Control Valve Product Guide

Transcription

1 Control Valve Guide

2 Flowserve Flow Control Flowserve Pumps Flowserve Flow Solutions Flowserve - Corporate Overview World's Premier Provider of Industrial Flow Management Services Flowserve is the world's premier provider of industrial flow management services. The Company produces engineered pumps, precision mechanical seals, automated and manual quarter-turn valves, control valves and actuators, and provides a range of related flow management services, primarily for the process industries. With 2002 sales of almost $2.3 billion, Flowserve has about 14,000 employees and operates in 56 countries. Headquarters: 5215 North O Connor Blvd. Suite 2300, Irving, Texas Telephone: +1 (972) Telefax: +1 (972) Flowserve's s and Services Flowserve Corporation is the world's premier single-source provider of flow management products and related repair and replacement services. Flowserve is composed of three divisions: Flow Control is a leading global manufacturer of flow control products including control valves, quarter-turn valves, actuators, and complete valve automation systems. Flow Solutions is a world leading designer and manufacturer of mechanical seals and other engineered fluid sealing systems. Flowserve Pumps is one of the world's largest suppliers of industrial, engineered, and special purpose pump and systems. Flowserve's products can be found in various process industries including: petroleum refining, oil and gas production, pipeline, chemical, power generation, pulp and paper, mineral and ore processing, water resources, pharmaceuticals and general industrial applications. Flowserve Flow Control Flowserve Flow Control is the foremost specialist valve and controls manufacturing organisation in the world. Flowserve's broad offering of flow control products includes many of the most widely known and trusted brand names in the marketplace. Strong brand recognition results primarily from the extraordinary success of Flowserve valve and automation products with thousands of applications in all major industries. Flowserve supplies contractors, OEMs, distributors and end users with a product range of unparalleled breadth to meet modern industry's flow control needs in various markets. Quality, safety, availability and in-depth technical support are combined in a world class product offering. Engineered and manufactured through Flowserve Flow Control, our range of complementary products is designed to provide a flexible approach to solving your operational requirements. Solutions for today should also spell secure investments for times to come. Each user-specific development is based on a vision of the future. Flowserve Flow Control has the manufacturing capability to handle any flow control requirement anywhere in the world - from custom-engineered products to large projects. Major manufacturing operations are located in North America (Springville), Europe (Austria, France, Germany, Sweden, Switzerland, UK), Pacific and Asia (Australia, India). Heritage Names of Distinction: Accord, Anchor Darling, Argus, Atomac, Automax, Bättig, Durco, Edward, Gestra, IPSCO, Kämmer, Limitorque, McCANNA, NAF, Naval, Noble Alloy, Norbro, Nordstrom, Polyvalves, PMV, Schmidt Armaturen, Serck Audco, Sereg, Valtek, Vogt, Worcester Controls Flowserve Pumps Flowserve is the driving force in the global industrial pump marketplace. No other pump company in the world has the depth or breadth of expertise in the successful application of pre-engineered, engineered and special purpose pumps and systems. Flowserve Pumps produces products for many industrial market segments, including the oil and gas, chemical, power, hydrocarbon processing and water resources industries. Through its Pumps, Flowserve has earned the reputation as a world leader in the supply of highly engineered pumps. For example, Flowserve is recognized throughout the process industry as a leader in the supply of ASME (ANSI) and ISO alloy and nonmetallic pumps for corrosive, toxic and other severe chemical duties. Flowserve produces a wide range of heavy-duty, high-horsepower pumps for oil and gas production and pipeline services. Additionally, the division offers pumps for every conceivable hydrocarbon processing application. In fact, Flowserve offers the world's most complete line of API 610 pumps with the widest range of hydraulic coverage, pressure and temperature capabilities. Flowserve also offers horizontal and vertical pumps with specialized designs for water resources and for combined cycle, fossil fuel and nuclear power generation. Flowserve Pumps has a global presence with specialized engineering and primary manufacturing capabilities in the Americas, Europe and Asia. The division also supplies products and services from quick response centers throughout the world, where assembly and technical specialists provide immediate local support to Flowserve pump users. Heritage Names of Distinction: ACEC CentrifugaI Pumps, Pleuger Pumps, Aldrich Pumps, Scienco Pumps, Byron Jackson Pumps, Sier-Bath Pumps, Carneron Pumps, Stork Engineered Pumps, Durco Pumps, United CentrifugaI Pumps, Flowserve Pumps, Western Land Roller, Irrigation Pumps, IDP Pumps, Wilson-Snyder Pumps, Jeurnont-Schneider Pumps, Worthington Pumps, Pacific Pumps, Worthington-Sirnpson Pumps Flowserve Flow Solutions Flow Solutions manufactures and markets highly engineered mechanical shaft seals for containing corrosive, volatile, abrasive, precious, or flammable fluids. Flowserve mechanical seals are used on pumps, compressors, mixers, steam turbines and other rotary-motion equipment. Flowserve offers a complete line of seals including cartridge seals, dry-running seals, metal bellows, elastomer bellows, split seals and gas barrier seals for zero emissions. Flowserve also provides compression seals, bearing protection devices and seal chamber auxiliary equipment. Flowserve offers innovative seal design and responsiveness, as well as development of new technologies that produce lower maintenance and operating costs. Heritage Names of Distinction: BW Seals, Durarnetallic, Five Star Seal, Pacific Wietz, Pac-Seal, GASPAC 2 3

3 Application Category Page 6-7 General Application The majority of control valve applications fall into the general application category. The typical pressure rating for these (linear and rotary) valves does not exceed PN40 or ANSI Class 300. General service valves do not require special engineering so standard options will cover most applications. 8-9 Low Temperature By using an extended bonnet, the packing, gaskets and seals are protected from & Cryogenic cryogenic temperatures, thus ensuring their sealing properties. Optional special gaskets and packings can be used to operate at temperatures as low as -272 C. Depending on the application, Flowserve cryogenic valves are available with a top entry design for the easy maintenance of valves located in a cold box or with a simple extended bonnet attached to the valve body Medium - High Pressure Valves with pressure classes above PN40 or ANSI Class 300 are considered by Flowserve as "high pressure" designs. Based on decades of proven experience and expertise, Flowserve can supply the best high-pressure control valves on the market with pressure classes up to PN4000 / ANSI Class 4500 and above. 12 Low Flow & Micro Flow For Flowserve, a Low Flow valve is a valve with a range of Cv value between 0,01 to 4,7. Flowserve manufactures also Micro Flow valves designed to offer lower Cv than 0,01 and down to 0, In the Flowserve control valve portfolio a wide range of valves are designed to offer both range of Cv value. These products are widely used for applications in laboratories and industrial research departments as well as industrial processes requiring high degrees of control accuracy. 13 Corrosive Corrosive fluids, including both gases and liquids, require special attention when it comes to the materials used to build the valve and Flowserve offers a wide range of choices for these applications. The company has experience in building valves from,, Titanium, Hastelloy, Alloy 6, Inconel, Monel, and many, many others. For fluids that require even greater chemical resistance, Flowserve offers a variety of solid plastic and plastic lined valves. 14 Sanitary & Aseptic In the food and beverage industry as well as in biotechnology, pharmacy and other areas where perfect cleanliness and sterile valves are required, Flowserve has the solution. Our products meet the USDA and 3A requirements and can be supplied for Clean In Place (CIP) and Steam In Place (SIP). 14 Utility In the control valve industry valves are not only used for process flow applications but also to transport all of the utilities fluids around the different process units (for example water, steam, air and other fluids). There are similar requirements in the Heating, Ventilation and Air Conditioning Industry. Most of these applications do not require sophisticated valve designs and Flowserve has developed a low cost standard product range to suit this sector of the industry. Page 15 Special / Others In certain control applications the use of standard globe valves is not possible. This is why Flowserve has developed other control valves than standard such as split body or ball sector valve. Flowserve has also developed special products used for process control as a complementary product for the control valve. This could use the fundamental principle of the control valve such as the self-acting regulator or in upstream or downstream the control valve some application using a standard globe or to be associate to the valve itself in desuperheater system for example. 16 Severe Services Severe service is defined as applications which have excessive noise, cavitation, erosion, or high pressure drops. Most valves in these categories require special design work, resulting in the use of special materials or trim designs. Flowserve offers the most comprehensive range of solutions to minimise or eliminate cavitation, erosion and noise. 17 Custom Engineered s Flowserve accumulated a long the years a strong experience in developing special features on control valves or complete dedicated product for specific application. The engineering departments of Flowserve around the world have network connection, which allow the customer to be sure that the solution we provide is the best design in regards to his specific demand. The Flowserve s experience allow us to be recognize as one of the leading company to provide technical solution for process control for industry on critical applications Actuators The function of the actuator is to adjust the opening of the valve according to the instrument signal in order to ensure correct control of the process fluid. Depending on the actuator selected, the valve position may be open or closed, as in the case of isolating valves, or continuously modulating in the case of the control valves. Flowserve offers different types of actuators according to the thrust or torque required (pneumatic, electric, or hydraulic) to operate rotary or linear control valve designs Digital Positioners Flowserve is able to offer one of the widest range of Digital positioner available on the market. From a purely Digital positioner without any communication through the Hart and to Fieldbus communication. The large variety of demands has conduct also Flowserve to offer three different Digital positioner platform to be able to cover all of the needs we meet in the industry Positioners Flowserve standard positioner range comes from pneumatic to analog with different - From pneumatic to hazardous area classifications to serve the different market needs. Flowserve has also intelligent control system developed combine system with control valve, pressure and temperature sensor, PID control loop to offer the first Intelligent Control system into the market Accessories Flowserve manufactures a range of limit switch boxes, position transmitters and flow boosters. 4 5

4 General Application Linear Rotary Plug Head Guiding Eccentric Rotary Plug High Performance Butterfly Valve High Performance Butterfly Valve Ball Sector Valve Full Bore Ball Valve Size Range Pressure Rating End Connections Body Materials FlowTop 15 to 300mm (½ to 12") -196 to +450(DIN) / +538(ANSI) XSTREAM & Silentpack XStream is an efficient, modular design with standardized combinations for noise reduction and cavitation control Easy upgrade of standard control valves to XStream design (*no change of the trim set) Attenuation: up to 20 dba Moderate clogging potential For gas and steam service to reduce noise: Available with up to 3 downstream cages in combination with all parabolic plug designs For anti-cavitation service: Additional upstream seat-cage to minimize the energy before the seat area 25 to 300mm (1 to 12"), Flangeless -73 to +400 MaxFlo 3 Torex Wafer Lugged -100 to Valdisk / BX -30 to +250 Setball 80 to 600mm (3 to 24") 50 to 760mm (2 to 30") 25 to 500mm (1 to 20") Wafer Lugged -30 to +350 Wafer 25 to 500mm (1 to 20") -30 to +350 Duball Setball Z Trim & Trimball Setball Z Trim Attenuation < = 15dBA Tight shutoff The design is based on a ball sector valve with trim which split the flow in many smaller flows and the pressure drop in 3 steps which offers major control benefits A V-shaped sector provides accurate control over a wide range, even at low flow rates The shapping of Z-trim makes it possible to use the valve for media with some solid part e.g. pulp, without risk to plug the valve Shut Off Class Cv Range Main Features Options to 1850 Direct mounted accessory High flow coefficient Cv Screwed seat with profil-ring AK7 according to DIN Modular design Meets the requirements for SIL 3/4 according to IEC way valves DN25 to DN200 TA-Luft packing up to +400 C Low noise and anti-cavitation: Silentpack / Perforated plug / RLS / XStream DVGW certification up to DN150 (6") Special body material Steam jacket Bellows Top and bottom guiding Electrical actuators Silentpack is an efficient, modular design with standardized combinations for noise reduction For gas and steam service to reduce noise: Wire wrapping package within a frame in combination with all parabolic plug designs Easy upgrade of standard control valves to Silentpack design (no change of the trim set) Attenuation: up to 18 dba Higher clogging potential Longer valve stroke and precisely machined contour for greater rangeability Sturdy Post style guide provides stable trim under all pressure drops High Cv gallery means smaller valve sizes Excellent Flow Characteristics IV and VI 7 to 3600 Non-crossover shaft Anti blow-out system High Cv capacity Other body material on request Noise attenuator available Low emission packing Different seat reduction available Brewery application PTFE seat SS-ISO Rate A DIN 3230 BN Leakrate 1 Metal seat Class V IV and VI PTFE seat SS-ISO Rate A DIN 3230 BN Leakrate 1 Metal seat Class IV-S1 245 to to to Triple offset design Double offset design V-shaped sector Heavy-duty 2-piece ball valve Excellent high cycle tightness Excellent tightness in both flow directions Alloy body material available Fire safe design Internally polished body and disk Stem sealing for vacuum Alloy body material available Four seat designs Z-Trim DN50 to 400 (2 to 16") For cavitation and noise reduction Alloy body material available PTFE seat SS-ISO Rate A DIN 3230 BN Leakrate 2 Metal seat Class V 73 to Ceramic version Fire safe Anti-static Pocket ball valve A-trim or Z-trim DN50 to 250 (2 to 16") For cavitation and noise reduction Alloy body material available Trimball Attenuation < = 25dBA Tight shutoff The Trimball is a ball with a large number of small zigzag channels. When the flow is controlled from the closed position, the channels will be open one by one Up to the half open position, the medium will be recirculated between the ball and the valve body. As a result, the medium will be forced to flow through two channels lengths, which result in very gradual opening of the valve After the ball valve has been opened through an angle of 45, the channel will be gradually exposed, so that the medium will flow through the channels only once Every channel comprises a large number of deflections, which enables the pressure drop to take place in many small steps 6 7

5 Low Temperature & Cryogenic Linear Angle Top Entry Linear Angle Top Entry Linear Angle Top Entry Linear Z Form & Angle Valve Top Entry Top Entry Bättig Mark Six Cryogenic Valve Testing Size Range 25 to 400mm (1 to 16") 25 to 100mm (1 to 4") 4 to 150mm ( 1 /6 to 6") 6 to 100mm (¼" to 4") 15 to 300mm (½ to 12") Pressure Rating Class 150 to 600 PN10 to PN63 Class 150 to 600 PN10 to PN63 Class 150 to 1500 PN10 to 250 Class 150 to 4500 End Connections Screwed Screwed Body Materials Aluminium Aluminium 316L / Nickel Alloys Bronze / Specialist Knowledge: Shut Off Class Down to -196 Up to VI Down to -196 Up to VI -270 to +150 Up to VI Down to -269 (4 K) 10-7 mbars l/s Down to -218 Up to VI The Flowserve Top entry cryogenic valve is the answer for gas liquefaction and air separation applications. Due to their installations on cold box unit, the Flowserve Top entry cryogenic valves are designed to offer the possibility to disassemble all internal trim parts from the Top. This allows the valve to be welded in line without any disassembly for maintenance operations. Cv Range 0.12 to to to to to 400 Main Features Top entry up to DN100mm (4") extension bolted Top entry Transition joint friction welded between Aluminum body and extension Top entry Cryogenic extension welded on body Top entry Stream lined, light weight body for reduced heat transfer Top entry for easy service without breaking down the cold box Options Bellow seals body material Bellow seals Bellows seal Soft seat Cover plate for vacuum sealing Ambient temperature valves for gas ¼ to 6" Pressure rate 0 bars Cryogenic check valve Special flange for cryogenic application on request Vacuum collar for insulation Manual operator "Y" type body Rubber boot Seal boot Metallurgical development with gold vacuum brazing Monel and Copper 8 9

6 Medium Pressure High Pressure Plug Head Guiding Plug Head Guiding Double Top Stem Guiding Linear "Y" Style Globe Double Top Stem Guiding Plug Double Top Stem Guiding Cage Guiding Linear Angle Body Plug Head Guiding FlowPro Mark One Mark Eight Mark 100 Revca Series Size Range 15 to 150mm (½ to 6") 25 to 300mm (1 to 12") 15 to 1200mm (½ to 48") 15 to 350mm (½ to 14") DN150 to 400mm (6 to 16") 20 to 500mm (¾ to 20") 3 to 16mm ( 1 /8 to 5 /8") 16 to 45mm ( 5 /8 to 1¾") 45 to 90mm (1¾ to 3½") Pressure Rating Up to 2500 Up to PN400 Class 600 Class 900 (1 to 6") PN63 to 160 Up to 2500 Class 150 to 1500 Class 150, 300 and 600 (¾" to 6") Class 150 to 600 (8" to 16") and 20" Class 600 (1" to 10") Class 900 to 1500 (1" to 8") Class 2500 Up to psi Up to PN4000 Up to psi Up to PN700 Up to PN325 End Connections (DIN) Socket Weld Screwed Butt weld Socket weld Screwed Butt weld Screwed Threaded Screwed flange according to IG standard Threaded Screwed flange according to IG standard Screwed flange according to IG standard Body Materials Nickel Alloys Other Castable material WNR 1,4429 WNR 1, to to to to to to to to to +400 Shut Off Class IV, V IV and VI II to VI Cv Range to to to 462 (Class 900) 0.46 to to to to to to to 46 Main Features Compact and lightweight Wide variety of alloy material Direct mounted accessory High flow coefficient Cv Screwed seat with profil-ring AK7 according to DIN Modular design Meets the requirements for SIL 3/4 according to IEC Versatile body High pressure drops Low noise and anti-cavitation trims "Y" type body High Capacity Versatile Body Low noise and anti-cavitation trims High pressure drops Low noise and anti-cavitation trims Large cavity body Split body Split body High pressure drops Options Angle, 3-way Bellows seal Cryogenic bonnet Steam jacket Multi hole cage plug TA-Luft packing Special body material Angle body design (DIN) 3-way valves DN (DIN) Low noise and Anti-cavitation: Silentpack / Perforated plug / RLS / XSTREAM Bellows seal Low maintenance packing TA Luft packing up to +400 C Electrical actuators Angle, 3-way Bellows seal Cryogenic bonnet Steam jacket CavControl trim ChannelStream Trim MegaStream Trim TigerTooth Trim Stealth Trim CavControl trim ChannelStream Trim MegaStream Trim TigerTooth Trim Stealth Trim CavControl trim ChannelStream Trim MegaStream Trim TigerTooth Trim Stealth Trim Bellows seal Leak off connection Hastelloy C body Bellows seal Cryogenic bonnet Seat and plug in ceramic or tungsten carbide PTFE soft seat TA-Luft packing DINSI flange Hastelloy C body Bellows seal Cryogenic bonnet Seat and plug in ceramic or tungsten carbide PTFE soft seat TA-Luft packing DINSI flange Bellows seal TA-Luft packing 10 11

7 Low Flow & Micro Flow Corrosive Casting Body Bar Stock Forged body Forged Body Plastic Valve Lined Body / Epsy Low Flow Experience Lining & Belows Detail Size Range Pressure Rating End Connections Body Materials 10 to 25mm (½ to 1") PN 10 to 40 Screwed NPT, G -30 to mm (¼") Class 150 to Screwed NPT, G -30 to to 25mm (½ to 1") Class 150 to Screwed NPT, G from DN10 to DN to to 25mm (½ to 1") PN 10 to 100 NPT NPT -196 to +430 Low Flow valves from ¼" to ½" valve sizes and pressure classes up to PN400 or ANSI class The large Cv range from 0, up to 2.9 with reproducible characteristics and Cv values are unique in the market. Various body materials and end connection designs for almost all applications and customer needs. The extreme low Cv value are hand made with permanent control through the manufacturing. By using reference model we are able to duplicate the plug to obtain the same Cv. Laboratory and Research facilities as well as carbonating equipment or large production plants with exact and precise control requirements are the main application fields for Low Flow Valves. 15 to 50mm (½ to 2") Class 150 PN10 PP, PVC, PVDF -10 to to 100mm (½ to 4") Class 150 PN16 Lined Ductile Iron to +200 The Series control valve completes the range of lined valves within the FLOWSERVE corporation. Many years of experience in the manufacture of lined ball and plug valves and the sophisticated experience of manufacturing excellent reproducible trims for linear valves are combined in this new product. High quality lining materials such as PFA (standard), PVDF, PP, ETFE and FEP as well as PFA antistatic cover most mediums and applications. The revolutionary PTFE bellows design allows a standard pressure rating of PN16. Shut Off Class Cv Range Main Features to 2.9 Casting design Compact control valve to 2.9 Compact valve with the actuator Laboratory application to 2.9 Compact valve with the actuator Laboratory application 0.01 to 3.5 Forged straight body High differential pressures 0.11 to 46 Plastic valve PTFE internal parts Bellow to 210 Lined body PTFE internal parts Bellow T-grooves provide an extremely positive connection between the liner and the valve metal body, especially important in vacuum applications. Options Bellows seal Angle Bellows seal Angle 3-way valve Cryogenic extension Cryogenic extension Bellows Double packing box Plug and seat in Tantalum or Hastelloy for low Cv Different lining material Hastelloy C276 bellows 12 13

8 Sanitary & Aseptic Utility Special/Others Linear Angle CIP/SIP Compact Pressure Reducing & Relief Valve Desuperheater Injection Nozzle Valve Linear Angle Injection Nozzle Valve Split Body Ball Sector Valve ed For Aseptic Applications FlowPak SelfAct Varicool Vaporcool V-Flow Size Range 10 to 100mm (½ to 4") 15 to 100mm (½ to 4") 15 to 200mm (½ to 8") pressure reducing 15 to 100mm (½ to 4") pressure relief For steampipe: DN 150 to 1000 (6 to 40"). Waterconnection: DN 25, 40 / 1, 1½". Steamconnection: DN 80, 100 / 3", 4", 6" 25 and 40 (1 and 1½) (Water connection for steampipe DN 150 to 1000 / 6 to 40") 25mm (1") 15 to 150mm (½ to 6") Pressure Rating Class 150 PN10 to 16 Class 150 Soft PN10 to 16 PN 40 to 160 PN 40 to 160 Class 150 to 2500 Class 300 to 2500 Class 300 to End Connections Body Materials Shut Off Class Clamped Threaded -25 to +180 IV The type is the prime choice for nearly all applications in the food and beverage industry. Because of it's optimized body design the valve is pocket free so that bacteria or any other kinds of contamination are avoided. The seat is an integral part of the body to avoid additional gaps. The O-Ring packing and general bonnet design ensure a very compact overall height. The stem is guided by a PTFE bushing for precise control, reduced friction and minimal wear. A wiper ring is provided to protect against contamination from the outside. Repair, maintenance or the replacement of individual parts is easy to perform because the body and the bonnet are connected together by a clamp. -10 to to to to to to +300 IV, IV-S1 and VI Ductile Iron Cast Steel DIN 3210, part 3/BO, Leakage rate 1 : , A182 F304 : , A182 F12 IV and V IV Screwed Socket Weld Screwed Nickel Alloys VI Cv Range to to to 295 pressure reducing 3.5 to 100 pressure relief 0.15 to to to to 1880 Main Features Options 3A, FDA, USDA approval Test port connection Aseptic diaphragm Aseptic bonnet Both valve types and were developed for aseptic applications in the pharmaceutical industry as well as bio-technology and ultra clean applications. An aseptic diaphragm made from EPDM with a TFM coating is used to seal the media from the environment. To extend the lifetime of the diaphragm a support ring is installed on the reverse side of the diaphragm with aseptic diaphragm without a stem O-Ring seal but with leakage detection hole in case of diaphragm damage with an additional O-Ring seal and ¼" NPT test port for leak detection. Both versions use the same body, aseptic diaphragm and plug heads but have different bonnets and stems. Modular design Cast yoke design High flow coefficient Cv DIrect mounted accessory TA Luft packing Electrical actuators Maintenance free design Bellows seal design Stainless steel trim Modular design Delivery from stock Vessel (above +100 C a water filled vessel is necessary) Complete atomisation Lowest Dp atomisation available No moving parts Quick change multi-nozzle spray head Installation set Strainer No cooling valve necessary Patented nozzle design Easy changeable nozzle design Differential pressure up to 90 bar Modular design Installation set Strainer Electric actuator Split body design Angle 3-way valve Cryogenic extension Soft seat TA-Luft packing Bellows Characterised control seat Ball plug Modular design Cryogenic and high integrity different soft seat material 14 15

9 Severe Services Custom Engineered s Cavitation Control Liquid Services Cavitation Control Liquid Services Noise Reduction Gas Services Noise Reduction Gas Services Y- Tank Flush Sweep Angle Severe Application Multi-Stage Trim Large Solids Capability Angle Valve With Integrated Actuator CavControl ChannelStream MegaStream Tiger-Tooth Survivor Multi-Z Uboot Size Range Pressure Rating Max. Pressure Cv Range Flow Direction Dirty Service Main Features 25 to 300mm (1 to 12") Class 150 to 2500 Up to bar 1.5 to 1000 Over the plug Low clogging potential 1.2< = Sigma< = 1.5 Tight shutoff CavControl controls cavitation damage by relocating the cavitation bubbles away from metal surfaces. It utilizes a number of diametrically opposed holes to isolate cavitation by impinging a cavitating jet of fluid on similar jet created on the opposite side of the retainer. Impinging jets create a column of cavitation in the center of the retainer. Small stepped holes are used to relocate the venna contracta away from metal surfaces, further reducing cavitation damage. CavControl uses a drilled hole seat retainer. 40 to 350mm (1½ to 14") Class 150 to 2500 Up to bar 4 to 720 Over the plug High clogging potential Sigma > = Tight shutoff ChannelStream eliminates cavitation by using a series of holes and channels to reduce the pressure in stages. Pressure reduction mechanisms include impingement, expansion and contraction, and small passages. More stages can be added as required by the design pressure drop. ChannelStream uses a set of nested cylinders in place of the seat retainer. Each cylinder has a set of holes and intersecting channels around the outside diameter. In the channels flow is accelerated, in each hole the pressure recovers. One contraction and expansion comprises a stage, leading to one stage for each cylinder. ChannelStream eliminates cavitation and the damage caused by the effects of cavitation. 25 to 900mm (1 to 36") Class 150 to 2500 Up to bar 3.4 to Under the plug Moderate high clogging potential Attenuation < = 30dBA MegaStream eliminates valve noise by controlling pressure reduction and gaseous turbulence. Pressure drops are taken in multiple stages, with attenuation taking place at each stage. MegaStream uses nested cylinders in place of the seat retainer. Each drilled cylinder represents a stage of pressure reduction. MegaStream uses three or more stages. MegaStream II utilizes one or two stages while using standard Mark I parts for lower cost. 40 to 900mm (1½ to 36") Class 150 to 2500 Up to bar 4 to 4000 Under the plug Low clogging potential Attenuation < = 30dBA TigerTooth uses stacked disc sets with grooves or teeth to take multiple stage pressure drops. Sudden expansions and contractions occur over each tooth to create staged pressure drops. TigerTooth stacks are used in place of the valve seat retainer. Used in both gas and liquid applications TigerTooth can be used to eliminate cavitation or attenuate noise. Size Range Pressure Rating End Connections Body Materials Shut Off Class Cv Range Main Features Options 25 x 15 to 250 x 200mm (1 x ½" to 10 x 8") to to 645 Tank flush valve - outlet angle 45º or 60º Other materials available Bellows This unique valve is typically used for On-Off bottom drain tank applications, where flushing or fluid transfer is necessary. The valve mounts flush to the tank with a plug extending into the tank with the seat ring flush with the inner wall of the tank. The valve's compact, lightweight design is ideal for in-line maintenance under the tank. It can be specified with either a 45 or 60 outlet angle. Other options include bellows seal, normalizing fins, a special body without pockets, steam jacketing or a plug that retracts into the body (as opposed to the standard design with an extended plug). The tank flush valve can also be supplied as a control valve. A soft seat option is also available on differnent design. 25 to 350mm (1 to 14") Class 150 to 1500 Titanium Inconel -10 to +400 IV 8 to 2604 Specially designed for severe service slurry Wiper rings Extended venturi seat design Specially designed for severe flashing in erosive services Different body and trim material available including ceramic and titanium 25 to 100 mm (1 to 4") PN40 to 400 Class 300 to 2500 Weld Ends Screwed NPT CrMo Steel -10 C to 400 C Individually to service conditions Linear Multi Stage design (3, 4 or 5 stages) Venturi outlet nozzle Balanced or unbalanced plug design Solids up to 0.5" High rangeability Plug and seat material in accordance to application Cv value to be designed to actual conditions DN10 to DN100 PN25 Weld Ends Screwed NPT (321 SST) (316L SST) (316L SST) Individually to service conditions Application: Liquid gases (Helium, Nitrogen, Oxygen etc.) The U-Boot valve is completely installed inside a vacuum box for thermal insulation. Operating actuator gas is either Nitrogen or Helium and will be provided to the actuator for venting and exhausting. The actuator diaphragm is made of a stainless steel bellows with fail position option based off one or two springs. The valve itself is always equipped with a stainless steel bellows. Every valve is engineered and calculated in accordance with the actual conditions for each particular application

10 Actuators Linear Rotary Diaphragm With Diaphragm With Diaphragm With Diaphragm With Diaphragm With Piston With Diaphragm With Piston With Link Coupling Rack & Pinion FlowAct Series 1 Series 2 Series 3 Series 4 Cylinder NR VL Cylinder Turnex SuperNova Supply Up to 6 bar Up to 4.5 bar Up to 6 bar Up to 6 bar Up to 4 bar Up to 10 bar Up to 4 bar Up to 10 bar Up to 8 bar Up to 10 bar Number of Sizes Diaphragm / Piston Area cm² 125 to and to and to to to to to 2827 Force or Torque Up to 90 KN 0.6 to 1.6 KN 0.6 to 34 KN Up to 100 KN 0.4 to 20 KN 31 to 155 KN 8.6 to 2880 Nm 130 to 2960 Nm 100 to Nm 8 to 5005 Nm Stroke or Angle Up to 100mm 10mm Up to 80mm Up to 80mm Up to 40mm Up to 600mm Up to 80 Up to 90 Up to 96 Up to 100 as standard Extended travel options -40 to to to to to to to to to +80 Standard -40 to +80 Low temperature -30 to +80 Standard -50 to +80 Low temperature -30 to +150 High temperature Handwheel Top mounting up to size 700 Side mounting 1500 to 3000" Top mounted Top mounted Top mounted Side mounted Top mounted Side mounted End shaft mounting Extra long screw Base mounting Options Travel stop Top handwheel in "light" and "heavy" design Travel stop Travel stop Travel stop Integrated positioner Integrated limit switches Travel stop Lever actuator Field reversible Carbon steel High cycle Travel stop Travel stop Field reversible Locking device For -40ºC 180º Option pinion Star shaped pinion drive Remarks Universal yoke designed in response to VDI/ VDE and Namur standard mounting for positioners and accessories. Also available for the semi-integrated Flowserve positioner Logix 500si Field reversible Very compact actuator developed for low flow valve that requires small bulk First diaphragm actuator in aluminium designed for chemical industry and suitable on all Kämmer valves Complete stainless steel actuator designed for corrosive atmosphere and suitable for all Flowserve valves Field reversible Heavy duty actuator to develop high thrust for large valves First diaphragm actuator in aluminium developed for chemical indisutry and suitable on all Kämmer valves ed especially to fit on the MaxFlo 3 rotary valves to offer high accuracy and control Available for both 60 and 80 rotation Field reversible ISO 5211or DIN 3337 for valve connection NAMUR for solenoid valve connection NAMUR for limit switch, positioner and other accessories 18 19

11 The Flowserve Digital Positioner Family Logix 500si Series Logix 800 Logix 1400 Series Logix 3200 IQ The Flowserve digital positioner family is designed to cover a wide range of applications. Due to their modular concept they are extremely versatile. The Flowserve positioner range meets any requirement from non-communication to Fieldbus, using the same housing. Applications Automation The Flowserve digital positioner can be used on isolating valves. Mounting kits to VDI/VDE 3845 are available for all actuator sizes. Communications Applications Output Housing Hazardous Location Maintenance Optional Add-ons Mountings Configuration Profibus PA Foundation Fieldbus Hart 4-20mA Digital Control Automation Process Single Acting Double Acting High Air Delivery Friction clutch ATEX Intrinsically Safe ATEX Explosion Proof FM CSA Advance Diagnostic Program Software Program LED Status Switches 4-20 ma Position Feedback LCD Display Remote Control 270 Rotation Fail Freeze VDI/VDE 3845 VDI/VDE 3847 Namur according to IEC 534 Pt 6 Semi Integrated Quick-Cal Configuration DIP Switches Jog Button Display Interface Output Double Acting Module Double acting module is available on the Logix 500si series for use on double acting actuators as well as single acting. Maintenance The local LED display indicates the current status of the positioner using a series of four blinks of 3 different colours. Optional Add-ons Limit Switches LCD Display 4-20mA Output Mountings Conforms to VDI/VDE 3847 with direct mounting and integrated tubing connection for air to retract actuator. VDI/VDE 3845 standard rotary mounting for rack and pinion and scotch yoke actuator. Mounting kits designed for other brand diaphragm actuators. Namur according to IEC 534 part 6 for mounting on a rod yoke actuator. Direct mounting for Flowserve FlowAct actuator: direct mounting with integrated tubing connection for air to retract actuator. Configuration DIP switches with jog button or LCD display with jog button are the easiest and fastest way to configure and calibrate a valve during startup. Configuration on the front of the positioner allows instant programming without the need for special tools. DIP Switches Jog Button

12 Positioners - From pneumatic to intelligent control system Pneumatic Pneumatic Pneumatic Analog Analog Analog PID Controller Intelligent Control System XL XL90 P5 XL/NT3000 XL90/NT3000 EP5 Logix 2000 StarPac Supply Pressure Up to 10 bar Up to 10 bar Max. 10 bar Up to 10 bar Up to 10 bar Max. 10 bar 2.4 to 10 bar Air Consumption 0.55 Nm³/h at 4 bar 0.45 Nm³/h at 4 bar 0.77 Nm³/h at 4 bar 0.55 Nm³/h at 4 bar 0.55 Nm³/h at 4 bar 0.77 Nm³/h at 4 bar 0.48 Nm³/h 0.48 Nm³/h Air Delivery 26.5 Nm³/h at 4 bar 26.5 Nm³/h at 4 bar 20.6 Nm³/h at 4 bar 26.5 Nm³/h at 4 bar 26.5 Nm³/h at 4 bar 20.6 Nm³/h at 4 bar 20.1 Nm³/h 20.1 Nm³/h Input Signal 0.2 to 1 bar 0.4 to 2 bar 0.2 to 1 bar 0.4 to 2 bar 0.2 to 1 bar Split range available 4 to 20mA Split range available 4 to 20mA Split range available 4 to 20mA Split range available Modbus Modbus Output Signal 0 to 100% of supply 0 to 100% of supply 0 to 100% of supply 0 to 100% of supply 0 to 100% of supply 0 to 100% of supply 0 to 100% of supply 1 to 100% of supply Stroke or Angle 45 rotation 12.7 to 203mm 90 rotation 30 to 360 rotation 45 rotation 12.7 to 203mm 90 rotation 30 to 360 rotation -29 to +80 (-40 in option) -29 to +80 (-40 in option) -40 to to +80 (-40 in option) -29 to +80 (-40 in option) -40 to to to +76 Enclosure Rating IP66/ NEMA 4X IP66/ NEMA 4X IP66/ NEMA 4 IP66/ NEMA 4X IP66/ NEMA 4X IP66/ NEMA 4 IP66 (Starpac I) Hazardous Area Classifications ATEX II 1 G D Cl.1, Div.1, Grp B, C, D FM/CSA Cl.1, II, III, Div.1 Grp A-E FM/CSA II 2G, EExdIIB+H2T6 II 1G, EExiaIICT4 (Ta=80 C) Cl.1, Div.1, Grp B, C, D FM/CSA Cl.1, II, III, Div.1 Grp A-E FM/CSA II 2G, EExdIIB+H2T6 II 1G, EExiaIICT4 (Ta=80 C) ATEX, EEx ia IIC T6 II1 GD and EEx d IIC T6 II 2 G, CSA, FM, EExiallCT6, EExdllCT6, Div.1, Cl.1, Grp A-D, Div.1, Cl.1, Grp B-G Non incendive Class 1, Div 2, Group A to G FM/CSA Non incendive Class 1, Div 2, Group B, C, D FM/CSA Cenelec EExdIIB+H2 (Starpac I) Communication Modbus Modbus Limit Switches No Two proximity switches Two mechanical switches 2 x mechanical, proximity, Namur No Two proximity switches Two mechanical switches 2 x mechanical, proximity, Namur Position Transmitter No No Mounting Direct rotary mounting VDI/VDE 3845 IEC Direct rotary mounting VDI/VDE 3845 IEC Pipe-stand Side mounting on the valve Mounted on the valve Particularity Field convertible for I/P Independent zero and span setting Usable with either single or double acting Visual position indicator "Dome" Optional Ultraswitch Oxygen service model Usable with either single or double acting Independent zero and span setting Modular F5 direct fit Dome indicator Vibration resistant High gain Usable with either single or double acting Field convertible for I/P Independent zero and span setting Usable with either single or double acting Visual position indicator "Dome" Optional Ultraswitch Oxygen service model Usable with either single or double acting Independent zero and span setting Modular F5 direct fit Dome indicator Fail freeze Vibration resistant High gain Usable with either single or double acting 2 Analog outputs Discrete inputs (2 channels) Discrete outputs -alarm relay Discrete outputs -pulse relay 2 Analog outputs Discrete inputs (2 channels) Discrete outputs -alarm relay Discrete outputs -pulse relay Measurement signal: inlet and outlet pressure from body and temperature Based on Logix 2000 technology 22 23

13 Accessories Position Transmitter Flow Amplifier Position Transmitter Position Transmitter Position Transmitter Pneumatic Transducer Position Pac Flow Booster KM F5 F5 Advantages ET500 PT500 Supply Pressure Air Consumption Air Delivery Input Signal Output Signal Stroke or Angle 4 to 20 ma 0 to 90 Up to 10 bar Cv = 5.0 for supply and 3.0 for exhaust Output signal from actuator Output signal from actuator, one-to-one amplified 4 to 20 ma 0 to 20 ma 0 to 90 6 to 150mm 4 to 20 ma 30 to 270 deg The F5 position transmiter can be either mounted on a valve as a stand alone product or fitted on the P5 positioner housing. On both cases the F5 can be used as position transmitter to send an analog signal from the valve feedback position or as a limit switch box to give information on two different position of the valve. These two features can be used together also; when the F5 is fitted on the P5 positioner housing, the valve feedback position used is the same than for the positioner itself. The P5 positioner with F5 option can be upgraded after the valve is on the field. 4 to 20 ma 0 to 90 Up to 6 bar 2.4 Nm³/h at 1.5 bar 7.0 Nm³/h at 6 bar 4 to 20 ma 0 to 100% of air supply 0 to to to to to to to +80 (-40 to +80) Enclosure Rating IP66/ NEMA 4X IP65 IP66/ NEMA 4X IP65/ NEMA 4 IP65/ NEMA 4 Hazardous Area Classifications Meet applicable NEMA standard: 1, 3, 4, 7, 9 and 13; explosion proof rating: Class 1 - Group B (H2TS Only), C and D; and Class II - Groups E, F and G ATEX II 2 G/D EEx d IIC T6, IP6X, T80 C ATEX, EEx ia IIC T6 II1 G and EEx d IIB+H2 T6 II 2 G, CSA, FM EExiaIICT4, EExdIIB+H2T4, Div.1, Cl.1-3, Grp.B-G II 2 G ATEX EEx ib II CT6,T5,T4 Communication Limit Switches Up to 4 SPDT UL/CSA rating (L23) 2 x mechanical, proximity, Namur 2 x mechanical, proximity, Namur 2 x mechanical, Namur Position Transmitter or 0 to 20mA or 0 to 20mA Mounting Direct Rotary mounting Side mounting on the valve On casing actuator On panel Direct rotary mounting Side mounting on the valve VDI/VDE 3845 IEC VDI/VDE 3845 IEC VDI/VDE 3845 IEC Particularity We can combine up to 4 SPDT or 2 SPDT with Analog transmitter together The flow booster is a one-to-one pressure regulator that amplifies flow to increase the stroking speed of actuators Temperature range in option for position transmitter -55 to +155 C Modular Visual position indicator "Dome" Direct mount to P5/EP5 Modular Visual position indicator Modular Input 4 to 20 ma Output 0 to 100% of air supply 24 25

14 The Flowserve Flow Control global structure is aligned into three distinct organisations to meet the current and future needs of the market. In addition to control valves, the other two groups, Process and Power, are described on this page. Process An outstanding portfolio of value engineered isolation valves and associated actuation products from some of the leading manufacturers in the world, including: Argus Atomac Automax Durco McCanna Norbro Nordstrom Serck Audco Valves Worcester Controls All of these have established themselves as suppliers of highperformance, innovative and dependable products. Between them, Flowserve is able to meet every process requirement with a range of soft-seated, metal-seated or lined ball valves, general purpose or high performance butterfly valves, gate, globe and check valves, lined plug valves, pressure balanced plug valves for oil and gas applications and even polyethylene valves. With Norbro and Automax, high performance pneumatic actuators (rack and pinion or Scotch yoke), electric actuators and valve automation accessories are available as either modular components or as part of an integrated quarter-turn valve automation package. Flowserve process valves and actuators are used in a wide range of industries including oil and gas, petrochemical and refining, chemical, fine chemical / pharmaceutical, pulp and paper, food and beverage etc. Whatever the application, Flowserve process products are designed to minimise downtime and increase operational efficiency. Power Flowserve Flow Control's Power group provides a wide range of engineered solutions to this vital industry, covering sectors as diverse as nuclear, fossil fuel, district heating, steam equipment and systems for boilerhouses. Anchor Darling and Edward Valves are specialist suppliers to all parts of the power generation industry, with nuclear grade gate, globe and check valves capable of handling high pressure/high temperature, erosive slurries, cryogenic, corrosive and other severe services. Available in a wide range of materials and linings, these valves can be equipped with manual, electric or pneumatic operators. They are designed for smooth operation, uniform wear, wide parts interchangeability and in-line maintenance. Limitorque's range of three-phase electric actuators helps to make valve control easier, whether the need is for torque as high as half a million foot-pounds of thrust or for a sophisticated automated network to control hundreds of valves. As the world's largest manufacturer of welded ball valves, Naval is a key supplier to the world's district heating and cooling industry. Based in Finland, Naval manufactures ball and butterfly valves in stainless and carbon steel in sizes from mm. Through Gestra, its specialist steam systems and equipment supplier, Flowserve provides tailor-made intelligent system solutions and customised products for steam and condensate services. Gestra's product range includes steam traps, check (non-return) valves, control valves, boilerhouse equipment with SpectorBus technology, vessels and heat recovery systems, providing energy savings, enhanced operational reliability and increased plant transparency. Flowserve Flow Control's global structure also includes a Service and Repair Group to support the three new Flow Control organisations as described here. Service and Repair High Quality Service across Europe Valve Repair & Related Services With a number of valve repair shops, and with experienced / well-equipped service teams, Flowserve is one of the largest providers of valve related services in Europe. Our services are not limited to solely Flowserve Flow Control products, but cover all brands and product type including pressure regulators, level control, and safety relief valves and all the other valves and automation products you need to overhaul. Workshop Services Reconditioning of safety relief valves. Reconditioning of control valves. Reconditioning of manual valves. Field Services Installation and removal of valves. On-site repair of welded valves. Other Services Organising complete shutdown. Start-up commissioning. Advanced diagnostic system. Asset and stock management. Field machining. Hot-tapping and line stopping (up to 60")

15 Regional Headquarters Flowserve America 1350 N. Mt. Springs Prkwy. Springville, UT USA Telephone: Fax: Flowserve Asia 12 Tuas Avenue 20, Republic of Singapore Telephone: Fax: Flowserve EMA Burrell Road, Haywards Heath, West Sussex, England RH16 1TL Telephone: +44 (0) Fax: +44 (0) FCD FCEBR Printed in UK (Replaces PB17 Rev 04/03) To find your local Flowserve representative: For more information about Flowserve Corporation, visit Due to continuous development of our product range, we reserve the right to alter the dimensions and information contained in this leaflet as required. Information given in this leaflet is made in good faith and based upon specific testing but does not, however, constitute a guarantee. Main Sales Offices (Europe, Middle East, Africa) Flowserve Austria Telephone: +43 (0) Fax: +43 (0) /51 Flowserve Benelux Telephone: +31 (0) Fax: +31 (0) Flowserve France Telephone: +33 (0) Fax: +33 (0) Flowserve Germany Telephone: +49 (0) Fax: +49 (0) Flowserve Italy Telephone: Fax: Flowserve Middle East Telephone: Fax: Flowserve Portugal Telephone: Fax: Flowserve Russia Telephone: Fax: Flowserve Scandinavia Telephone: Fax: Flowserve South Africa Telephone: Fax: Flowserve Spain Telephone: Fax: Flowserve Switzerland Telephone: +41 (0) Fax: +41 (0) Flowserve UK Telephone: +44 (0) Fax: +44 (0)