machinery projects care diamond series bottle washers

Transcription

1 machinery projects care diamond series bottle washers

2 double end bottle washers suitable for PET bottles With their multi-tank design, Crown-Baele washers are ideal for cleaning returnable PET bottles. PET washers features include: modular conception Modular constructions gives Crown-Baele customers a choice of 7 different machine widths and 7 bottle-cell pitches. The number and types of soaking compartments are chosen as a function of specific customer requirements. The wide variety of possible configurations makes it possible to supply low-profile bottle washers type D30 and highprofile type D37 tailored precisely to any customer s needs. Reliable operation, long service life, minimum maintenance, optimum ergonomic design and especially convenient operation are qualities that also make our bottle washers exceptionally economical. Our success provide the proof-in Europe and overseas. Even accurately regulated temperature. The low-pressure pump action provided for each tank ensures optimum agitation of the liquid around the heating element and heat sensor. Carefully calculated caustic immersion time to avoid PET impairment. The last bath(s) can be used for water or caustic soda in order to adapt the caustic immersion time in step with line capacity vis-àvis each type of bottle. Modulating valves on heating coils. Automatic control and dosing of caustic soda and additives. Temperature and causticity recording for each bath. Air jets flush bottle bottoms after pre-rinse and final rinse cycles to prevent water carryover.

3 typical flow chart D37 Label extraction Low-pressure impeller pumps drive the detergent solution forcefully through the bottle pockets, quickly removing labels. Efficiency is crucial here, with 24 hour production requirements. Labels are caught in a rotary filter, drained off and are discharged before possible compactation.the filtered solution is recirculated into the tank for additional cycles. Based on the production requirements and bottle size to be handled on a particular machine, the volume velocity generated by the low-pressure pumps can vary up to several hundred m³ an hour.

4 bottle infeed / discharge Soft, gentle, reliable Bottles are efficiently and gently channeled into rows by guide rails to provode a steady,quiet flow of bottle wear. The differential safety gear of the finger infeed,which lifts bottles gently without jarring, features overload protection, and the activation force can be pneumatically to permit safe operation, minimize bottle wear and save time in the event of a malfunction. The pneumatic reset and release mechanism of the finger infeed is operated by remote control. This makes operation safer and more convenient. The same system is also used at the discharge end. Bottles are taken over by the finger without any freefall and are gently lowered. infeed discharge Functional overview It is especially important to be able to monitor bottle infeed easily. The infeed table is illuminated by glare-free light, which makes it easy to recognize problems and take appropriate measures. A practical drip strip at the discharge end prevents condensation from dripping into and recontaminating bottles.

5 internal jetting Holojet system The new Holojet-system now make it possible to spray the entire inside surfaces of bottles. Positive centering ensures precise aiming of the jets independently of the length of the bottle-carrier chains. Extremely efficient cleaning The jets are aimed in different directions to achieve a three-dimensional effect and completely cover the entire surface of the bottles. The Holojet system proves extremely efficient cleaning for glass or plastic bottles,jars,etc. Self-cleaning operation During operation, the solution passes through the jets in the opposite direction every time the jet shaft makes a half rotation. This provides a continuous self-cleaning effect, reliable operation and long srvice life. The seal design prevents particles and foreign matter being trapped in the jetting system.

6 drive systems Electronical Drive Drive system by syncronized motors on each shaft and controlled with a central frequency converter. Mechanical Drive Drive system by a central frequency-controlled geared motor. The power is distributed through intermediate gearings and cardan shafts. easy system automation System automation As much automation as is necessary to provide a clear overview for operation of Crown-Baele systems that s easy on personnel. Our system automation is PLC-controlled and can be adapted to suit all customers get the system automation they need. Central control The control elements for the entire system are located either on the left or right side of the machine,centered above a modern operating console. Operating console Control procedures are arranged rationally around a centralised unit. The most modern LED technology provides text field display information on all essential processing steps. We can also offer a special version with a large, expandable information center and screen display system control - I.e. system overview, system diagnosis and operational information such as malfunction correction, pressure temperature, rpm, performance level, cycle and operating time and recording of operational data.

7 advantages wide selection The basic Crown-Baele concept gives our customers a wide selection of double-end bottle washers engineered and configured to meet their specific needs. optimum use of space Compact construction substantially reduces the amount of space required for the installation of a Crown-Baele bottle washer. custom configuration The Crown-Baele concept is based upon the use of modular design. Bottle washers are virtually custom designed. - Available for any capacity, - PLC automation as a function of customer specifications, - Any number or combination of prewash and soaking compartments, - Detergent treatment time as a function of customer needs. workstation enhancement Ergonomically designed infeed and discharge systems, well-organized swivel-type control panels. This eliminates operator errors and so improves employee morale. lower emission levels The new quieter bottle infeed and outfeed. An ingenious filter and sieve system evacuates most foreign matter and impurities.as a result, detergent solution can be used longer, and less wastewater is produced. reduced energy consumption As a result of an intensive effort to find ways to cut consumption. Efficient insulation, optimum use of heat energy and rinsing water, constant temperature control, uniform heat distribution and recuperation of heat make our bottle washers more efficient and at the same time help to protect the environment. less maintenance and wear The combination of high-quality materials, optimum design and engineering make our bottle washers less prone to wear and reduce the amount of maintenance required. easy service Conveniently organized and easily accessible components make it possible to carry out service work quickly, easily and correctly. high standards for workmanship and materials Intelligent engineering and design, state-of-the-art production facilities, the use of CrNi steel for all major components and processing zones in combination with stringent quality controls throughout allow us to achieve remarkable standards of quality. In addition, our products incorporate high-quality components supplied by well-known international manufactures.

8 at your service world wide service partner Our experienced service engineers and technicians are at your disposal for any small and large maintenance works on your bottling line. A good maintenance is the key to the longevity of your machine, therefore we strongly believe that a thorough training of your technical staff is as important as the maintenance itself. After a thorough audit we determine what needs to be done to solve any problems or to improve the overall performance. We elaborate detailed maintenance plans that allow effective cost control, resulting in a reduced TCO and less down-time. We supply both standard as well as tailor made spare parts. maintenance repairs overhauls audits & inspections spare parts machinery diamond series bottle washers : up to bph cobra series Isobaric fillers : up to bph MPV volumetric PET fillers : up to bph projects improvements and upgrades lifetime extension programs - revamping water en energy saving programs care maintenance and maintenance planning problem solving and staff training spare parts Industriepark Weversstraat 2 B-1840 Londerzeel Belgium T F info@crown-baele.com