Process/Temperature Controller RB100/400/900

Transcription

1 Process/Temperature Controller R//9 R R R9 General Description The R Series is a high performance budget friendly process/temperature controller. Save space and save money with R series that gives outstanding control capability and comprehensive functions incorporated into a slim body case. pplications include various plastic machines (extrudes, injection machine, etc), electric furnaces, semiconductor, food processing, environmental chambers and many others. Features Easy-to-read with large -segment LCD display The depth of mm Sampling. sec rilliant II PID control Start-up tuning and utotuniung Panel space saving : mm depth The R Series has very short depth. The series was designed with a mounting bracket that allows close horizontal mounting of as many as six units.. Store up to Set Values Set value changeover is also possible by digital input. changeover using digital input Power O or RU mm * R : mm depth Timer Function Control starts after the timer time elapses. Easy-to-read with large -segment LCD display So bright and so large it is easy to read from a greater distance. mm Measured input Thermocouple RTD DC voltage DC current mm R PV display points selection Mode selection CT input points For heater break alarm C PV display umerous inputs and outputs Communication RS- (SI/MODUS protocol) Loader communication () Digital output points R : points nalog retransmission output Measured value (PV) Setting value () Manipulated value (MV) Control output Heat Cool Heat/Cool Power O or RU Ramp-to-setpoint function (PV start) Control is performed during the timer time and stops after the timer time elapses. The number of digital outputs is limited depending on the model and specifications. nalog Output is not available for some control types and models On the R, either communication or digital input can be selected. R_E PV Power O or RU Timer time Control Control start Ramp-to-setpoint function (PV start) Control stop

2 P CPU Process/Temperature Controller R//9 Features Simple program control Simple program control using a timer function / setting change proportion limiter Ramp-to-setpoint (Up) Power O or RU Timer setting Ramp-to-setpoint (Down) Repeat Control stop/continuous Calculates optimum PID values to stabilize control faster than ever The improved autotuning algorithm calculates optimum PID values that shortens the time to reach stable control at the set value as well as eliminating overshoot/undershoot. The new PID algorithm also suppress overshoot/undershoot against external disturbance. Startup tuning Startup tuning eliminates time required for conventional autotuning as it calculates optimum PID values by temperature characteristics at start up. It is useful in applications which require a long time for conventional autotuning. The timing of activation of start-up tuning can be selected from at power-up, at setpoint change, and at power-up/setpoint change. It is also settable to Only-once or always-o. Startup-tuning at power-up Startup-tuning at change Startup-tuning at both power-up and change Tuning O Tuning O change Power O Power O Startup tuning function can be set O/OFF. Heater power needs to be turned on simultaneously with or before turning on power to the temperature controller. If startup tuning does not calculate suitable PID values due to characteristics of application, use utotuning function. The R series has a standard loader port to connect to a PC US port via COM-K (US communication converter). Using Win-UCI software on the PC, parameter settings can be easily saved on the PC in C format, and the same parameter settings are easily copied to other controllers. Tuning O Tuning O change Easy parameter setup via US loader port Upload PID control with the conventional T Download US port Loader Port The power to COM-K is supplied from the PC via the US port so no power supply is necessary. The loader port is only for parameter setup. US communication converter COM-K Unit : mm US communication converter COM-K PID control with the improved T Loader communication 9 Connector (Phoenix contact) (Included in a converter package) RS-/ Easy Fine tuning with -level of control response adjustment fter the PID values have been autotuned, the Fine tuning (FT) function allows the operator to adjust the control response speed with a -level adjustment parameter (- to +) without changing PID value. Quicken the response Fine tuning (+) side setting Controllability with the PID values obtained with the T. Cable length :.m Model code : COM-K- COM-K- (With loader communication cable) (Without loader communication cable) Cable length : m (Standard accessory) communication protocol converter becomes a Master Unit to PLC, and automatically stores temperature data into registers in a PLC. This enables easy handling of temperature control system to the exiting PLC system is available. US PLC Communication Protocol Converter : COM-JE vailable PLC Mitsubishi MELSEC series Omron SYSMC series TEMP. PLC Mapman Function enables PLCs and RKC temperature controllers to act as one. Slow the response Fine tuning (-) side setting PLC Communication Protocol Converter COM-JE -stage Fine tuning (- to +) to adapt to the control object - to -: Faster response to : Slower response : Function OFF R_E RS- RS- munication pman Function) RS- MODUS Protocol R//9

3 Process/Temperature Controller R//9 Input Input a) Temperature input group Thermocouple : K, J, R, S,, E, T, (JIS/IEC), PLII (S), WRe/WRe (STM) Influence of external resistance : pprox..µv/ω Input break action : Up-scale / Down-scale (Selectable) RTD : Pt (JIS/IEC), JPt (JIS) Influence of input lead resistance : pprox..[%/ω] of reading Maximum Ω per wire Input break action : Up-scale b) Voltage current input group Voltage : to V DC, to V DC, to V DC, to V DC Input break action : Uncertain (indicates a value around V) Current : to m DC, to m DC Inputs is selectable within each group. Sampling Time. sec.sec or.sec is available. Input Digital Filter to sec (OFF when is set.) PV ias Temperature input : -999(-99.9) to +9999(999/9) C( F) Voltage/Current input : -span to +span Performance Measuring ccuracy a) Thermocouple Type : K, J, T, E,, Less than - C (- F) : ±(. C[±. F] + digit) - to C (- to 9 F) : ±(. C [±. F] + digit) More than C (9 F) : ±(.% of Reading + digit) Type :, S, R, PLII, WRe/WRe Less than C ( F) : ±(. C[±. F] + digit) to C (- to F) : ±(. C[±. F] + digit) More than C ( F) : ±(.% of Reading + digit) Type : Less than C ( F) : ±(. C [± F] + digit) to C ( to F) : ±(. C[±. F] + digit) More than C ( F) : ±(.% of Reading + digit) b) RTD Less than C (9 F) : ±(. C [±. F] + digit) More than C (9 F) : ±(.% of Reading + digit) c) DC voltage and DC current ±(.% of span + digit) Close horizontal mounting error : ± C (. F) [Less than - C (- F) input : ±. C (. F)] Insulation Resistance More than MΩ (V DC) between measured terminals and ground More than MΩ (V DC) between power terminals and ground Dielectric Strength V C for one minute between measured terminals and ground V C for one minute between power terminals and ground Setting limiter Scaling low to scaling high (High/Low individual setting Ramp-to-setpoint (.) to span per Time (Time : minute/ hour (Selectable) Up/Down individual setting) step function umber of : points (Default : point) selecting method : Front key, Communication, (External contact input) Timer function Timer setting : min sec to 99 min 9 sec or hr min to 99 hr 9 min (selectable) Function : Control starts after the timer time elapses. : Control is performed during the timer time and stops after the timer time elapses. : Link function from to (fter the timer time elapses, control is continued using.) : Link function from to (fter the timer time elapses, control is stopped.) Repeat : to 9999 (Continuous when when 9999 is set.) Control Control Method a) PID control P, PI, PD, O/OFF control selectable Direct action/reverse action is selectable b) Heat/Cool type PID control utotuning Method a) For PID control (Direct action/reverse action) b) For Heat/Cool PID control (For extruder, air cooling type) c) For Heat/Cool PID control (For extruder, water cooling type) d) For Heat/Cool PID control Startup tuning The condition to activate Startup Tuning is selectable among a) to g) a) t power-on and stop-to-run, one-time tuning b) t change, one-time tuning c) t power-on, stop-to-run and change, one-time tuning d) t every power-on and stop-to-run e) t every change f) t every power-on, stop-to-run and change g) Function off Startup tuning Setting range : - to + ( levels, OFF when set to.) - to - : Faster response to : Slower response OFF : Function OFF Major Setting Range Set value : Same as input range. Proportional band : (.) to input span (Temperature input) When. C ( F) resolution, within C ( F). to.% of span (Voltage, Current input) (O/OFF control when P = ) Differential gap at O/OFF control (High/Low individual setting) : Temperature input : (.) to (.) ( C, F) Voltage/Current input :. to.% of span Integral time : to sec (P + D action when I = ) Derivative time : to sec (P + I action when D = ) Cool-side proportional band : to % of heat side proportional band nti-reset Windup(RW) : to % of heat side proportional band (Integral action is OFF when RW = ) Deadband/Overlap : - (-.) to (.) C ( F) (Temperature input) -. to +.% of span (Voltage, Current input) Minus setting : Overlap Derivative time action select : : PV derivative, : Deviation derivative Output limiter : -. to +.% (PID control) (High/Low individual setting). to.%heat/cool type PID control (Only limiter high) (Heat side/cool side individual setting) Proportional cycle time :.sec,.sec,.sec, to sec Manual output : Output limiter low to Output limiter high uto/manual transfer action selection With bumpless/without bumpless Control output Relay output : Form contact, V C (resistive load) Electric life :,, cycles or more Voltage pulse output : /V DC (Load resistance : more than Ω <less than m>) When out is no use, load resistance is more than Ω <less than m>. See page "Maximum number of digital outputs (DO) by combinations of output (OUT and OUT) Current output : to m DC, to m DC (Load resistance : less than Ω) SSR (Triac) output : Rated current :. (mbient temperature : Less than C) Voltage output : to V DC, to V DC, to V DC (Load resistance : More than kω) (Output impedance : Less than.ω) Open collector output : Sink type Load current : Less than m Load voltage : Less than V DC Minimum load current :.m O voltage : Less than V (at maximum load current) Power OFF leakage current : Less than.m R_E

4 Process/Temperature Controller R//9 Event (larm) Output umber of Event Up to points (Event to ) (R : Up to points, Heat/Cool type : Up to points) Event Type : Setting range Deviation : Process, Set value : Deviation High, Low, High/Low *, and, Process High, Low Set value High, Low Control Loop reak larm (L) Heater break alarm (H), Output of the communication monitoring result, RU status monitor *: Two types of alarm settings are field-selectable.. Independent high and low settings.. Common high/low setting (Factory setting, unless specified in alarm code when ordering) - (Input span) to + (input span) Differential gap : to input span Same as input range Differential gap : to input span MV value, FR valued : -. to +.% Control loop break alarm (L) : L time : to sec. (OFF by setting zero) L deadband : to input span Other Functions a) Hold/Re-hold action Hold action is activated at power-on and stop-to-run. Re-hold action is activated at power-on, stop-to-run, and the control set value change. b) larm output O/OFF at stop mode is selectable. c) Energized/de-energized action is configurable. d) Differential gap : (.) to span e) Delay timer : to sec f) Interlock (latch) function is configurable. Heater reak larm umber of CT Input : points CT Input type : CTL--P- (), CTL--S-L- () Selectable ccuracy : ±(% of input value + digit) or (whichever is larger) Display range :. to. Delay times : to times Output Relay contact output, Form a contact, V C (Resistive load) nalog Retransmission Output umber of Outputs point Output types Measured value (PV), Set value (), Manipulated output value (MV) Output Signal Current output : to m DC, to m DC (Load resistance : Less than Ω) Continuous voltage output : to V DC, to V DC, to V DC, to V DC (Load resistance : More than kω) Output Resolution pprox. more than / Digital Input umber of Sub Output points (DI, DI) Input method on-voltage contact output Function selection, STOP/RU, uto/manual, larm interlock reset, Selectable Communications Communication method : Communication speed : Protocol : General RS-,, 9, 9, PS SI X.(9). MODUS-RTU it format Start bit : Data bit : or For MODUS bit only Parity bit : Without, Odd or Even Stop bit : or Maximum connection : units Terminating resistor : External installation is necessary (Ω /W) uffer mode : Waterproof/Dustproof Correspond (Mode in which writing to EEPROM is not performed for setting changes) (Standard) EMX, IP Waterproof/Dustproof protection only effective from the front in panel mounted installation. Supply Voltage a) 9 to V C (Including supply voltage variation) [Rating : to V C] (/Hz selectable) b). to.v C (Including supply voltage variation) [Rating : V C] (/Hz selectable) c). to.v DC (Ripple rate % p-p or less) [Rating:VDC] Power Consumption R : Less than.v for C type (at V C) Less than.v for V C type Less than m for V DC type R : Less than.v for C type (at V C) Less than.v for V C type Less than m for V DC type R9 : Less than 9.V for C type (at V C) Less than.v for V C type Less than m for V DC type Power Failure Effect power failure of m sec or less will not affect the control action. R, V C/DC type : msec or less Operating Environments : to C [ to F] to 9% RH (on condensing) bsolute humidity : MX. W.C 9.g/m dry air at.kpa. Memory ackup : acked up by non-volatile memory Data retaining period : pprox. years umber of writing : pprox.,, times. (Depending on storage and operating conditions.) et Weight R : pprox. g R : pprox. g R9 : pprox. g External Dimensions (W x H x D) R : x x mm R : x 9 x mm R9 : 9 x 9 x mm R_E

5 Process/Temperature Controller R//9 Model and Suffix Code Control Method Input and range Output (OUT) *, * Output (OUT) Power Supply Digital output (DO) CT input Communication/ (DI) Waterproof/ Dustproof Case color * Quick start code Input range code table Temperature Input Group (Field-programmable) Thermocouple Output signal code table Model and Suffix Code R ( X mm, / DI) R ( X 9mm, / DI) R9 (9 X 9mm, / DI) PID control with T (Reverse action) PID control with T (Direct action) Heat/Cool PID control with T Heat/Cool PID control with T for extruder (ir cooling type) Heat/Cool PID control with T for extruder (Water cooling type) See Input range Code Table See Output Code Table (Control output) ot supplied See Output Code Table (Control output or analog retransmission output (O) V C/DC to V C ot supplied DO points (DO) DO points (DO, DO) DO points (DO to DO) vailable for R/9 only ot supplied For CTL--P- ( to ) point When digital output code is "", cannot be specified. For CTL--S-L- ( to ) point When digital output code is "", cannot be specified. For CTL--P- ( to ) point When digital output code is "", cannot be specified. For CTL--S-L- ( to ) point When digital output code is "", cannot be specified. ot supplied RS- (SI/RKC standard protocol) RS- (MODUS protocol) DI points RS- (SI/RKC standard protocol) + DI points vailable for R/9 only RS- (MODUS protocol) + DI points vailable for R/9 only ot supplied Waterproof/Dustproof protection White case lack case o quick start code (Default setting) Specify quick start code (DO type) Version symbol Instrument version * When control method is selected for PID control (Code : F, D), output is available for analog retransmission output. * On the R, the event output function can be specified for output. * The number of DO points is limited in some combinations of OUT and OUT (control output) types. Input Code Range K to C K to C K to C K to C K to C K K to C (JIS/IEC) K - to + C K 9. to. C K. to. C K to +. C K to F K to F K C - to + F K C -. to +. F J to C J to C J to C J to C J to C J J to C (JIS/IEC) J - to + C J to +. C J to F J to F J 9 - to +9 F J C to +. F R R to 9 C (JIS/IEC) R to F Input Code S S (JIS/IEC) S (JIS/IEC) E E E (JIS/IEC) E E (JIS/IEC) T T T T (JIS/IEC) T T C T C T C9 W WRe/WRe W (STM) W PLII (S) Range to 9 C to F to C to C to F to F to C to C to F to F to C to C to F to F to +. C -. to +. C to +. C. to. C. to. F to +. F - to + F to C to C to F to C to 9 C to F to F RTD Input Pt (JIS/IEC) JPt (JIS) * : ccuracy is not guaranteed for less than - C (- F). * : ccuracy is not guaranteed for less than C ( F) for Input Type R, S,, and WRe/WRe. Code D D D D D D D D D 9 D D D D D D D D D 9 D P P P P P P P P P 9 P F D G W P S T U C DC Current Voltage Group (Field-programmable) Range Input Code Range to +9. C to +. C to V DC to V DC -999 to to +. C to V DC (Programmable) -. to +. C to V DC -. to +. C to m DC Factory set value :. to.. to. C to m DC. to. C For current input, connect is a Ω. to. C shunt resistor to the input terminals.. to. C Model code : KD-. to. C to +. F to +. F to +. F to +. F. to. F. to. F. to. F. to. F to +9. F to +9. C to +. C -. to +. C -. to +. C -. to +. C. to. C. to. C. to. C. to. C. to. C Output Code Table Output Type Code Output Code Table Output Type Code Output Type Code Remarks Relay contact output M Relay contact output M Relay contact output (Event [DO] output) P Only R Voltage pulse output to V DC V Voltage pulse output to V DC V to m DC (nalog retransmission output [O]) to m DC (nalog retransmission output [O]) R S Only PID control Only PID control to V DC to V DC to V DC (nalog retransmission output [O]) X Only PID control to V DC to V DC to V DC (nalog retransmission output [O]) Y Only PID control to m DC to m DC Triac output T to m DC to m DC Triac output T to V DC (nalog retransmission output [O]) Z Only PID control Open collector output D Open collector output D Maximum number of digital outputs (DO) by combinations of output (OUT and OUT) / Y Y R_E

6 Process/Temperature Controller R//9 Maximum number of digital outputs (DO) by combinations of output (OUT and OUT) * OUT M, T, D V (Load: m) V (Load: m) Current output Voltage output o OUT output Quick Start Code OUT (Including transmission output) M, T, D V ( m) V ( m) Current output Voltage output ( : Represents selection of digital outputs -DO and DO are not available.) * When the instrument has two digital outputs (DO and DO) and no OUT output, "V" type output (load: m) can be specified for OUT. Quick start code tells the factory to ship with each parameter preset to the values detailed as specified by the customer. Quick start code is not necessarily specified when ordering, unless the preset is requested. These parameters are software selectable items and can be re-programmed in the field via the manual. Event Code Table (Programmable) Digital output (DO) (Event type) Digital output (DO) (Event type) Digital output (DO) (Event type) * Digital output (DO) (Event type) * (DI) Quick start code one See event code table one See event code table one See event code table one See event code table one to select / select + STOP/RU to select + MUL/UTO to select + larm interlock reset STOP/RU + MUL/UTO STOP/RU + larm interlock reset MUL/UTO + larm interlock reset *: On the R, this can be specified when event (Code : "P") is selected in output. *: On the R, this is fixed at "none". Example of Model Code and Quick start code Input : Thermocouple K. to. C Control : PID control for Heating, (Output : to m DC) Digital output (larm) : point (Deviation High, Deviation Low) nalog retransmission output : to V DC : point (STOP/RU, MUL/UTO) Code C D E F G H J K L Q R T U V W X Y Z Event Type Deviation High Deviation Low Deviation High/Low (Common high/low setting) and (Common high/low setting) Deviation High with Hold Deviation Low with Hold Deviation High/Low with Hold (Common high/low setting) Process High Process Low Process High with Hold Process Low with Hold Deviation High with larm Re-hold Deviation Low with larm Re-hold Deviation High/Low with Re-Hold (Common high/low setting) and (Individual high and low settings) Set value High Set value Low Deviation High/Low (Individual high and low settings) Deviation High/Low with larm Hold (Individual high and low settings) Deviation High/Low with larm Re-Hold (Individual high and low settings) Heater break alarm (H) Loop break alarm FIL RU status Output of the communication monitoring result Model Code Control Method PID control (Revere action) Input and range K. to. C Output (Heat output) to m Output (nalog Retransmission output) to V Digital output (larm output) points (DO+DO) Specify quick start code (DI/DO type) Instrument version RF K9 9 Y CT input Power Supply Communication Waterproof/ Dustproof Case color /Y Quick start code Digital output Deviation High Digital output Deviation Low Digital output one Digital output one STOP/RU + MUL/UTO R_E

7 Process/Temperature Controller R//9 External Dimensions Unit : mm R Panel Cutout (Close horizontal mounting) * Up to units L. *.9 * : Case rubber packing (optional) [Waterproof/dustproof] +. (Panel thickness must be between to mm) L=(Xn-) n : umber of controllers (=<n=<) Waterproof/dustproof is not available for close horizontal mounting. R The mounting brackets can be attached on the sides of the controller. However, to make the controller waterproof and dustproof, attach the mounting brackets to the top and bottom. ( places) Panel Cutout +. 9 (Close horizontal mounting) * Up to units L +.. *.9 * : Case rubber packing (optional) [Waterproof/dustproof] +. (Panel thickness must be between to mm) L=(Xn-) n : umber of controllers (=<n=<) Waterproof/dustproof is not available for close horizontal mounting. R9 The mounting brackets can be attached on the sides of the controller. However, to make the controller waterproof and dustproof, attach the mounting brackets to the top and bottom. ( places) *.9 * : Case rubber packing (optional) [Waterproof/dustproof] +. 9 Panel Cutout 9 +. (Panel thickness must be between to mm) +. 9 (Close horizontal mounting) * Up to units +. L L=(9Xn-) n : umber of controllers (=<n=<) Waterproof/dustproof is not available for close horizontal mounting. R_E

8 Process/Temperature Controller R//9 Rear Terminals R R 9 9 Use a solderless terminal for screw size M, width.mm or less. 9 o L to V O () () O () () R9 9 L V C Triac () Triac Use a solderless terminal for screw size M, width.mm or less. ccessory () () () V DC (OUT) or (O) (OUT) Contents 9 Power supply Control output, (OUT,) or nalog retransmission output, Digital output (O) () Relay contact output () Voltage pulse / Current/Voltage () SSR (Triac) () Open collector Optional o Contents o Contents L L SG to V V C V DC Power supply T/R() Communication RS- Control output, (OUT) T/R() O Triac (OUT,) or or () (O) nalog retransmission (DI ) () () () () output (O) () () Relay contact output (DI ) O Triac (OUT) () Voltage pulse / Current/Voltage (DI, ) () SSR (Triac) COM () () () () () Open collector (DO) 9 (DO) O O Digital output, Digital output, (DO) O (DO) (DO,) O (DO,) 9 COM Relay contact output COM Relay contact output () () () Optional o Contents o Contents SG () (DI ) (DO) O Communication T/R() () Digital output, (DO) RS- (DI ) O (DI, ) (DO,) T/R() COM 9 COM Relay contact output Measuring input CT CT,CT input () Thermocouple CT () RTD () () () () Voltage/Current Measuring input () Thermocouple () RTD () Voltage/Current CT CT CT,CT input Current transformer for heater break alarm (H) Model code CTL--P- ( to ) CTL--S-L- ( to ) Terminal Cover R9 R R CTL--P- pprox.. (Unit : mm) φ. CTL--S-L- pprox. KF- (R9 uses unit) KC-. Front Cover R9 R R. φ M Depth Ω shunt resistor for current input Model code KD- pprox. φ. KR9- KR- KR- R_E