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1 Series Product Specification Product Specification Number: Product Description: Hellenbrand, Inc. Product Specification Rev. A HELLENBRAND SERIES SYSTEMS Submitted By / Date: A.Belyaev 9/05/2014 Reviewed By / Date: S. Peck 9/05/2014 Approved By / Date: General Description: The Hellenbrand Series Membrane Systems are state of-the-art, versatile systems for treating tap and well water supplies with flow rates ranging from 500 to 8,000 gallons per day with minimal energy consumption and low maintenance and operation costs. Series Systems feature a robust, innovative design that allows for versatility in the event of feed water quality and temperature variations. Standard features include C21 and C23 computer controller, an ASCO composite 212-series solenoid valve, a chemical injection port with 110V or 220V power outlet, a low pressure switch, and a stainless steel booster pump for high performance and corrosion resistance. The systems will feature high quality components for enhanced performance and durability. HF and HF extra low energy membranes will be featured on the 500, 1000 and 2000 gallon per day systems, whereas the 4,000 to 8,000 gallon per day systems will feature HF extra low energy membranes (not installed, shipped separately). All systems will feature FRP-Series membrane housings, gauges and flow meters, filter housings and cartridges, and needle valves. The Series systems are available with a wide variety of options. TDS monitoring is available with a mounted HM Digital DM-2 TDS meter option. The DM-2 is a commercial inline dual TDS monitor which displays TDS levels of the feed water and product water with in & out probes. The 6,000 gallon per day system features an expandable design so that one model can be upgraded with HF membrane and membrane housing, thus increasing the production rate of the system. Optional levelers or caster wheels can be added to any system. All systems come pre-assembled and pre-wired for ease of installation and servicing. Mechanical Description: The major components of the system are supported by a powder coated frame and designed in such a way to provide easy access for servicing, maintenance, and monitoring system performance. Hellenbrand Series systems are offered in six different models: 500, 1000, 2000, 4000, 6000, and the Models come standard 110V and Models 6,000-8,000 come standard 220V. SERIES 1 9/14

2 Series Product Specification The Series systems have a 3/4" FNPT ASCO solenoid valve, followed by a 5 micron pre-filter with pressure gauges to monitor filter inlet and outlet pressures. Following the pre-filter, a low pressure switch protects the pump from potential cavitation damage. If the pre-filter outlet pressure is satisfactory, the RO pump will turn on and pressurized water will flow through the HF4 membrane elements. The Series systems monitor RO permeate flow, concentrate flow and recycle flow utilizing analog style flow meters. needle valves control the flow of concentrate to drain and the flow of concentrate recycle back to the feed line before the RO pump. Electrical Description: The 500 and 1000 systems come with a C21 on/off switch controller used to perform all of the functions necessary to reliably operate the system. The 2000, 4000, 6000 and 8000 systems come with a C23 computer controller. The C23 controller incorporates a flush cycle that can help increase membrane life. The controller is assembled in the USA and manufactured in compliance with UL-508, and IEC Standard part 4 for EMI noise interference. The panel display has six LED status indicators and seven easy access program switches. Primary power is switch selectable for either 115VAC, or 230VAC operation at 50/60 Hz. Internal power board has pump and board fuses, and convenient power distribution terminals. Primary DPST power switch and pump relay are rated for 120VAC and 240VAC. Automatically maintains water storage tank level, using single float, or pressure switch. Controls water inlet relay and membrane flush relay. All outputs have isolated contacts rated to 240VAC. Lockout input will shut down operation during pre-treatment regeneration. Pressure switch input will shut down the pump for 5 minutes if the pressure is low. Automatic membrane flush cycles have selectable flush times and frequencies. Program switch enables 10 minute restart delay, and 24 hour full tank membrane flush. Enclosure size: 6" x 6" x 4", NEMA 4X Indoor Rated. Product Offering Overview: Model Number Product Flow Rate* (GPM) 500 *GPD 0.34 GPM 1000 *GPD 0.69 GPM 2000 *GPD 1.39 GPM 4000 *GPD 2.78 GPM 6000 *GPD 4.17 GPM 8000 *GPD 5.56 GPM *Product flow rates are based on 18-29GFD flux for TDS below 2,000 ppm. These product flow rates may not be appropriate for other feed waters. Warmer or colder water or use of different membrane elements may require a different pump. An Applications Specialist can rate the units for other feed water conditions. Design Parameters: Configuration Single Pass Inlet Pressure Requirements PSIG Feed Water Temperature 25 C (77 F) Feed Water Source** TDS up to 2,000 ppm (Product Flow Rate for each model based on 1,000 ppm nominal) Pre-filtration Requirements 5 Micron Nominal Feed Water Fouling Index Silt Density Index (SDI) < 3 SERIES 2 9/14

3 Series Product Specification Membrane Salt Rejection HF4 (99.0%) System Recovery (Nominal) 50-75% with concentrate recycle **Treatment ability of the RO system is dependent on feed water quality. Performance projections must be run for each installation. Environment Parameters: Min Ambient Temperature F ( C) 40 (4.4) Max Ambient Temperature F ( C) 120 (48.9) Frame: Materials Paint Industrial Coated Industrial Coated Industrial Coated Color Silver Vein Silver Vein Silver Vein Pump: Manufacturer Franklin Franklin Franklin Model 7JBT05S4 7JBT05S4 7JBT05S4 Materials Stainless Steel Stainless Steel Stainless Steel Connection Type FNPT FNPT FNPT Pump Motor: Manufacturer A.O. Smith A.O. Smith A.O. Smith Type ODP, close coupled ODP, close coupled ODP, close coupled Power (Hp) High voltage 115VAC 115VAC 115VAC service High voltage amp draw Phase/Hz 1/60 1/60 1/60 Membranes: Model HF HF HF Materials Thin Film Composite Thin Film Composite Thin Film Composite Type ABS hard shell ABS hard shell ABS hard shell Pressure Vessels: Model FRP-Series 2521 FRP-Series 2521 FRP-Series 2540 Materials Fiberglass Fiberglass Fiberglass Rating Permeate 1/4"FNPT 1/4"FNPT 1/4"FNPT Connection 1/4"FNPT 1/4"FNPT 1/4"FNPT Connection Piping Systems: Low Pressure Feed, Reject and Recycle Product Polyethylene tube Polyethylene tube Polyethylene tube Prefilter Housing: Model Big Grey Big Grey Big Grey SERIES 3 9/14

4 Series Product Specification Size 4.5 diameter, 20 length 4.5 diameter, diameter, 20 length length Material Polypropylene Polypropylene Polypropylene Prefilter: Model SDF SDF SDF Media Polypropylene fibers Polypropylene fibers Polypropylene fibers Micron Rating Automatic Process Valves: Feed Solenoid Manual Valves: Reject throttling 1/4" Needle valve, 1/4" Needle valve, 1/2" Needle valve, Frame: Materials Paint Industrial Coated Industrial Coated Industrial Coated Color Silver Vein Silver Vein Silver Vein Pump: Manufacturer Franklin Franklin Franklin Model 7JBT05S4 7JBT1S4 7JBT1S4 Materials Stainless Steel Stainless Steel Stainless Steel Connection Type FNPT FNPT FNPT Pump Motor: Manufacturer A.O. Smith A.O. Smith A.O. Smith Type ODP, close coupled ODP, close coupled ODP, close coupled Power (Hp) High voltage 115VAC 230VAC 230VAC service High voltage amp draw Phase/Hz 1/60 1/60 1/60 Membranes: Model HF HF HF Materials Thin Film Composite Thin Film Composite Thin Film Composite Type Tape Wound Tape Wound Tape Wound Pressure Vessels: Model FRP-Series 4040 FRP-Series 4040 FRP-Series 4040 Materials Fiberglass Fiberglass Fiberglass Rating Permeate Connection 1/2"FNPT 1/2"FNPT 1/2"FNPT SERIES 4 9/14

5 Series Product Specification 3/4"FNPT 3/4"FNPT 3/4"FNPT Connection Piping Systems: Low Pressure Feed, Reject and Recycle Product Polyethylene tube Polyethylene tube Polyethylene tube Prefilter Housing: Model Big Grey Big Grey Big Grey Size 4.5 diameter, 20 length 4.5 diameter, 20 length 4.5 diameter, 20 length Material Polypropylene Polypropylene Polypropylene Prefilter: Model SDF SDF SDF Media Polypropylene fibers Polypropylene fibers Polypropylene fibers Micron Rating Automatic Process Valves: Feed Solenoid Manual Valves: Reject throttling 1/2" Needle valve, 1/2" Needle valve, 1/2" Needle valve, Pressure: Pump pressure gauge Filter inlet gauge Filter outlet gauge Low Feed Pressure Switch Flow: Permeate Flow Flow Recycle Flow PSI, 1/4"FNPT PSI, 1/4"FNPT PSI, 1/4"FNPT GPM Panel GPM Panel GPM Panel SERIES 5 9/14

6 Series Product Specification Pressure: Pump pressure gauge Filter inlet gauge Filter outlet gauge Low Feed Pressure Switch Flow: Permeate Flow Flow Recycle Flow PSI, 1/4"FNPT PSI, 1/4"FNPT PSI, 1/4"FNPT Mount, Flow Meter, PVC/Acrylic construction, 1/2"MNPT connections Mount, Flow Meter, PVC/Acrylic construction, 1/2"MNPT connections Mount, Flow Meter, PVC/Acrylic construction, 1/2"MNPT connections 1-10 GPM Panel 1"MNPT connections Interface Communication Specifications: Pretreatment system - out of service Call-for-water signal NA NA Operating Parameters:* Feed Temperature F System Inlet Pressure PSIG Maximum Operating Pressure 200 PSIG *If any of the feed water parameters are not within the limits given, consult Application Engineering for assistance. Feed Water Requirements:* Maximum SDI Rating < 3 Maximum Turbidity 1 NTU Maximum Free Chlorine and/or chloramines 0 PPM ph (continuous) 3-11 ph (cleaning - 30 min.) 2-12 SERIES 6 9/14

7 Series Product Specification *If any of the feed water parameters are not within the limits given, consult Application Engineering for assistance. Regulations and Standards: Frame Welding Seismic Rating Piping Documentation Package: Documents Drawings Quality Documents Plant standard None Unit is fully tested for normal operation and conditions Installation procedures, start-up procedures, operation procedures, functional description, flow rate chart, specifications and Spare parts list Process and Instrumentations (P&ID), Electrical drawings, and General Arrangement drawings Calibrations certificates, Certificates of Conformance, Quality Assurance specification with parameters, Performance Test Sheet Series Standard Pre-Engineered Options: Ordering Information: Description of Option: C-23 Controller This option incorporates a flush cycle that can help increase membrane life DM2 Dual TDS Monitor This option includes industrial grade DM2 Dual TDS monitor and two probes to monitor TDS levels of the feed water and product water. Membrane Expansion Kit 6k-8k This option upgrades the 6,000 GPD system with a single membrane and membrane housing; thereby, increasing the production rate of the system to 8,000 GPD. Casters This option provides industrial wheels which allows the unit to be moved around easily. Levelers This option provides leveling mounts which help to level the system. System Production Flow Rate Specifications (gpm): Model Number Feed (maximum) Product (maximum) (minimum) Recycle Up to 1.00 Up to 1.00 Up to 2.00 Up to 5.00 Up to 5.00 Up to 5.00 Skid Process Connection Specifications: Model Number Feed Inlet 3/4"FNPT 3/4"FNPT 3/4"FNPT 3/4"FNPT 3/4"FNPT 3/4"FNPT Product Outlet 1/2"MNPT 1/2"MNPT 1/2"MNPT 1/2"MNPT 1/2"MNPT 1"MNPT Reject to Drain Outlet 1/2"MNPT 1/2"MNPT 1/2"MNPT 1/2"MNPT 1/2"MNPT 1/2"MNPT Unit Configuration Specifications: Model Number 500 SERIES 7 9/14

8 Series Product Specification Vessel array staging 1:1 1:1:1 1:1:1 1:1 1:1:1 1:1:1:1 Membranes/vessel Membrane quantity Vessel quantity Skid Physical Dimensions Specifications: Model Number Depth (in) Width (in) Height (in) Shipping weight (lbs) *Does not include operating space requirements. Model Features Series Name Description Hellenbrand Part # Controls System Control C21 "on/off" switch C21 "on/off" switch C23 computer controller C23 computer controller C23 computer controller C23 computer controller Feed Solenoid Valve X X X X X X Recycle X X X X X X Feed Low Pressure X X X X X X Switch Instrumentation Permeate Flow Meter X X X X X X Recycle Flow Meter X X X X X X Flow Meter X X X X X X Pre-Filter IN Gauge X X X X X X Pre-Filter OUT Gauge X X X X X X Pump Pressure Gauge X X X X X X Standard Options Status Light X X X X X X HF4 Membrane Model X X X X X X Sediment Filter X X X X X X Power Outlet Female X X X X X X Plug Chemical Injection Port X X X X X X Voltage Options 110VAC 1PH 60HZ X X X X 220VAC 1PH 60HZ X X Options To Be Ordered Separately DM2 TDS Monitor X X X X X X SERIES 8 9/14

9 Series Product Specification Membrane Expansion X Kit 6k-8k Casters X X X X X X Levelers X X X X X X DOCUMENT REVISION HISTORY Revision Revision Comments Approval Date A New Document LBRY 9/24/14 SERIES 9 9/14

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