1. Instruction For Changing. Broken Rope on Classic Crank Offset Umbrella

Transcription

1 1. Instruction For Changing 2. roken Rope on Classic Crank Offset Umbrella Step 1. Unfasten the fastening strap located under the canopy near the slide collar from the long main arm as shown in Fig. 1. Velcro seam Control knob Crank handle Long main arm Close Open Fig. 1 Fastening strap Pull handle Stop pin with chain Slide collar Step 2. Pull out the Stop Pin as shown in Fig. 1. You may need to turn the crank handle in the close direction to leave room for you to slide out the Stop Pin as shown in Fig. 1. Step 3. Turn the crank handle in the close direction to move the slide collar down as shown in Fig.1 &. Keep turning the crank handle to fully close the umbrella. Step 4. Loosen the control knobs, take out the umbrella frame with canopy and place on a table, be careful not to damage canopy as shown in Fig. 2. Step 5. Unscrew the Umbrella finial or solar panel on the top of the umbrella. nd then unfasten the Velcro at the long main arm of the canopy as shown in Fig. 2. Pull out the canopy corner pockets off each ribs end. nd then pull the whole canopy off the rib frame from the bottom to the top as show in Fig. 2C. Make sure to lay canopy aside so it will not become dirty. Fig. 2 Step 6. Remove the plastic covers(2) off the stop pin(1) and stop pin nut(3), then unscrew the stop pin(1) and stop pin nut(3) as show in Fig.3. 1.Stop Pin 3.Stop pin nut 2.Plastic covers 2.Plastic covers Fig. 3 Step 7. See Fig.4 unwind the broken rope(6) off the crank axle(8): Hook the end of the broken rope(6) with a metal hook (coat hanger), pull it away toward the end of the umbrella pole(4) while rotating the crank handle(7), until the broken rope (6) comes off the crank axle(8). C 5.rass plate

2 Crank handle Metal hook (coat hanger) 15.Pawl 16.Ratchet base Fig Small screw 13.Friction washer Step 8. Unscrew the two bolts(9) with a screwdriver, move the left cover(10) away as show in Fig Nut Fig. 6 Fig. 5 Step 10. Pull away crank axle(8) from the umbrella pole(4) by rocking the crank handle(7), then pull the whole broken rope out of the hole of the umbrella pole as show in Fig.7. Step 9. Flaten the two tabs of the tab washer(11) as show in Fig.6 to. Move the following parts away from the crank axle(8) one by one: Unscrew nut(12) with a wrench, nd then take out the tab washer(11), one friction washer(13), ratchet (14); nd then rotate the pawl(15) on the ratchet base(16), take out two friction washer(14) and one flat washer(17), finally, unscrew the small screw(18), remove the ratchet base(16) as show in Fig.6. 7.Crank handle Hole Fig.7

3 5. 6. Step 11. Pull the rope protecting cover(20) out from the end of the umbrella pole(3) with the metal hook (coat hanger) as show in Fig.8. Step 14. Hook the new rope(21) out off the hole on the umbrella pole(4) as show in Fig.11. Please note this hole is through where the crank axle slided out as show in Fig.9. Metal hook (coat hanger) 20.Rope protecting cover 20.Rope protecting cover Hole of the pole 22.Slide collar Fig. 8 Step 12. Put the new rope(21) across the pulley(19) & the umbrella pole(4), and then let it come out the end of the umbrella pole(4) by using a metal hook (coat hanger) as show in Fig.9. Metal hook (coat hanger) Fig. 11 Step 15. CRNK PRTS SSEMLY 1. Nest the crank handle(7), plastic washer(23), right cover(24), flat washer(18), spring(25), flat washer(17), pole fit washer(26), one by one,along with crank axle(8) as show in Fig.12. Fig. 9 Step 13. Put the new rope (2) through the rope protecting cover (20). Load the rope protecting cover (4) into umbrella pole(4), lign the hole on rope protecting cover(20) with the hole of the umbrella pole(4) as show in Fig Spring 26.Pole fit washer 24.Right cover Fig Plastic washer 20. rope protecting cover 2. Insert the new rope (21) through the hole of the crank axle(8), and then make a knot as show in Fig.13. Hole on the rope protecting cover Hole of the pole Fig. 10

4 7. 8. Knot Fig Insert the knotted end of rope into the hole on the umbrella pole(4) and the hole on the rope protecting cover with help of screwdriver as show in Fig Put crank axle(8) across the hole of pole and the hole of rope protecting cover as show in Fig Nest the following parts along with crank axle one by one: Nest the ratchet base(16) first, nd then fix the ratchet base(16) with the small screw(18). Push the pawl(15) on the ratchet base (16) as show in Fig.17-picture C, and then insert one flat washer(17) and two friction washer(13) and the ratchet (14). t the same time, please make sure the ratchet base(16) matches the ratchet (14) as show in Fig.17-picture D. and then nest one friction washer(13), one tab washer(11) and then tighten nut(12).test the elasticity of the rope by rocking the crank,adjust nut(12) to obtain a proper elasticity. 7. Clip the two tabs of the tab washer(11) as Fig.17-picture to. Hole of the rope protecting cover Hole of the pole 15.Powl 16.Ratchet base Fig. 14 Knot Fig Pull the new rope(21) from the pulley(19) to make its section fully into the pole. Then put the crank axle across another tow holes at the opposite side of the pole as show in Fig Small screw 13.Friction washer 12.Nut Fig New rope 8. lign the two bolts(9) into the two holes of the right cover of the crank and the holes of the pole to match the threaded holes of the left cover(10), then screw the two bolts to fix the crank as show in Fig.17 & Fig.18. Fig. 16

5 Put the stop pin(1) back into the pole, rotate and tighten stop pin nut(3) to fix on the pole. Then replace the plastic cover as show in Fig Stop pin 2.Plastic covers Connector 3.Stop pin nut 2.Plastic covers Fig. 18 Step 16. ttach the old rope to the new rope by fusing with strong adhesive tape, or by melting ends together with a lighter as shown in picture. Connect them with your fingers after they are melted, making sure the connection is strong enough by pulling the new rope and the broken rope with two hands as shown in Fig. 19. Step 17. Pull off the rib holder cap(28) at the bottom of the rib holder(29) as show in Fig.19, and then gently pull out the broken rope until the new rope(21) comes out from the bottom of the rib holder(29), finally move the rope ball(30) at end of broken rope(6) to the end of new rope(21) as show in Fig.20. (e careful to assist rope when going over the bends and pulleys.) If ropes should separate, the new rope may be retrieved by using a wire hook (coat hanger) on one end. Fire Fig Rib Holder Cap 27.Umbrella frame 29. Rib Holder Fig Rib Holder 30.Rope ball Step 18. Hold the end of the broken rope(6), cut the old rope from the new rope with scissors as show in Fig.21. Step 19. Make a knot at the end of the new rope(21). Make sure the knot is larger than hole of the rope ball. Then put it into the bottom of the rib holder(29), and cover the knot into the rib holder(29) and replace the rib holder cap(28) as show in Fig. 22.

6 11. ppendix: 12. Easy version for the rope not broken into two sections Step 1. Close the umbrella. t the same time, Pull the rope to make sure no more rope is on the crank axle. Unscrew the two bolts(9) with a screwdriver, move the left cover(10) of the crank away as show in Fig.1. Step 2. Flaten the two tabs of the tab washer(11) as show in Fig.1 to. Move the following parts away from the crank axle(8) one by one: Unscrew nut(12) with a wrench, nd then take out the tab washer(11), one friction washer(13), ratchet (14); nd then rotate the pawl(15) on the ratchet base(16), take out two friction washer(14) and one flat washer(17), finally, unscrew the small screw(18), remove the ratchet base(16) as show in Fig Rib holder 29.Rib holder 30.Rope ball 28. Rib Holder Cap Knot 12.Nut of the crank 12.Nut 13.Friction 17.Flat 16. Fig. 21 Fig Small screw Fig.1 Fig.2

7 Nut The hole of pole r of the crank 12.Nut 13.Friction washer 16.Ratchet base Connector The hole of pole 18.Small screw Fig.2 Step 3. Pull away crank axle(8) from the umbrella pole(4) by rocking the crank handle(7) as show in Fig.3. Fig.3 15.Pawl Step 4. ttach the old rope to the new rope by fusing with strong adhesive tape, or by melting ends together with a lighter as shown in picture. Connect them with your fingers after they are melted, making sure the connection is strong enough by pulling the new rope and broken rope with two hands as shown in Fig. 4. Fig. 4 Fire Step 5. Pull off the rib holder cap(6) at the bottom of the rib holder(5), and then gently pull out the broken rope at the end of the pole until the new rope(3) fully comes out from the pole as show in Fig.5. Step 6. Gently pull out the broken rope at the bottom of the rib holder(5), until new rope(3) comes out from the rib holder(5). Finally move the rope ball(8) at end of broken rope(2) to the end of new rope(3) as show in Fig.6. Then cut the old rope from the new rope with scissors and make sure the knot is larger than the rope ball. Lastly put rope into the bottom of the rib holder(5), and cover the knot with the rib holder cap(6). (e careful to assist rope when going over the bends and pulleys.) If ropes should separate, the new rope may be retrieved by using a wire hook (coat hanger) on one end.

8 Connection Step 8. Nest the following parts along with crank axle one by one as show in Fig. 9: Nest the ratchet base(16) first, and then fix the ratchet base(16) with the small screw(18). Push the pawl(15) on the ratchet base (16) as show in Fig.9-picture C, and then insert one flat washer(17) and two friction washer(13) and the ratchet (14). t the same time, please make sure the ratchet base(16) matches the ratchet (14) as show in Fig.9-picture D. and then nest one friction washer(13), one tab washer(11) and then tighten nut(12). Test the elasticity of the rope by rocking the crank,adjust nut(12) to obtain a proper elasticity. 28.Rib Holder cap 29.Rib holder 29.Rib Holder 27.Umbrella frame 30.Rope all of the crank 12.Nut 13.Friction washer 16.Ratchet base Fig. 5 Fig. 6 Step 7. Insert the knotted end of rope into the hole on the umbrella pole(4) and the hole on the rope protecting cover with help of screwdriver. Then put crank axle(8) into the hole of pole and the hole of rope protecting cover as show in Fig.7 and Fig Small screw 15.Pawl Hole of the rope protecting cover Hole of the pole Knot 21.New rope Fig.9 Fig.7 Fig.8

9 Step 9. Clip the two tabs of the tab washer(11) as Fig. 9 picture to. Step 10. lign the two bolts(9) into the two holes of the right cover and the holes of the pole to match the threaded holes of the left cover(10), then screw the two bolts to fix the crank as show in Fig.10. Fig TLNT, GEORGI Customer Service Toll Free Monday through Friday from 8:00am-5:00pm (Eastern Time)