How To Make A Computer Chip From A Microprocessor

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1 Embedded System Design Stephen A. Edwards Columbia University Spring 2014

2 Spot the Computer

3 Cars These Days...

4 Embedded Systems: Ubiquitous Computers iphone Laser Keyboard Nikon D300 Video Watch GPS Playstation 3 PC Keyboard SD Card

5 Inside a Digital Camera

6 Want an Optimal Device that Meets Constraints On Price Functionality Performance Size Power Time-to-market Maintainability Safety

7 Embedded System Technologies Integrated Circuits Processing elements Design tools

8 IC Technology 1947: First transistor (Shockley, Bell Labs) 1958: First integrated circuit (Kilby, TI) 1971: First microprocessor (4004: Intel) Today: ten wire layers, 28 nm features

9 Moore s Law: Transistors per chip The complexity for minimum component costs has increased at a rate of roughly a factor of two per year. Certainly over the short term this rate can be expected to continue, if not to increase. Gordon Moore, /year 10G 1G 100M 10M 1M 100k 10k Source: Intel/Wikipedia 1k

10 $1000 Buys You This Many Cycles per Second Relays Transistors Electromechanical Tubes Integrated Circuits Source: Ray Kurzweil, The Age of Spiritual Machines

11 1918 Sears Roebuck Catalog About $100 in today s dollars. From Donald Norman, The Invisible Computer, 1998.

12 What Percentage of Time Do You Spend... 0% 5% 10% 15% 20% 25% Developing Specifications Conceptual Design Detailed Design Simulation Testing/Debugging Prototyping Sending to production Documentation/meetings Source: 2009 Embedded Market Study

13 What Percentage of Time Do You Spend... 0% 5% 10% 15% 20% 25% Developing Specifications Conceptual Design Detailed Design Simulation Testing/Debugging Prototyping Sending to production Documentation/meetings Source: 2009 Embedded Market Study

14 Does Your Current Project Contain FPGAs?

15 Does Your Current Project Contain FPGAs? 45% Yes 55% No Source: 2009 Embedded Market Study

16 Why Won t Your Next Project Use FPGAs? 0% 15% 30% 45% 60% 75% Don t need them Too expensive Too power-hungry Hard to use Too slow Too small Unreliable Don t Know Source: 2009 Embedded Market Study

17 Why Won t Your Next Project Use FPGAs? 0% 15% 30% 45% 60% 75% Don t need them Too expensive Too power-hungry Hard to use Too slow Too small Unreliable Don t Know Source: 2009 Embedded Market Study

18 Your Nemesis: The SoCKit Board

19 Components and Peripherals

20 Dual ARM Cortex-A9 and Programmable Logic

21 Inside the Cyclone V: Dual ARM processors + FPGA FPGA HPS I/O HPS Hard Memory Controller* Transceivers* Hard PCIe* Single- or Dual-Core Processor ARM Cortex -A9 NEON /FPU L1 Cache L2 Cache JTAG Debug/Trace (1) NANDFlash (1)(2) 64Kbyte RAM QSPI Flash Controller Shared Multiport DDR SDRAM Controller (2) Hard Processor System (HPS) ARM Cortex-A9 NEON/FPU L1 Cache Timers (x11) SD/SDIO/ MMC (1) HPS to FPGA USB OTG (x2) (1) GPIO SPI (x2) DMA FPGA to HPS Ethernet (x2) (1) I2C (x2) CAN (x2) UART (x2) FPGA Configuration *Optional Configuration (1) Integrated DMA (2) Integrated ECC

22 An Example System

23 Linux + Custom Hardware +

24 Class Structure Three Introductory Labs: 2 weeks each Work in pairs 1. Hardware: Access, modify, and display memory 2. Software: A simple Internet chat client 3. HW + SW: A video bouncing ball The project: Design-your-own Work in groups of four (mostly)

25 Digital Video Project - Stephen Edwards TDA Luminance/ Video Composite In ADC SAA9051 LUMO Digital MultiStandard TDA Decoder Chrominance Video In ADC SAA9057A Line-Locked Clock Generator I2C Bus UVO Block Diagram 374s 374s VRAM DSP K X 24 Digital Signal X 2 Processor RS-232 PORT Data 12 Address Control Block 7 4 UVH LUMH UVL LUML Red 7 8 Analog MUX Out Bt101 LUMM SAA7192 Digital 8 Video Green DAC Analog Colorspace Out 4 Converter Blue MUX 8 Analog Out UVM Custom Project Ideas Broadly: C + SystemVerilog + peripheral(s) Video game (e.g., Pac-Man) Video effects processor Digital photo frame Very fancy digital clock

26 More Ideas Digital tone control Real-time audio spectrum analyzer Internet radio Speech Synthesizer

27 Projects from 2004 MIDI synthesizer Line-following robot with video vision SAE student vehicle telemetry system Stereo video vision system Internet video camera Pac-man-like video game

28 Projects from 2005 Scrabble Timer 3D Maze Game Scorched Earth SAE Auto Shifter Internet Radio Broadcaster VoIP Telephone JPEG decoder Rally-X video game

29 Projects from 2006 Video-guided Lego Robot 360 camera de-warper Videogame with accelerated line-drawing Voice recorder JPEG decoder

30 Projects from 2007 Pac-Edwards Button Hero Videogame Digital Picture Frame: SD card with JPEG to VGA Networked game of Clue Conway s Game of Life (60 gps)

31 Projects from 2008 Real-time ray tracer Video-camera-controlled pool game Real-time video decryption WiiMote-controlled maze game

32 Projects from 2009 Lightsaber video overlay Networked Video Phone Sound-controlled videogame Visual object tracker

33 The Three Main Challenges of Embedded Systems Coping with Real-World Sensor Data Algorithm Design Implementation Details

34 What Happens When You Press the Switch? V cc 100K V out GND

35 What Happens When You Press the Switch? V cc 100K V out GND

36 Inside a Pushbutton Switch Thermoplastic Actuator Button Thermoplastic Case and Cover Shorting Bar Stainless Steel Spring A View of moveable contact mounted on back side of actuator Mounting Posts Terminals Source: Cherry CS series data sheet

37 Raw Data from a CCD (zoomed in)

38 Corrected Image (zoomed in)

39 Correcting Data from CCDs Raw Dark Frame = Flat Field Bias Color Temp. Exposure

40 Correcting Data from CCDs Raw Dark Frame = Flat Field Bias Color Temp. Exposure

41 Where Does This Noise Come From? Nikon D300: 23.6 mm 15.8 mm 12.3 megapixel CMOS sensor Pixels are 5.5 µm on a side A/D sampling of 12 bits per pixel measures ISO: LO G B R The units: electrons per ADU (digital unit). Emil Martinec, A comparison of the Nikon D300 and Canon 40D sensors, 2007.

42 Development Plan 1. Obtain some representative raw sensor data 2. Develop an algorithmic prototype using your favorite language (e.g., Java, C, Matlab) 3. Plan how to implement it 4. Implement while constantly testing

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