARRET D'URGENCE SK (In Russian, Cyrillic letters) SK Symbol plate 29.6 x 44.5 mm Legend plate for potentiometer Engraved plate of aluminium x 44.5 mm Text Order Code Weight, kg Symbol plate SK Scale 0-10 SK Width 48.5 mm Height 44.5 mm Low Voltage Products 17

18 Pilot devices, Ø 22 mm Technical data General Standards IEC 73, 529, , EN , , UL 508 CSA C22.2 No. 14 For detailed information please contact ABB Temperature Ambient temperature during operation -25 to +70 C Exception: All pilot devices with 2 W continuously lit filament bulb -25 to +40 C Storage temperature -30 to +85 C Tightening torque Locking nut, M22 Drilling plan for pushbuttons, switches and pilot lights 30 2) 55 mm when legend plate H= 44.5 mm is used. 61 mm for mushroom pushbutton with D=60 mm 2) 37 mm when legend plate with insert is used, Min. 2 Nm Max. 2.3 Nm Compact range Degrees of protection Pilot device IP UL Compact pushbutton, type CP1, CP2, CP3, CP4 IP66 1, 3R, 4, 4X, 12, 13 Compact selector switch, type C2SS, C3SS IP66 1, 3R, 4, 4X, 12, 13 Compact pilot light, type CL IP66 1, 3R, 4, 4X, 12, 13 Electrical functions IP20 Contacts - Compact Pilot devices Ratings as per UL, CSA, NEMA C300, R300 Rated insulation voltage 250 V Rated thermal current 2.5 A Rated operational current at 120 V 1.5 A 240 V 0.75 A Ratings as per IEC Rated insulation voltage, U i 300 V Rated thermal current, I th 5 A Rated operational current, I e utilisation category AC 15 at 120 V 1.5 A 240 V 1 A Rated operational current, I e, utilisation category DC 13, at 24 V 0.3 A 125 V 0.2 A Short circuit protection Max. fuse at 1 ka 16 A ordinary 10 A delayed Max. number of contacts per operator Compact pushbutton, type CP1, CP2, CP3, CP4 2 Compact selector switch, type C2SS, C3SS 2 Compact pilot light, type CL Tightening torque compact pushbutton & selector switch compact pilot light 1 LB, Ba9s lamp holder 0.8 Nm (M3) 0.9 Nm (M3.5) Terminals Plus-minus Pozidrive Size 2 Connectable area min. 1 x 0.5 mm 2 max. 2 x 1.5 mm 2 / 2 x AWG14 Connectable area (Pilot Light) min. 1 x 0.5 mm 2 max. 2 x 2.5 mm 2 18 Low Voltage Products

19 Pilot devices, Ø 22 mm Technical data Modular range Degrees of protection Operator IP UL Pushbutton with flush or extended button, type KP1, KP2, KP3, KP4 IP66 1, 3R, 4, 4X, 12, 13 Double pushbutton, type KPD2 IP54 1 Mushroom pushbutton, momentary, type KPM1, KPM2 IP66 1, 3R, 4, 4X, 12, 13 Selector switch, type K2SS, K3SS IP66 1, 3R, 4, 4X, 12, 13 Emergency stop pushbutton type KPMT, KPMP IP66 1, 3R, 4, 4X, 12, 13 Key operated selector switch, type K2SSK, K3SSK IP54 1, 3R, 4,12 Pilot light, type KL IP66 1, 3R, 4, 4X, 12, 13 Electrical functions Contact block and lamp block Enclosures Polycarbonate enclosures (Non-metallic) Marked with >PC-GF10< for recycling Light-alloy enclosures (Metallic) (with sealing membrane) IP20 IP65 IP67 Contact blocks type KCB Mechanical endurance 10 million operations Contacts Self cleaning contacts of silver, NC contact has forced breaking. At voltages and currents below 24 V and 5.6 ma two contact blocks in parallel are recommended. As an alternative, gold plated contacts are recommended. Ratings as per UL, CSA, NEMA A 600, Q600 Rated insulation voltage 600 V Rated thermal current 10 A Rated operational current at 120 V 6 A 240 V 3 A 480 V 1.5 A 600 V 1.2 A Ratings as per IEC Rated insulation voltage, U i 690 V Rated thermal current, th I 10 A Rated operational current, e I utilisation category AC 15, at 120 V 8 A 230 V 6 A 400 V 4 A 690 V 2 A Rated operational current, e I utilisation category DC 13, Contact resistance Short circuit protection Max. fuse at 1 ka Tightening torque at 24 V 5 A 125 V 1.1 A 250 V 0.55 A 25 milliohm 16 A ordinary 10 A delayed 0.9 Nm Contact blocks type KCB, cont. Max. number of contact blocks per operator Contact blocks may be stacked in max. two levels, see below Operator Non-ill. Illuminated Pushbutton with flush or extended button, type KP1, KP2, KP3, KP4 6 (Fig LB (Fig. 2) Double pushbutton, type KPD2 4 (Fig. 3) 4 +1 LB (Fig. 4) Mushroom pushbutton, momentary, type KPM1, KPM2 6 (Fig LB (Fig. 2) Selector switch, type K2SS, K3SS 4 (Fig. 3) 4 +1 LB (Fig. 4) Emergency stop pushbutton type KPMT, KPMP 4 (Fig. 5) 4 +1 LB (Fig. 6) Key operated selector switch, type K2SSK, K3SSK 4 (Fig. 3) (Not possible) Pilot light, type KL 1 LB (Fig. 7) Lamp blocks type KCB Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 Fig. 6 Fig. 7 Ratings as per IEC Rated insulation voltage 230 V Base Ba 9s Max. permissible power 2 W Service life of filament bulb It is generally true to say that bulbs for lower voltages give more light and withstand vibrations better than bulbs for higher voltages. Low Voltage Products 19

20 Pilot devices, Ø 22 mm Dimensions Compact range Pilot light Pushbutton Selector switch Flush button Extended button Modular range Pushbutton Double pushbutton Mushroom pushbutton R ,5-6 Ø29 Flush 43 Ø40 Ø ,5 25,5 Extended Selector switch Key-operated selector switch Emergency stop pushbutton Pilot light Buzzer Potentiometer Ø29 Dimensions in mm. 20 Low Voltage Products

21 Pilot devices, Ø 22 mm Dimensions Enclosures, non-metallic Dimensions in mm. 1 seat 2 seats 3 seats Ø 4.8 (2x) Ø 4.8 (2x) Ø 4.8 (2x) 2) Knock-outs in the bottom 2) Both sides identical. Knock-outs, D = 22.5 or 28.6 Enclosures, metallic 1 seat Low Voltage Products 21

22 Pilot devices, Ø 22 mm Color selection Color selection according to IEC 73, edition 4, 1991 IEC 73 specifies colors for pushbuttons and pilot lights and gives recommendations regarding the use of colors. An excerpt from the standards is given below. Color Pushbutton/Meaning Pilot lights/meaning RED Emergency Emergency or danger Measures required in emergency situations YELLOW Abnormal. Abnormal or warning Measures required in abnormal situations GREEN Safety Normal or safety Measure to normalize or secure the situation BLUE Prescribed Prescribed or obligatory WHITE, No special meaning prescribed No special meaning prescribed GREY, BLACK Pushbuttons Emergency, even in combination with Off, is to be RED. Stop and Off can be white, grey or black, with preference for BLACK. Red is also allowed. Start and On can be white, grey or black, with preference for WHITE. Green is also allowed. Start and stop in combination can be white, grey or black. Yellow, green or red must not be used. Reset is to be blue, white, grey or black, with preference for BLUE. Reset with stop function can be white, grey or black, with preference for BLACK. Red is also allowed. Illuminated pushbuttons The red color of Emergency must be on the operator itself and is not to be dependent on transmitted light. For other functions, see Pushbuttons. When in doubt, use white (neutral). Pilot lights Pilot lights are to be given colors according to the table above. When in doubt, use white (neutral). 22 Low Voltage Products

23 Pilot devices, Ø 22 mm Explanantion of type codes Explanation of type code Modular Pilot Devices Pilot light Example 1: Type KL1-100R Operators L1 Example 2: Type KP1-10Y Pilot Light Head Lens color: R = Red W = White G = Green C = Clear Y = Yellow L = Blue P Pushbutton PD Pushbutton, Double PK Pushbutton, Key-lockable PM Pushbutton, Mushroom PMT Pushbutton, Mushroom, Twist release PMP Pushbutton, Mushroom, Pull release 2SS 2-pos. Selector Switch 3SS 3-pos. Selector Switch T Potentiometer Example 3: Type K2SSK SSK 2-pos. Selector Switch, Key-lockable 3SSK 3-pos. Selector Switch, Key-lockable PK Pushbutton, Key-lockable Buzzer, contact blocks, lamp block Example 4: Type KCBH-10 B Buzzer CB Contact Block CBH Contact Block with Holder LB Lamp Block K= "Generation" K, Modular range Button color: R = Red W= White G = Green B = Black (non-illuminated only) Y = Yellow C = Clear L = Blue U = Grey (non-illuminated only) Lens color for double pushbuttons: R = Red G = Green Y = Yellow C = Clear B = Black (non-illuminated only Key code : 1 = 71 2 = 72 3 = 73 Contact blocks: 10 1 NO 01 1 NC 11 1 NO +1 NC 02 2 NO 20 2 NC Compact Pilot Devices Example 5: Type CL-100R Example 6: Type C2SS1-10R -10 L P 2SS 3SS Pilot Light Pushbutton 2-pos. Selector Switch 3-pos. Selector Switch Button color/ Lens colour for compact pilot light and pushbuttons R = Red W= White G = Green B = Black Y = Yellow C = Clear (pilot light only) Y = Blue U = Grey Button color for compact selector switch R = Red B = Black U = Grey C= Compact Range Low Voltage Products 23

24 Get in touch with the Pilot Devices from ABB A pushbutton has to be sturdy and reliable, applicable in all environments and adaptable to widely differing requirements. Further, it should be easy to install. You will find all these features in ABB s range of Pilot Devices. ABB Automation Technologies AB/Cewe-Control, SE Västerås, Sweden, Telephone , Telefax SFC C0201, December 2003 Prod. ABB Automation Technologies AB/Cewe-Control Printed in Västerås, Sweden