PNEUMATIC TOGGLE SWITCHES

Transcription

1 CONTROLS PNEUMATIC TOGGLE SWITCHES AIR00* SERIES Single Control Part No Kit No (indludes airline & fi ttings) AIR001 Twin AIR002 Triple AIR003 Quad AIR004 18/07/2008

2 CONTROLS PNEUMATIC DUAL TIPPER CONTROL Air proportional cab switch with full integrated lever to control both PTO engagement and body tipping / lowering. Several versions available to meet any requirements. 60 Functional diagram x 6, x 11 6mm air fittings 72 Available versions PTO control Auto-disengage Non auto-disengage Without PTO control /07/2008

3 CONTROLS OPTIONS Mounting tower for KIP-AIR H = 80mm Bracket for KIP-AIR mouning. With this kit you can also fit a pneumatic switch (see below) to control auxillary applications Multi-position bracket for KIP-AIR way pneumatic selector to be coupled with bracket p/n OUT IN Pressure signal switch assembly. 18/07/2008

4 CONTROLS PROPORTIONAL PNEUMATIC TIPPER CONTROL COMPLETE CONTROL SYSTEM FOR TRUCK & DOG APPLICATION Control only AIR030 - Control c/w airline & fittings FUNCTIONS PTO Truck raise/lower Truck tailgate Trailer raise/lower Trailer tailgate Dog lock FEATURES: - Innovative, ergonomic design - Slow lower hoist control - PTO & Dog lock LED indicators - Individually replaceable switches Functional data Nominal diameter Max. working pressure Working temperature range Ø 4 mm 12 BAR C - Custom configurations available Lamp voltage 12-24V 04/09/2008

5 CONTROLS 9000 SERIES Complete electro-pneumatic control systems for tipper applications SWITCH BOX Mounts inside cabin SOLENOID BOX Mounts outside cabin STANDARD FEATURES Push-button rocker switches No airlines required to enter cabin Powder coated cabin control box Sturdy, aluminium solenoid box Pre-fi tted, push-in air fi ttings Single air supply for all functions Manual over-ride system Various mounting options Simple, plug-together, colour-coded wiring MODEL FUNCTIONS SWITCHES EP9001.* PTO, Hoist, Tailgate In box EP9001CH.* PTO, Hoist, Tailgate Suit dash knockouts # EP9002.* PTO, 2 x Hoists, 2 x Tailgates, Dog lock In box EP9002CH.* PTO, 2 x Hoists, 2 x Tailgates, Dog lock Suit dash knockouts # * 12 or 24 Volt DC # Not shown Custom configurations available 05/09/2008

6 VALVES CABLE TIPPING VALVE Optional Mechanical tipping valve operated by cable controls series LINEA or LINEA BLOCK to suit light duty tipper trucks. Open centre hydraulic scheme according to CE standards. - Built-in check and adjustable safety valves. - Either Chassis or tank (DSM kit) mounting options. - Mechanical Direct End-of-stroke with anti-shock spring. - Ready for pressure signal switch mounting. - Cataphoresis coated body and nickel spool. - Compact size. - Guaranteed for oil temperature range C, viscosity range cst and oil filtering 25 µm. Tipping valve type Order code IN TANK OUT Weight ISO 228 ISO 228 ISO 228 kg FM-45 CE G 1/2 G 1/2 G 1/ /08/2008

7 VALVES FM-45 MECHANICAL TIPPING VALVE Tipping valve type Order code Pressure values Flow Standard pressure setting Max. pressure setting bar bar l/min FM-45 CE Tipping valve pressure drops p-q operating curve for pressure relief valves Δp(bar) 4 p (bar) IN-OUT OUT-TANK Q (l/min) Q (l/min) The graph refers to oil type ISO VG 46 at 50 Mounting plate for tank Functional diagram Seal kit Mounting kit Qty Description 4 Screw M8 TCE L=60 4 Washer M8 4 Spring washer M8 1 Gasket 04/08/2008

8 VALVES ELECTRIC TIPPING VALVE Optional Electric tipping valve operated by switch to suit light duty tipper trucks. Open centre hydraulic scheme according to CE standards. - Built-in check and adjustable safety valves. - Either Chassis or tank (DSE kit) mounting options. - Ready for pressure signal switch mounting. - Cataphoresis coated body and nickel spool. - Compact size. - Guaranteed for oil temperature range C, viscosity range cst and oil filtering 25 µm. Tipping valve type Order code IN TANK OUT Weight ISO 228 ISO 228 ISO 228 kg FE-40 CE 12V G 1/2 G 1/2 G 1/2 3.1 FE-40 CE 24V /08/2008

9 VALVES FE-40 ELECTRIC TIPPING VALVE Tipping valve type Order code Pressure values Flow FE-40 CE 12V FE-40 CE 24V Standard pressure setting Max. pressure setting bar bar l/min Δp(bar) Tipping valve pressure drops 8 p-q operating curve for pressure relief valves p (bar) OUT-TANK IN-OUT Q (l/min) Q (l/min) The graph refers to oil type ISO VG 46 at 50 Mounting plate for tank Functional diagram Seal kit Mounting kit Qty Description 4 Screw M8 TCE L=60 4 Washer M8 4 Spring washer M8 1 Gasket 04/08/2008

10 VALVES PNEUMATIC TIPPING VALVE PROPORTIONAL Optional Pneumatic proportional tipping valve to suit medium-light duty tipper trucks. Operated by pneumatic switch series LAM (fast and slow lowering) or by proportional cab controls (proportional lowering). Open centre hydraulic scheme according to CE standards. - Built-in check and adjustable safety valves (direct type). - Modular cast-iron body for pressure up to 400 bar. - Either Chassis or tank (DSP kit) mounting options. - Mechanical Direct End-of-stroke with anti-shock spring. - Ready for pressure signal switch mounting. - Cataphoresis coated body and nickel spool. - Compact size. - Guaranteed for oil temperature range C, viscosity range cst and oil filtering 25 µm. Tipping valve type Order code IN TANK 1 TANK 2 OUT Weight ISO 228 ISO 228 ISO 228 ISO 228 kg FP 80 MODULAR G 1/2 G 3/4 G3/8 G 1/ /08/2008

11 VALVES FP-80 MODULAR PNEUMATIC TIPPING VALVE Tipping valve type Order code Pressure values Flow Standard pressure setting Max. pressure setting bar bar l/min FP-80 MODULAR Tipping valve pressure drops p-q operating curve for pressure relief valves Δp(bar) p (bar) 8 6 IN-OUT OUT-TANK 2 OUT-TANK Q (l/min) Q (l/min) The graph refers to oil type ISO VG 46 at 50 Mounting plate for tank Functional diagram Seal kit Mounting kit Qty Description 4 Screw M8 TCE L=60 4 Washer M8 4 Spring washer M8 1 Gasket 04/08/2008

12 VALVES PNEUMATIC TIPPING VALVE PROPORTIONAL Optional Proportional pneumatic tipping valve to suit medium-heavy duty tipper trucks. Operated by proportional cab control. Open centre hydraulic scheme according to CE standards. - Built-in check and adjustable safety valves ( Pilot type). - Modular cast-iron body for pressure up to 400 bar. - Either Chassis or tank (DSP kit) mounting options. - Mechanical Direct End-of-stroke with anti-shock spring. - Ready for pressure signal switch mounting. - Cataphoresis coated body and nickel spool. - Compact size thanks to front ports. - Guaranteed for oil temperature range C, viscosity range cst and oil filtering 25 µm. Tipping valve type Order code IN TANK 1 MODULAR 150 CE G 3/4 G 1 TANK 2 OUT Weight ISO 228 ISO 228 ISO 228 ISO 228 kg G 1/2 G 3/ /08/2008

13 VALVES MODULAR 150 PILOT PNEUMATIC TIPPING VALVE Tipping valve type Order code Pressure values Flow Standard pressure setting Max. pressure setting bar bar l/min MODULAR 150 CE Tipping valve pressure drops p-q operating curve for pressure relief valves Δp(bar) 8 p (bar) IN-OUT OUT-TANK 2 OUT-TANK Q (l/min) Q (l/min) The graph refers to oil type ISO VG 46 at 50 Mounting plate for tank Mounting plate for tank Functional diagram Seal kit Mounting kit Qty Description 4 Screw M8 TCE L=70 4 Washer M8 4 Spring washer M8 1 Gasket 04/08/2008

14 VALVES PNEUMATIC TIPPING VALVE PROPORTIONAL Optional Proportional pneumatic tipping valve suitable for large oil flow applications especially designed for heavy-duty tipper bodies, off-road trucks and semi-trailers. Operated by proportional cab control. Open centre hydraulic scheme according to CE standards. - Built-in check and adjustable safety valves (pilot type). - Modular cast-iron body for pressure up to 400 bar. - Either Chassis or tank mounting options. - Mechanical Direct End-of-stroke with anti-shock spring. - Ready for pressure signal switch mounting. - Cataphoresis coated body and nickel spool. - Guaranteed for oil temperature range C, viscosity range cst and oil filtering 25 µm. Tipping valve type Order code IN TANK OUT Weight ISO 228 ISO 228 ISO 228 kg MODULAR 250 CE G 1 G 1 G /08/2008

15 VALVES MODULAR PILOT PNEUMATIC TIPPING VALVE Tipping valve type Order code Pressure values Flow Standard pressure setting Max. pressure setting bar bar l/min MODULAR 250 CE Tipping valve pressure drops p-q operating curve for pressure relief valves Δp(bar) 12 p (bar) IN-OUT OUT-TANK Q (l/min) Q (l/min) The graph refers to oil type ISO VG 46 at 50 Mounting plate for tank Mounting plate for chassis Functional diagram Seal kit Mounting kit Qty Description 3 Screw M10 TCE L=100 3 Washer M10 3 Spring washer M10 1 O-ring 04/08/2008

16 VALVES PNEUMATIC TIPPING VALVE TRUCK & TRAILER - Built-in check valve and safety valve (DIRECT type). - Modular cast-iron body for pressure up to 400 bar. - Guaranteed for oil temperature range C, viscosity range cst and oil filtering 25 µm. - Cataphoresis coated body and nickel spool. Functional diagram Tipping valve type Order code IN TANK OUT A/B Weight ISO 228 ISO 228 ISO 228 kg DM 250 CE G 1 G 1-1/4 G /08/2008

17 VALVES DM 250 DOUBLE SECTION PROPORTIONAL TIPPING VALVE Tipping valve type Order code Pressure values Flow Standard pressure setting Max. pressure setting bar bar l/min DM 250 CE Δp(bar) Tipping valve pressure drops 13,5 IN-OUT (B) 12 10,5 9 7,5 6 4,5 OUT-TANK (B) 3 1,5 IN-OUT(A) OUT-TANK (B) Q (l/min) p-q operating curve for pressure relief valves p (bar) Q (l/min) The graph refers to oil type ISO VG 46 a 50 04/08/2008

18 VALVES 3-WAY HIGH PRESSURE MANUAL DIVERTER VALVES Manual 3-way high pressure diverter valve to control 2 pressure lines separately. Especially designed to accommodate pressure peaks in applications like tipper/crane or hook-loader/crane. - 3/4 thread for flow up to 100 l/min. - Pressure up to 400 bar. - Open centre scheme to prevent dangerous shocks while switching. - Body comes with anti-corrosion coating and nickel spool W X Y Z A/B/P 1/2 G 3/4 G 1 G Functional diagram Tipping valve type Order code Port Pressure Flow Weight Max Peak DVT VLV 3 WAY bar bar l/min kg / / /08/2008

19 VALVES PNEUMATIC DIVERTER VALVE Pneumatic 3-way high pressure diverter valve to control 2 pressure lines separately. Especially designed for applications like Tipper/Crane or Truck/Trailer. - Flow up to 250 l/min. - Pressure up to 300 bar. - Open centre scheme to prevent dangerous shocks while switching. - Body c/w anti-corrosion coating and Nickel spool. Functional diagram N 2 holes G 3/4" N 4 holes Ø8.5mm Tipping valve type Order code Pressure Flow Weight In service Max peak pressure bar bar l/min kg SEL /08/2008

20 VALVES MECHANICAL HYDRAULIC END-OF-STROKE VALVE End of stroke valve especially designed for trailers and semi-trailers either with 1 or 2 pipe configurations. The special hydraulic scheme allows the valve to be used for either open or closed center circuits. Furthermore it prevents the cylinder from any pressure peaks. The innovative and compact design makes the fitting easier and cost effective. - Mechanical runstop valve. - Flow up to 200 l/min. - Cast iron body resistant to pressure up to 400 bar. - Body c/w anti-corrosion coating and Nickel spool. - Pressure switch option. - High-resistance anti-shock spring. Optional Pressure drops Functional diagram p (bar) 1,5 1 0, Q (l/min) Tipping valve type Order code Pressure Flow Weight Max pressure bar l/min kg RUNSTOP /08/2008

21 VALVES RUNSTOP 200 END-OF-STROKE VALVE Hose configuration (recommended) By this configuration the RUNSTOP valve interupts the oil flow to the cylinder and the delivery is diverted to the outlet through the safety valve of the main tipping valve. In this case we recommend to use tipping valves c/w piloted safety valves like our modular pilot valve series. Ready for rear gate control Inlet Outlet 2 Hose configuration By this configuration the RUNSTOP valve interupts the oil flow to the cylinder and the delivery is diverted to the oulet through the second pipe connected to the oil tank. Ready for rear gate control Outlet Inlet Tank 04/08/2008

22 ACCESSORIES Hydraulic cylinders Light industrial type BORE ROD DIA. Installation Guide A B C D E F G H I J K L M 1 ½ 7/ / / ¼ / / This rugged, quality constructed hydraulic cylinder ensures fitment into situations where a short closed length cylinder is important. The 1 1/2" bore cylinders have standard stroke lengths of 4,6,8,10 & 12 inches. The 2" bore cylinders have standard stroke lengths of 4,6,8,10,12,14,16,18 & 20 inches. Non-standard strokes can be manufactured upon request. 31/07/2008

23 ACCESSORIES Hydraulic cylinders Agricultural type BORE ROD DIA. Installation Guide A B C D E F G H I J K L M N O P Q 2 1 ¼ / ½ 1 ½ / ½ / ½ 1 ¾ / ¾ / N/A / N/A , 2 ½, 3 & 3 ½ cylinders have external gland nut. 4 & 5 cylinders have internal threaded gland. 5 cylinders with strokes over 24 have a 2 ½ diameter piston rod. All cylinders supplied with 1 diameter clevis pins and clips. Standard stroke lengths Other strokes available on request. 31/07/2008

24 ACCESSORIES V-bottom hydraulic tanks Powdercoated steel Integral mounting angles V design allows sediment to settle safely on bottom of tank A C B 100 D Model Capacity A B C D L (gal UK) mm WF104K 23 (5) WF101K 45 (10) WF102K 68 (15) WF103K 90 (20) x 1 1/4 BSPT ports in bottom of tank Filler/breather included 04/08/2010

25 ACCESSORIES TIPPER STYLE OIL TANK Part number TANK WITH PAD MOUNT FOR DIRECT TIPPING VALVE MOUNTING Capacity - 15L Not included N Code Description Q Nut M Washer M Gasket Breather cap Cable valve n/a Electric valve 12V n/a Electric valve 24V n/a Pneumatic valve n/a /08/2008

26 ACCESSORIES TIPPER STYLE OIL TANK Part number TANK WITH PAD MOUNT FOR DIRECT TIPPING VALVE MOUNTING Capacity - 30L 3 N Code Description Q Nut M Washer M Breather cap Gasket Cable valve Electric valve 12V Electric valve 24V n/a Pneumatic valve Not included 4 08/09/2010

27 ACCESSORIES SERIES OIL TANKS Steel tanks finished in grey epoxy powder. Equipped with filler/breather cap and oil level sight glass. 40 L 60 L /08/2008

28 ACCESSORIES SIDE MOUNT TANK WITH FILTER PLATE Based on the latest technology, these tanks are produced to ensure maximum reliability and longer life as well as an appearance that can be perfectly integrated into any application. They are supplied complete with support brackets, straps and rubbers, filler cap and breather with replaceable air filter, oil level gauge and flange for filter options. A wide range of accessories are available to complement the high-quality powder coated finish. Tank capacity Useful Litres Order code Steel /12/2009

29 ACCESSORIES HOW TO ORDER SIDE MOUNT TANKS Filter and mounting flange for tipping valve. Modular 150AL - Modular 250 See tipping valves catalogue Mounting flange for tipping valves (see table 5) Wheel base Submerged filter (see table 3) 30 µm µm Wheel base Filter without mounting flange for tipping valves. 90 µm 70 L L L µm 100 L L Flangible filter (see table 1) Wheel base µm 48 L L L µm 40 L L µm 42 L L /12/2009

30 ACCESSORIES SIDE MOUNT TANKS WITH FILTER PLATE Based on the latest technology, these tanks are produced to ensure maximum reliability and longer life as well as an appearance that can be perfectly integrated into any application. They are supplied complete with support brackets, straps and rubbers, filler cap and breather with replaceable air filter, oil level gauge and flange for filter options. A wide range of accessories are available to complement the high-quality powder coated finish. Tank capacity Order code Dimensions Useful Litre Steel A B mm /04/2009

31 ACCESSORIES HOW TO ORDER SIDE MOUNT TANKS Filter and mounting flange for tipping valve FM/FP80 - Modular 150AL Modular 150AL - Modular L 200 L See tipping valves catalogue Mounting flange for tipping valves 135 L 200 L pcd 115 pcd Submerged filter 135 L 200 L 30 µm 60 µm pcd µm pcd µm Filter without mounting flange for tipping valves Flangible filter pcd 135 L 115 pcd 200 L µm 70 L L L µm 100 L L L µm 72 L L µm 40 L L µm 42 L L µm 190 L µm 180 L µm 130 L µm 115 L µm 120 L /04/2009

32 POWERPACKS M301 Single acting manual Description: Pump/Motor/Reservoir Unit Manually Operated 2-Way/2-Position Normally Closed Valve With Motor Start Switch Check Valve Externally Adjustable Relief Valve 1/4 NPT Port Horizontal Mounting Standard M HYDRAULIC SCHEMATIC 1/4 NPT Outlet 19mm C 153mm 19mm A SIDE VIEW 35mm B Mounting Holes 3/8 UNC 83mm 64mm D END VIEW Relief Valve ORDERING CODE: M V 12V or 24V DC TANK VOLUME TYPE A litres material / shape B C D mm Poly Steel Poly Steel Steel /08/2008

33 POWERPACKS M310 Double acting manual Description: Pump/Motor/Reservoir/Valve Check Valve 4-Way Manually Operated Valve With Cam Actuated Motor Start Switch Externally Adjustable Relief Valve 1/4 NPT Ports Horizontal Mounting Standard A B M HYDRAULIC SCHEMATIC 1/4" NPT Outlets 325mm Relief Valve C 153mm 19mm 35mm B 83mm SIDE VIEW ORDERING CODE: M V A 12V or 24V DC Mounting Holes 3/8 UNC D END VIEW TANK VOLUME TYPE A litres material / shape B C D mm Poly Steel Poly Steel Steel /08/2008

34 POWERPACKS M319 Single acting solenoid Description: Pump/Motor/Reservoir/Valve Check Valve 2-Way/2-Position Normally Closed Solenoid Operated Lowering Valve Externally Adjustable Relief Valve 3/8 BSP Outlet Horizontal Mounting Standard Option: Push-button pendant control c/w 2 metres cable 62mm Model: mm 110mm M 35mm 46mm 55mm HYDRAULIC SCHEMATIC 3/8 BSP Outlet 19mm 181mm Relief Valve C 153mm 19mm SIDE VIEW ORDERING CODE: M V A 35mm B 12V or 24V DC Mounting Holes 3/8 UNC 83mm D END VIEW TANK VOLUME TYPE A litres material / shape B C D mm Poly Steel Poly Steel Steel /08/2008

35 POWERPACKS M3551 Double acting solenoid Description: Pump/Motor/Reservoir/Valve Check Valve Externally Adjustable Relief Valve 1 x 4-Way/2-Position and 1 x 2-Way/2-Position Normally Closed Solenoid Cartridge Valve Located in the Base C1 Port Positively Checked Externally Adjustable Relief Valve in C2 Port 9/16 UNO Ports Horizontal Mounting Standard C2 OPTIONAL C1 Option: Push-button pendant control c/w 3 metres cable 62mm M Model: mm 110mm 35mm 46mm 55mm HYDRAULIC SCHEMATIC C2 Outlet C1 Outlet 48mm 187mm Relief Valve C 153mm 19mm A SIDE VIEW 35mm B Mounting Holes 3/8 UNC 83mm D END VIEW ORDERING CODE: M V 12V or 24V DC TANK VOLUME TYPE A litres material / shape B C D mm Poly Steel Poly Steel Steel /08/2008

36 POWERPACKS M3515 Double acting solenoid (open centre) Description: Pump/Motor/Reservoir/Valve Check Valve in "P" Port Externally Adjustable Relief Valve D03 Solenoid Valve 9/16 UNO Outlets Horizontal Mounting Standard Option: Push-button pendant control c/w 3 metres cable Model: mm 110mm 62mm M 35mm 46mm 55mm HYDRAULIC SCHEMATIC 9/16 UNO Outlet 189mm 153mm 19mm A 35mm B 83mm 41mm SIDE VIEW ORDERING CODE: M V Mounting Holes 3/8 UNC 12V or 24V DC 245mm END VIEW TANK VOLUME TYPE A litres material / shape B mm Poly Steel Poly Steel Steel /08/2008

37 POWERPACKS M3504 Motor pump tank unit Description: Add Standard or Custom Manifolds to a Basic Power Unit with "P" and "T" Ports. Modular Manifolds Mount to Standard Pad. Allow for a Building Block Approach to Power Unit Flexibility and Circuit Design. For Use With All Monarch Pumps, Motors, and Reservoirs. Note - A spacer may be required with certain reservoirs, on others the valve package may cover reservoir fill and return ports - consult factory. Check Valve Installs In Outlet Port. (Optional) M "P" "T" HYDRAULIC SCHEMATIC Return Outlet 102mm Adjustable Relief Valve C 153mm 19mm 35mm A B Mounting Holes 3/8 UNC 83mm D SIDE VIEW END VIEW ORDERING CODE: M V 12V or 24V DC TANK VOLUME TYPE A litres material / shape B C D mm Poly Steel Poly Steel Steel /08/2008

38 POWERPACKS M326 Motor pump unit Description: Pump Motor Unit Check Valve Externally Adjustable Relief Valve 3/8 NPT Suction 3/8 NPT Outlet 1/8 NPT Relief Valve Return Port M HYDRAULIC SCHEMATIC 3/8 NPT 1/8" NPT Relief Valve Return 67mm 200mm 84mm Relief Valve 3/8" NPT Suction 19mm 153mm 54mm 331mm SIDE VIEW 48mm 57mm Mounting Holes 3/8 UNC 83mm 115mm END VIEW ORDERING CODE: M326.12V 12V or 24V DC 04/08/2008

39 POWER TAKE-OFFS PTOs FOR ANY APPLICATION Cable shift Air shift Vacuum shift Electric shift Side mount Rear of countershaft Heavy-duty models Various output configurations available GTS can supply power take-offs for the following transmissions: Aisin Allison Daihatsu Eaton Ford Fuller Hino Isuzu Iveco Jatco Mack Mazda Mercedes Mitsubishi New Process Nissan Renault Roadranger Rockwell Scania Spicer Toyota Volvo ZF 31/03/2008

40 GEAR PUMPS NPLA DIN 3-BOLT Fluid Kinematic viscosity suggested Mineral or synthetic compatible with the following seals: NBR, FKM, FPM, Nylon Average ambient temp. ( C) < > 35 VG (cst = mm 2 /s) Optimale kinematic viscosity Max kinematic viscosity suggested at the start-up VG= 10 cst 100 cst VG= 750 cst Viscosity index suggested VI > 100 Oil filtering Inlet pressure Pump rotation > 200 bar: 10 µm < 200 bar: 25 µm -0,3 2 bar Unidirectional Pump type Rotation IN OUT A B Right Left ISO 228 ISO 228 mm mm NPLA NPLA ,5 102 NPLA G 3/4 G 1/2 NPLA NPLA NPLA /08/2009

41 GEAR PUMPS NPLA GEAR PUMPS TECHNICAL FEATURES Pump type Displacement Pressure P1 P2 P3 Max. continuous speed Max. intermittent speed Min. speed cm 3 /rev bar bar bar rpm rpm rpm NPLA-10 10,062 NPLA-16 16,035 NPLA-20 20, NPLA-25 25,154 NPLA-32 32, NPLA-40 39, P1= Max. continuous pressure (100%) P2= Max. Intermittent pressure (20 sec.max.) P3= Max. peak pressure (6 sec.max) SUCTION/DELIVERY IDENTIFICATION: Anti-clockwise rotation, left pump Clockwise rotation, right pump 07/08/2009

42 GEAR PUMPS NPLH DIN 3-BOLT Fluid Kinematic viscosity suggested Mineral or synthetic compatible with the following seals: NBR, FKM, FPM, Nylon Average ambient temp. ( C) < > 35 VG (cst = mm 2 /s) Optimale kinematic viscosity Max kinematic viscosity suggested at the start-up VG= 10 cst 100 cst VG= 750 cst Viscosity index suggested VI > 100 Oil filtering > 200 bar: 10 µm < 200 bar: 25 µm Inlet pressure -0,3 2 bar Pump rotation Bidirectional Pump type Order code IN OUT A B Weight ISO 228 ISO 228 mm mm kg NPLH ,7 NPLH G 1/2 G 1/2 NPLH , ,3 NPLH ,7 NPLH ,9 NPLH G 3/4 G 3/ ,3 NPLH /08/2008

43 GEAR PUMPS NPLH 13 DIN REVERSIBLE GEAR PUMPS TECHNICAL FEATURES Pump type Displacement Pressure Max. continuous speed P1 P2 P3 Max. intermittent speed Min. speed cm 3 /rev bar bar bar rpm rpm rpm NPLH-6 NPLH-10 6,288 10, NPLH NPLH NPLH NPLH NPLH-40 39, P1= Max. continuous pressure (100%) P2= Max. intermittent pressure (20 sec.max.) P3= Max. peak pressure (6 sec.max) SUCTION/DELIVERY IDENTIFICATION: Anti-clockwise rotation, left pump Clockwise rotation, right pump 04/08/2008

44 GEAR PUMPS NPH UNI 3-BOLT Fluid Kinematic viscosity suggested Mineral or synthetic compatible with the following seals: NBR, FKM, FPM, Nylon Average ambient temp. ( C) < > 35 VG (cst = mm 2 /s) Optimal kinematic viscosity Max kinematic viscosity suggested at the start-up VG= 10 cst 100 cst VG= 750 cst Viscosity index suggested VI > 100 Oil filtering > 200 bar: 10 µm < 200 bar: 25 µm Inlet pressure Pump rotation -0,3 2 bar Unidirectional (Right or Left) Pump type Rotation IN OUT 1 Right Left OUT 2 A B Weight ISO 228 ISO 228 ISO 228 mm mm kg NPH G 1/2 NPH G 1/ NPH NPH G 3/ NPH NPH G 3/4 NPH G NPH NPH NPH G1 1/ G 1 G 3/4 NPH /08/2008

45 GEAR PUMPS NPH UNI GEAR PUMPS TECHNICAL FEATURES Pump type Displacement Pressure Max. continuous speed P1 P2 P3 Max. intermittent speed Min. speed cm 3 /rev bar bar bar rpm rpm rpm NPH-17 NPH NPH NPH NPH NPH NPH NPH NPH NPH NPH P1= Max. continuous pressure (100%) P2= Max. Intermittent pressure (20 sec.max.) P3= Max. peak pressure (6 sec.max) DIRECTION OF ROTATION: Anti-clockwise rotation, left pump Clockwise rotation, right pump 04/08/2008

46 GEAR PUMPS NPH ISO 4-BOLT Fluid Kinematic viscosity suggested Mineral or synthetic compatible with the following seals: NBR, FKM, FPM, Nylon Average ambient temp. ( C) < > 35 VG (cst = mm 2 /s) Optimale kinematic viscosity Max kinematic viscosity suggested at the start-up VG= 10 cst 100 cst VG= 750 cst Viscosity index suggested VI > 100 Oil filtering Inlet pressure Pump rotation > 200 bar: 10 µm < 200 bar: 25 µm -0,3 2 bar Unidirectional (Right or Left) Pump type Rotation IN OUT 1 Right Left OUT 2 A B Weight ISO 228 ISO 228 ISO 228 mm mm kg NPH G 1/2 NPH G 1/ NPH NPH G 3/ NPH NPH G 3/4 NPH G NPH NPH NPH G1 1/ G 1 G 3/4 NPH /08/2008

47 GEAR PUMPS NPH ISO GEAR PUMPS TECHNICAL FEATURES Pump type Displacement Pressure Max. continuous speed P1 P2 P3 Max. intermittent speed Min. speed cm 3 /rev bar bar bar rpm rpm rpm NPH-17 NPH NPH NPH NPH NPH NPH NPH NPH NPH NPH P1= Max. continuous pressure (100%) P2= Max. intermittent pressure (20 sec.max.) P3= Max. peak pressure (6 sec.max) DIRECTION OF ROTATION: Anti-clockwise rotation, left pump Clockwise rotation, right pump THE PUMP IS COMPLETE WITH DOUBLE OIL-SEAL AND TAPERED ROLLER BEARING ON THE OUTPUT SHAFT 04/08/2008

48 GEAR PUMPS NPGH UNI 3-BOLT Fluid Kinematic viscosity suggested Mineral or synthetic compatible with the following seals: NBR, FKM, FPM, Nylon Average ambient temp. ( C) < > 35 VG (cst = mm 2 /s) Optimale kinematic viscosity Max kinematic viscosity suggested at the start-up VG= 10 cst 100 cst VG= 750 cst Viscosity index suggested VI > 100 Oil filtering > 200 bar: 10 µm < 200 bar: 25 µm Inlet pressure Pump rotation -0,3 2 bar Unidirectional (Right or left) Pump type Rotation IN 1 IN 2 Right Left OUT 1 OUT 2 A B Weight ISO 228 ISO 228 mm mm kg NPGH G 1 G 3/4 NPGH NPGH NPGH G 1 1/ NPGH G NPGH G 1 1/2 NPGH /08/2008

49 GEAR PUMPS NPGH UNI GEAR PUMPS TECHNICAL FEATURES Pump type Displacement Pressure Max. continuous speed P1 P2 P3 Max. intermittent speed Min. speed cm 3 /rev bar bar bar rpm rpm rpm NPGH NPGH NPGH NPGH NPGH NPGH NPGH P1= Max. continuous pressure (100%) P2= Max. intermittent pressure (20 sec.max.) P3= Max. peak pressure (6 sec.max) TECHNICAL FEATURES Anti-clockwise rotation, left pump Clockwise rotation, right pump 04/08/2008

50 GEAR PUMPS NPGH ISO 4-BOLT Fluid Kinematic viscosity suggested Mineral or synthetic compatible with the following seals: NBR, FKM, FPM, Nylon Average ambient temp. ( C) < > 35 VG (cst = mm 2 /s) Optimale kinematic viscosity Max kinematic viscosity suggested at the start-up VG= 10 cst 100 cst VG= 750 cst Viscosity index suggested VI > 100 Oil filtering > 200 bar: 10 µm < 200 bar: 25 µm Inlet pressure Pump rotation -0,3 2 bar Unidirectional (Right or left) Pump type Rotation IN 1 IN 2 Right Left OUT 1 OUT 2 A B Weight ISO 228 ISO 228 mm mm Kg NPGH G 1 G 3/4 NPGH NPGH NPGH G 1 1/ NPGH G NPGH G 1 1/2 NPGH /08/2008

51 GEAR PUMPS NPGH ISO GEAR PUMPS TECHNICAL FEATURES Pump type Displacement Pressure Max. continuous speed P1 P2 P3 Max. intermittent speed Min. speed cm 3 /rev bar bar bar rpm rpm rpm NPGH NPGH NPGH NPGH NPGH NPGH NPGH P1= Max. continuous pressure (100%) P2= Max. intermittent pressure (20 sec.max.) P3= Max. peak pressure (6 sec.max) TECHNICAL FEATURES Anti-clockwise rotation, left pump Clockwise rotation, right pump THE PUMP IS COMPLETE WITH DOUBLE OIL-SEAL AND TAPERED ROLLER BEARING ON THE OUTPUT SHAFT 04/08/2008

52 PISTON PUMPS DARK UNI 3-BOLT Fluid Kinematic viscosity suggested Mineral or synthetic compatible with the following seals: NBR, FKM, FPM, Nylon Average ambient temp. ( C) < > 35 VG (cst = mm 2 /s) Optimale kinematic viscosity Max kinematic viscosity suggested at the start-up VG= 10 cst 100 cst VG= 750 cst Viscosity index suggested VI > 100 Oil filtering Inlet pressure Pump rotation > 200 bar: 10 μm < 200 bar: 25 μm 0,85 2 bar absolute Bidirectional Verify that pump is, at least, 100 mm under the minimum level of the tank. Before starting the pump bleed the air. t Pump type Code n c e m e Pressure Max speed Weight p a l s D i Max Peak cm 3 /rev bar bar rpm kg DARK ,25 DARK DARK ,75 DARK , ,5 DARK ,25 DARK ,97 DARK DARK , ,3 04/08/2008

53 PISTON PUMPS DARK ISO 4-BOLT Fluid Kinematic viscosity suggested Mineral or synthetic compatible with the following seals: NBR, FKM, FPM, Nylon Average ambient temp. ( C) < > 35 VG (cst = mm 2 /s) Optimale kinematic viscosity Max kinematic viscosity suggested at the start-up VG= 10 cst 100 cst VG= 750 cst Viscosity index suggested VI > 100 Oil filtering Inlet pressure Pump rotation > 200 bar: 10 μm < 200 bar: 25 μm 0,85 2 bar absolute Bidirectional Verify that pump is, at least, 100 mm under the minimum level of the tank. Before starting the pump bleed the air. t Pump type Code n c e m e Pressure Max speed Weight p a l s D i Max Peak cm 3 /rev bar bar rpm kg DARK ,25 DARK DARK ,75 DARK , ,1 DARK ,25 DARK ,97 DARK DARK , ,9 04/08/2008

54 PISTON PUMPS HDS ISO 4-BOLT Fluid Mineral or synthetic compatible with the following seals: HNBR Allowed temperature C Kinematic viscosity suggested Average ambient temp. ( C) < > 35 VG (cst = mm 2 /s) Optimale kinematic viscosity Max kinematic viscosity suggested at the start-up VG= 10 cst 100 cst VG= 750 cst Viscosity index suggested VI > 100 Oil filtering Inlet pressure Pump rotation > 200 bar: 10 µm < 200 bar: 25 µm 0,85 2 bar absolute Unidirectional (Right or Left) Verify that pump is, at least, 100 mm under the minimum level of the tank. Before starting the pump bleed the air. Dimensions in mm Pump type HDS-47 Rotation IN OUT Right Left ISO 228 ISO G 1 1/4 G 3/4 HDS-55 HDS G 1 1/2 G 3/4 G 1 1/2 G 3/4 04/08/2008

55 PISTON PUMPS BENT AXIS PISTON PUMPS TECHNICAL FEATURES / / Pump type Displacement Pressure Max. continuous speed Max. intermittent speed Min. speed Weight P1 P2 P3 cm 3 /rev bar bar bar rpm rpm rpm kg HDS-47 47,13 HDS-55 56,7 HDS-64 63,56 P1= Max. continuous pressure (100%) P2= Max. Intermittent pressure (20 sec.max.) P3= Max. peak pressure (6 sec.max) ,6 FLOW DRIVE TORQUE Q (l/min) MDS 80 HDS 64 HDS 55 HDS 47 Nm MDS 80 HDS 64 HDS 55 HDS rpm bar kw POWER INPUT 400 bar 350 bar 300 bar 250 bar 200 bar 150 bar 100 bar Q (l/min) HOW TO CHOOSE THE SUCTION PIPE SIZE Flow Min pipe diam. Flow speed l/min mm inch (m/s) , ,62 1 1/ , ,74 1 1/ , /16 0, ,84 1 3/ , , , , ,77 2 3/ , , , /2 0, ,96 To ensure the proper suction pipe size the flow speed should not exceed 1mt/sec. 04/08/2008

56 PISTON PUMPS HDS ISO 4-BOLT Fluid Mineral or synthetic compatible with the following seals: HNBR Allowed temperature C Kinematic viscosity suggested Average ambient temp. ( C) < > 35 VG (cst = mm 2 /s) Optimale kinematic viscosity Max kinematic viscosity suggested at the start-up VG= 10 cst 100 cst VG= 750 cst Viscosity index suggested VI > 100 Oil filtering Inlet pressure Pump rotation > 200 bar: 10 µm < 200 bar: 25 µm 0,85 2 bar absolute Unidirectional (Right or Left) Verify that pump is, at least, 100 mm under the minimum level of the tank. Before starting the pump bleed the air. Dimensions in mm Rotation IN OUT Pump type Right Left ISO 228 ISO 228 HDS G 1 1/4 G 1 HDS G 1 1/2 G 1 04/08/2008

57 PISTON PUMPS BENT AXIS PISTON PUMPS TECHNICAL FEATURES / / Pump type Displacement Pressure Max. continuous speed HDS-84 84,33 HDS Max. intermittent speed Min. speed Weight P1 P2 P3 cm 3 /rev bar bar bar rpm rpm rpm kg ,8 P1= Max. continuous pressure (100%) P2= Max. Intermittent pressure (20 sec.max.) P3= Max. peak pressure (6 sec.max) FLOW DRIVE TORQUE Q (l/min) MDS 130 HDS 108 HDS 84 Nm MDS 130 HDS 108 HDS rpm bar kw POWER INPUT 400 bar 350 bar 300 bar 250 bar 200 bar 150 bar 100 bar Q (l/min) HOW TO CHOOSE THE SUCTION PIPE SIZE Flow Min pipe diam. Flow speed l/min mm inch (m/s) , ,62 1 1/ , ,74 1 1/ , /16 0, ,84 1 3/ , , , , ,77 2 3/ , , , /2 0, ,96 To ensure the proper suction pipe size the flow speed should not exceed 1mt/sec. 04/08/2008

58 HOISTS L02-L04-L06 SERIES Underbody m ax = 30 ØD E M10x1 L ±5 Z B A ±5 C ØH 40 I 40 G 1 /2 ØF Y X U V S W PIN S T U V W X Y Z T ØF mm MODEL STAGES STROKE PIVOTS 48 CAPACITY VOLUME WEIGHT L A B C D E F H I mm mm tonne litres kg mm L L LB LC LB L L06.5Z L L L L L All specifi cations subject to change without notice. Gough Transport Solutions accepts no responsibility for any losses incurred from any such changes, including those occuring as a result of fabrication conducted using dimensions shown. A hoist kit will not meet Australian Standard AS1418.8, nor Occupational Health and Safety rules without a Cylinder Blocking System or similar safety device. Maximum pressure 200 bar (2900 psi). Rated pressure 140 bar (2030 psi). Weights shown include brackets. 05/08/2008

59 HOISTS L08 SERIES Underbody m ax = 30 ØD E M10x1 L ±5 B A ±5 C ØH 40 I 40 (L /4 ) G 1 /2 ØF Z Y U V S W X T PIN S T U V W X Y Z ØF mm MODEL STAGES STROKE PIVOTS 48 CAPACITY VOLUME WEIGHT L A B C D E F H I mm mm tonne litres kg mm LB L LB L L L L tba All specifi cations subject to change without notice. Gough Transport Solutions accepts no responsibility for any losses incurred from any such changes, including those occuring as a result of fabrication conducted using dimensions shown. A hoist kit will not meet Australian Standard AS1418.8, nor Occupational Health and Safety rules without a Cylinder Blocking System or similar safety device. Maximum pressure 200 bar (2900 psi). Rated pressure 140 bar (2030 psi). Weights shown include brackets. 05/08/2008

60 HOISTS S03-L03-L02 SERIES Underbody m ax = 30 ØD E PIN S T U V W X Y Z ØF mm L ±5 B A ±5 C ØH I ±2 G Ø50 1/2 - L03B.7 & L02B.8 3/4 - SM03.6 & L S M10x1 X Y Z U V S ØF T W MODEL STAGES STROKE PIVOTS 48 CAPACITY VOLUME WEIGHT L A B C D E F H I mm mm tonne litres kg mm SM L03B L S L02B All specifi cations subject to change without notice. Gough Transport Solutions accepts no responsibility for any losses incurred from any such changes, including those occuring as a result of fabrication conducted using dimensions shown. A hoist kit will not meet Australian Standard AS1418.8, nor Occupational Health and Safety rules without a Cylinder Blocking System or similar safety device. Maximum pressure 200 bar (2900 psi). Rated pressure 140 bar (2030 psi). Weights shown include brackets. 05/08/2008

61 HOISTS L02-L06-L08 SO SERIES Underbody ØD ØF E PIN S T U V W X Y Z ØF mm L ±5 A ±5 C ØH M10x1 B X Y Z G 1 /2 U V S T W I ±2 MODEL STAGES STROKE CAPACITY VOLUME WEIGHT L A B C D E F H I mm tonne litres kg mm L SO L SO L SO L SO L SO L06.4ZSO L SO L SO L SO L SO All specifi cations subject to change without notice. Gough Transport Solutions accepts no responsibility for any losses incurred from any such changes, including those occuring as a result of fabrication conducted using dimensions shown. A hoist kit will not meet Australian Standard AS1418.8, nor Occupational Health and Safety rules without a Cylinder Blocking System or similar safety device. Maximum pressure 200 bar (2900 psi). Rated pressure 140 bar (2030 psi). Weights shown include brackets. 05/08/2008

62 HOISTS L02 SERIES Trailer underbody 1/2 BSP A MODEL STAGES STROKE CAPACITY VOLUME WEIGHT A mm tonne litres kg mm L OO L OO Suggested layout only L OO L OO B C D E mm F J K L All specifi cations subject to change without notice. Gough Transport Solutions accepts no responsibility for any losses incurred from any such changes, including those occuring as a result of fabrication conducted using dimensions shown. A hoist kit will not meet Australian Standard AS1418.8, nor Occupational Health and Safety rules without a Cylinder Blocking System or similar safety device. Maximum pressure 240 bar (3500 psi) Rated pressure 175 bar (2500 psi) 13/08/2010

63 HOISTS FLC75-90 SERIES Front mount 50 Heavy-duty application FLC75 = Ø133 FLC90 = Ø160 Superior stage overlap Chromed top stage L ±5 A 40 FLC75 = 184 ±2 40 FLC90 = 208 ± B ± /2 BSPP Ø FLC75 = 125 FLC90 = 150 FLC75 = 175 FLC90 = 200 FLC75 = 225 FLC90 = 250 MODEL STAGES STROKE PIVOTS CAPACITY VOLUME WEIGHT A B L mm 48 mm tonne litres kg mm FLC FLC FLC FLC All specifi cations subject to change without notice. Gough Transport Solutions accepts no responsibility for any losses incurred from any such changes, including those occuring as a result of fabrication conducted using dimensions shown. A hoist kit will not meet Australian Standard AS1418.8, nor Occupational Health and Safety rules without a Cylinder Blocking System or similar safety device. Maximum pressure 220 bar (3190 psi) Rated pressure 140 bar (2030 psi) Weights shown include brackets 05/08/2008

64 HOISTS FLC105 SERIES Front mount 50 Heavy-duty application Superior stage overlap Ø178 Chromed top stage A ± B ± L ±5 3/4 BSPP Ø MODEL STAGES STROKE PIVOTS CAPACITY VOLUME WEIGHT A B L mm 48 mm tonne litres kg mm FLC FLC FLC FLC All specifi cations subject to change without notice. Gough Transport Solutions accepts no responsibility for any losses incurred from any such changes, including those occuring as a result of fabrication conducted using dimensions shown. A hoist kit will not meet Australian Standard AS1418.8, nor Occupational Health and Safety rules without a Cylinder Blocking System or similar safety device. Maximum pressure 200 bar (2900 psi) Rated pressure 140 bar (2030 psi) Weights shown include brackets 27/09/2010

65 HOISTS PFC SERIES Front mount PFC116 = Ø185 PFC135 = Ø200 Heavy-duty application Superior stage overlap Chromed top stage A 46 PFC116 = 230 ±2 46 PFC135 = 245 ± B ±5 L ± BSPP Ø MODEL STAGES STROKE PIVOTS CAPACITY VOLUME WEIGHT A B L mm 48 mm tonne litres kg mm PFC PFC PFC PFC PFC PFC PFC PFC PFC All specifi cations subject to change without notice. Gough Transport Solutions accepts no responsibility for any losses incurred from any such changes, including those occuring as a result of fabrication conducted using dimensions shown. A hoist kit will not meet Australian Standard AS1418.8, nor Occupational Health and Safety rules without a Cylinder Blocking System or similar safety device. Maximum pressure 200 bar (2900 psi) Rated pressure 140 bar (2030 psi) Weights shown include brackets 05/08/2008

66 HOISTS PFC SERIES Front mount PFC154 = Ø230 PFC174 = Ø250 Heavy-duty application Superior stage overlap Chromed top stage L ±5 A 46 PFC154 = 310 ±2 46 PFC174 = 325 ±2 229 B ± BSPP Ø20 PFC154 = 35 PFC174 = MODEL STAGES STROKE PIVOTS CAPACITY VOLUME WEIGHT A B L mm 48 mm tonne litres kg mm PFC PFC PFC All specifi cations subject to change without notice. Gough Transport Solutions accepts no responsibility for any losses incurred from any such changes, including those occuring as a result of fabrication conducted using dimensions shown. A hoist kit will not meet Australian Standard AS1418.8, nor Occupational Health and Safety rules without a Cylinder Blocking System or similar safety device. Maximum pressure 200 bar (2900 psi) Rated pressure 140 bar (2030 psi) Weights shown include brackets 22/12/2008

67 HOISTS M03 SERIES Well mount Low profile construction Ideal for tarping applications Light weight Chromed top stage Ø177 Ø L ± 5 Ø50 1 BSPP O/A ± 5 Bolt pattern 165 x 275 Ø ±2 320 ±2 MODEL STAGES STROKE PIVOTS CAPACITY VOLUME WEIGHT L O/A mm 48 mm tonne litres kg mm M SS M SS All specifi cations subject to change without notice. Gough Transport Solutions accepts no responsibility for any losses incurred from any such changes, including those occuring as a result of fabrication conducted using dimensions shown. A hoist kit will not meet Australian Standard AS1418.8, nor Occupational Health and Safety rules without a Cylinder Blocking System or similar safety device. Maximum pressure 185 bar (2700 psi) Rated pressure 140 bar (2030 psi) Weights shown include brackets 05/08/2008

68 HOISTS PF135 LP SERIES Well mount Ø Ø157 O/A ±5 A ±5 1 BSPP Ø57 E Ø Heavy-duty application Low profile construction Chromed top stage MODEL STAGES STROKE PIVOTS CAPACITY VOLUME WEIGHT A E O/A mm 48 mm tonne litres kg mm PF PF PF PF PF MT PF HT tba tba tba PF HT PF HT All specifi cations subject to change without notice. Gough Transport Solutions accepts no responsibility for any losses incurred from any such changes, including those occuring as a result of fabrication conducted using dimensions shown. A hoist kit will not meet Australian Standard AS1418.8, nor Occupational Health and Safety rules without a Cylinder Blocking System or similar safety device. Maximum pressure 200 bar (2900 psi) Rated pressure 140 bar (2030 psi) Weights shown include brackets 02/03/2009

69 HOISTS PF135 SERIES Well mount Ø Ø159 A ±5 1 BSPP E Ø Ø57 76 Heavy-duty application O/A ±5 Superior stage overlap Chromed top stage MODEL STAGES STROKE PIVOTS CAPACITY VOLUME WEIGHT A E O/A mm 48 mm tonne litres kg mm PF PF PF PF HT All specifi cations subject to change without notice. Gough Transport Solutions accepts no responsibility for any losses incurred from any such changes, including those occuring as a result of fabrication conducted using dimensions shown. A hoist kit will not meet Australian Standard AS1418.8, nor Occupational Health and Safety rules without a Cylinder Blocking System or similar safety device. Maximum pressure 200 bar (2900 psi) Rated pressure 140 bar (2030 psi) Weights shown include brackets 05/08/2008

70 HOISTS PF154 LP SERIES Well mount Ø Ø177 A ±5 1 BSPP E Ø Ø Heavy-duty application Low profile construction O/A ±5 Chromed top stage MODEL STAGES STROKE PIVOTS CAPACITY VOLUME WEIGHT A E O/A mm 48 mm tonne litres kg mm PF PF PF PF All specifi cations subject to change without notice. Gough Transport Solutions accepts no responsibility for any losses incurred from any such changes, including those occuring as a result of fabrication conducted using dimensions shown. A hoist kit will not meet Australian Standard AS1418.8, nor Occupational Health and Safety rules without a Cylinder Blocking System or similar safety device. Maximum pressure 200 bar (2900 psi) Rated pressure 140 bar (2030 psi) Weights shown include brackets 05/08/2008

71 HOISTS PF174 SERIES Well mount Ø Ø203 A ±5 1 BSPP E Ø Ø Heavy-duty application Superior stage overlap O/A ±5 Chromed top stage MODEL STAGES STROKE PIVOTS CAPACITY VOLUME WEIGHT A E O/A mm 48 mm tonne litres kg mm PF PF PF PF PF PF PF All specifi cations subject to change without notice. Gough Transport Solutions accepts no responsibility for any losses incurred from any such changes, including those occuring as a result of fabrication conducted using dimensions shown. A hoist kit will not meet Australian Standard AS1418.8, nor Occupational Health and Safety rules without a Cylinder Blocking System or similar safety device. Maximum pressure 200 bar (2900 psi) Rated pressure 140 bar (2030 psi) Weights shown include brackets 22/12/2008

72 HOISTS PF196 SERIES Well mount Ø Ø229 A ±5 1 BSPP * PFL models side ported Ø E Ø Heavy-duty application O/A ±5 Superior stage overlap Chromed top stage MODEL STAGES STROKE PIVOTS CAPACITY VOLUME WEIGHT A E O/A mm 48 mm tonne litres kg mm PF PF MT PF PF PF MT PF PF PF PFL * PF PF PF All specifi cations subject to change without notice. Gough Transport Solutions accepts no responsibility for any losses incurred from any such changes, including those occuring as a result of fabrication conducted using dimensions shown. A hoist kit will not meet Australian Standard AS1418.8, nor Occupational Health and Safety rules without a Cylinder Blocking System or similar safety device. Maximum pressure 185 bar (2670 psi) Rated pressure 140 bar (2030 psi) Weights shown include brackets 04/09/2008

73 CYLINDER BLOCKING SYSTEM CBS Safety valve The revolutionary and patented Cylinder Blocking System (CBS) is a dedicated safety device, designed and manufactured by a hoist manufacturer, to operate in conjunction with tipping hoists. It offers unparalleled protection for personnel from the dangers of falling tipper bodies. Hose failures are a reality, capable of causing serious injury or even death. In the event of a sudden drop in system pressure, CBS will prevent tipping hoist closure, protecting vehicles and operator alike from the dangers of a violently dropping body. Australian Standard AS requires that a tip truck be fi tted with a safety device to protect against the effects of failure of a hose in any support circuit on a hoisting system. CBS satisfi es workplace safety requirements simply, reliability and effectively. 04/08/2010

74 CYLINDER BLOCKING SYSTEM CBS OPERATION The CBS system is compact, quickly and easily installed, and can be fi tted directly onto the hoist port with the body in position. Its automatic function is indiscernible to the operator and is fail safe. The valve does not rely on sensing a hose failure, but rather must be operational in order for the hoist to lower. Typical layout shown for tipper system with air operated control valve. Solutions and instructions are available for all control valve types and applications. Part No Description Port size 8E12*VEC CBS VALVE FOR SMALL TIPPERS ELECTRICALLY OPERATED 1/2 BSPP 8E12MC*V CBS VALVE FOR SMALL TIPPERS PNEUMATICALLY OPERATED 1/2 BSPP 8E1EC*V CBS VALVE FOR LARGE TIPPERS ELECTRICALLY OPERATED 1 BSPP 8E1MC*V CBS VALVE FOR LARGE TIPPERS PNEUMATICALLY OPERATED 1 BSPP 8E1ECS*V CBS VALVE FOR SEMI TIPPERS (not shown) 1 BSPP * 12 = 12V DC 24 = 24V DC 04/08/2010

75 SAFETIP Tipper Rollover Warning System Don t let this happen to you!

76 SAFETIP How SAFETIP works SAFETIP continuously monitors a tipper s horizontal condition and alerts the operator when the lateral angle exceeds a programmed safe tipping range. If warnings are ignored, SAFETIP prevents the trailer from tipping further until it is again within the safe tipping range. SAFETIP is: TIPPING ENABLED TIPPING DISENABLED A fraction of the cost of damage caused by a rollover and could attract a discount on insurance premiums Quick and easy to install either at time of manufacture or to an existing tipper Effective in all tipper applications ie. rigid, dog trailer and semi tipper - both chassis type and tip-over-axle Fully programable so that warning angles can be set to suit specific operating conditions Status display TYPICAL INSTALLATION Control module Sensor unit Trailer socket/plug Power supply PTO engaged signal Trailer applications only Air control Solenoid valve Raise line Lower line Tipper valve