RAYPAK ILLUSTRATED PARTS LIST
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1 COMMERCIAL MODELS: , CATALOG NO Effective: Replaces: RAYPAK ILLUSTRATED PARTS LIST MODEL SIZES: 182, 260, 330, 400 ATMOSPHERIC 181, 261, 331, 401 LOW NOx MODEL TYPES: H AND WH DATES OF MANUFACTURE: THRU CURRENT MODELS H1, H5 & W2 FOR SIZES 182 & THRU THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS FROM ACTUAL HEATER COMPONENTS. FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST", CATALOG NO Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA (805) Fax (800) Litho In U.S.A. Part No
2 1-V 2-V 4-V 1-S 2-S 6-H 7-H 6-M 3-H 4-H 5-H 3-R 2-H 9-H 4-M 2-M 4-C 5-C 5-M 9-S 6-S 8-S 7-S 10-S 6-S 9-S 2-C 1-C 5-S 1-M 11-J 8-M 7-M 3-J 10-J 4-J 3-P 4-S 3-S 1-B 1-G 4-B 3-B 12-S 2-B 11-S 6-C 5-J 11-J 5-J 13-S 3-J 8-J 9-J 4-J 3-V
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4 CALL OUT DESCRIPTION 182/ / / /401 B BURNER TRAY (Atmospheric)*** B Burner Tray w/burners (Sea Level)* F F F F Burner Tray w/o Burner (Sea Level)* F F F F 2-B Burner Spacer/Hold Down Kit F F F F 3-B Burner / / / /29 4-B Burner Orifice Nat. #51 (Sea Level)* F/ F/ F/ F/29 Burner Orifice Pro. #57 (Sea Level)* F/ F/ F/ F/29 5-B Burner Tray w/o Manifold and Burners F F F F BB BURNER TRAY (Fan Assisted Low Nox)*** BB Burner Tray w/burners (Sea Level)* F F F F Burner Tray w/ Burner 2 Stage (Sea Level)* F F F F Burner Tray w/o Burner (Sea Level)* F F F F Burner Tray w/o Burner 2 Stage (Sea Level)* F F F F 2-BB Burner Hold Down Kit F F F F 3-BB Burner / / / /7 4-BB Burner Orifice Nat. #30 ( ft)** / / / /7 Burner Orifice Nat. #31 (Above 5000 ft)** / / / /7 5-BB Blower F F F F 6-BB Air Shutter On/Off F F F F Air Shutter 2 Stage F F F F C CONTROLS 1-C Manual Reset Adjustible High Limit 240 F Max F F F F Manual Reset Adjustible High Limit 200 F Max F F F F 2-C Auto Reset Adjustible High Limit 240 F Max F F F F Auto Reset Adjustible High Limit 200 F Max F F F F Auto Reset Adjustible High Limit 180 F Max F F F F 3-C Controller 2 Stage B F F F F Controller 2 Stage B-8 (W3 & WH3) F F F F Controller 4 Stage B-10 Digital (Use New #) N/A N/A N/A N/A Controller 4 Stage B-10 Digital Retrofit to B F F F F Controller 2 Stage (B-26 / B-27) Digital F F F F Controller 4 Stage (B-21 / B-23) Digital F F F F 7-C Controller 2 Stage w/ Outdoor Reset B F F F F 8-C Sensor Outdoor Air B F F F F 9-C Sensor Water Sensor Water System (Tekmar) F F F F Sensor Water screw-in Outlet (Tekmar) F F F F 4-C Flow Switch F F F F 5-C Flow Switch Paddle (McDonnell Miller) F F F F Flow Switch Paddle (Taco) F F F F 6-C Flame Roll-Out Sensor F F F F G GAS VALVE SEE GAS VALVE REPLACEMENT CHART H HEAT EXCHANGER 1-H Heat Exchanger Assy Cast Iron F F F F Heat Exchanger Assy Brass F F F F Heat Exchanger Assy Cast Iron Cupro Nickel F F F F Heat Exchanger Assy Brass Cupro Nickel F F F F 2-H Inlet/Outlet Header Cast Iron F F F F Inlet/Outlet Header Brass F F F F 3-H Return Header Cast Iron F F F F Return Header Brass F F F F 4-H Tube Bundle F F F F Tube Bundle Cupro Nickel F F F F 5-H Heat Exchange Tube F F F F Heat Exchange Tube Cupro Nickel F F F F 6-H Baffle Kit F F F F 7-H Stud Bolt Kit F F F F 8-H Header Gasket B B B B 9-H Sensor Well F F F F 10-H Well Retaining Clip *FOR ALTITUDES ABOVE 2,000 FEET LEVEL, CONSULT THE FACTORY **FOR INSTALLATIONS OVER 5000 FEET ABOVE SEA LEVEL, CONSULT THE FACTORY ***REPLACEMENT BURNER TRAYS ARE BUILT FOR SEA LEVEL, NATURAL GAS APPLICATIONS UNLESS OTHERWISE SPECIFIED AT THE TIME THE ORDER IS PLACED.
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6 CALL OUT DESCRIPTION 182/ / / /401 M MISCELLANEOUS COMPONENTS 1-M Switch Plate IID M PRV 30 PSI F F F F PRV 45 PSI F F F F PRV 60 PSI F F F F PRV 75 PSI F F F F PRV 125 PSI F F F F PRV 150 PSI F F F F 3-M Deliming Kit F F F F 4-M T & P Gauge 0-90 PSI F F F F T & P Gauge PSI F F F F 5-M Pump CIBF Pump Brass F F F F 9-M Pump Cartridge F F F F 6-M Remote Sensor for Low Water Cut Off F F F F 7-M Low Water Cut Off PC Board F F F F 8-M Reset Switch for Low Water Cut Off F F F F 10-M Touch-up Paint Green Cool Dark Gray Warm Dark Gray P PILOT 1-P Pilot Nat. IID Atmospheric F F F F Pilot Pro. IID Atmospheric F F F F Pilot Nat. IID Low Nox F F F F Pilot C2 Nat F F F F 2-P Pilot Orifice Nat. IID F F F F Pilot Orifice Pro. IID F F F F Pilot Orifice Nat. C P Ignition Control IID B B B B Ignition Control Lock. IID B B B B Ignition Control IID/Damper F F N/A N/A Ignition Control Lock/Damper F F N/A N/A Ignition Control C2A (Not Shown) F F F F 4-P Pilot Mounting Bracket IID Atmospheric Pilot Mounting Bracket C2 Atmospheric F F F F 5-P Pilot Mounting Bracket IID Low Nox F F F F Pilot Mounting Bracket C2 Low Nox F F F F 6-P Pilot Tube P Hi Tension Wire w/pilot Electrode N/A N/A N/A N/A 8-P Base Ignition Control C2 (Not Shown) F F F F R REFRACTORY 1-R Refractory Common (Left & Right) F F F F 2-R Refractory Uncommon (Front & Rear) F F F F 4-R Refractory (All) F F F F 3-R Refractory Retainer Kit F F F F
7 CALL OUT DESCRIPTION 182/ / / /401 S SHEETMETAL 1-S Jacket Top (Louvered) Green F F F F Cool Dark Gray F F F F 2-S Flue Collector F F F F 3-S Door Assy. Green F F F F Warm Dark Gray F F F F 4-S Screw & Retainer F F F F 5-S Control Panel Green F F F F Warm Dark Gray F F F F 6-S Access Panel Green F F F F Cool Dark Gray F F F F 7-S Side Panel Right Green F F F F Cool Dark Gray F F F F 8-S Side Panel Left Green F F F F Cool Dark Gray F F F F 9-S Side Panel Cap Green F F F F Cool Dark Gray F F F F 10-S Rear Panel Kit (2 Pcs.) Green F F F F Cool Dark Gray F F F F 11-S Sub-Base for Combustible Flooring S Outdoor Base Green Cool Dark Gray S J-Box Sheet Metal C2A F F F F V VENTING 1-V Draft Hood Kit V Flue Gas Spillage Temp Sensor F F N/A N/A 3-V Stack Adapter (Includes Outer Adapter Panel) Green F F F F Cool Dark Gray F F F F 4-V "Pagoda" Top Green Cool Dark Gray V Vent Damper (Not Shown) N/A N/A GAS VALVES* PART H1 H5 & W2 NUMBER 182A 260A 330A 400A 182A 260A 330A 400A 1-G MODULATING GAS VALVES Valve 3/ Nat F X X X Valve 3/ Pro F X X X Valve 3/ Nat F X X X Valve 3/ Pro F X X X Valve 1" Nat F X Valve 1" Pro F X Valve 1" Nat F X Valve 1" Pro F X Solenoid Coil F X X X X X X X X AUTOMATIC GAS VALVES (Atmospheric) H3, W3 & WH3 H4, W1 & WH1 Valve - Gas On/Off (NAT) F X X X X Valve - Gas On/Off (PRO) F X X X X Valve - Gas Two Stage 3/4" (NAT) RS F X X X Valve - Gas Two Stage 1" (NAT) RS F X Valve - Gas Two Stage 3/4" (NAT) HW F X X X X Valve - Gas Two Stage (PRO) RS F X X X X Valve - Gas Two Stage 3/4" (PRO) HW F X X X X 2-G AUTOMATIC GAS VALVES (Fan Assisted Low Nox) H3, W3 & WH3 H4, W1 & WH1 Valve - Gas On/Off (NAT) F X X X X X X X X Valve - Gas On/Off (Solenoid Stage 2) F X X X X *For gas conversions, consult the factory.
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