Complete solutions! Control unit diagnosis and vehicle system analysis by Bosch
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1 Complete solutions! Control unit diagnosis and vehicle system analysis by Bosch 1
2 Modern vehicle diagnostics with the combined solutions from Bosch ESI[tronic] 2.0 Workshop software for comprehensive diagnostics, troubleshooting, repair, and KTS 890 DCU 130, KTS 40 and FSA 00: Mobile test system for vehicle system analysis KTS 870 DCU 130 and KTS 70: Complete convenient wireless solution with first-class KTS 840 DCU 130 and KTS 40: Complete wireless solution with measuring technology KTS 800 Truck DCU 130 and KTS Truck: Complete mobile solution for truck, bus, and trailer maintenance measuring technology diagnostics ESI[tronic] 2.0: Everything from a single source In addition to control unit diagnostics, the new software contains information such as circuit diagrams, service and repair instructions, and system information. The software also contains the Bosch spare parts catalogs and catalog data from Bosch cooperation partners with service information and assembly instructions. When coupled with the easy operation, this ensures quick and economical work on the vehicle. 2
3 Suitable connection: Test equipment for control unit diagnostics and vehicle system analysis The most important benefit with DCU 130, FSA 00, KTS 70, 40 and Truck: The services can be combined. Systems in passenger cars and commercial vehicles are becoming increasingly networked. Hardware and software must be kept up-to-date here in order to meet the requirements in everyday work in the modern workshop. For qualified diagnostics, professional repairs, and maintenance, Bosch offers the modular system components DCU 130 tablet PC and KTS (40, 70, Truck) or FSA 00. Their strength: They can be If required, the batteries can be replaced without interruption during regular operation (hot swap function) Easy operation with integrated handle Robust housing with 13.3" touch screen Recessed USB connection Integrated camera With the combined solutions KTS 890, KTS 870, KTS 840, and KTS 800 Truck, Bosch offers a modular workshop-based and professional diagnostic system which can be selected for a specific diagnosis. combined to find a suitable solution for every workshop. The center of diagnostics: DCU 130 tablet PC Developed especially for workshop use, the robust DCU 130 (Diagnostic Control Unit) controls the test and diagnostic systems of Bosch, e.g. FSA 00 and the modules from the KTS series. DCU 130 is both a PC and a control unit that can be used as an alternative to a laptop. The touch screen ensures flexible and convenient work. DCU 130 comes equipped with two lithium-ion batteries for mobile use in the workshop or during a test drive Whichever way you look at it: It becomes a workshop system. The KTS 70, 40, or Truck systems from the KTS series, combined with the convenience of the DCU 130 tablet PC (including charger), ensure safe, practical, and economical diagnosis in the workshop. 3
4 KTS 890: Fast and flexible vehicle analysis KTS 890: A combination of the DCU 130, KTS 40, and FSA 00 An advantageous module concept with wireless link to the PC system Positioning of the FSA 00 module in the engine compartment Positioning of the KTS module in the vehicle interior Convenient adaptation with short sensor lines KTS 890: Advantages of fast engine tests Equipment for cost-effective use Compact, battery-driven measurement module with wireless link to the DCU 130 tablet PC Software for testing the most important electrical and electronic components Time-saving testing while components remain in the car Around 30 preset component tests Signal generator simulates sensor signals Measurement of battery no-load for up to 24 hours Universal oscilloscope with 2-channel (2 x 40 MS/s) and 4-channel mode (4 x 1 MS/s) Testing of vehicle bus systems (e.g. CAN) Importing and saving comparative curves Proper engine test functions KTS 890 (DCU KTS 40 + FSA 00): The mobile test system for electrics and electronics diagnostics The handy FSA 00 from Bosch forms the perfect basis for cost-effective vehicle system analysis. The batterydriven measuring module has a wireless link to the tablet PC. Its main strengths include easy testing of all important electric and electronic components, and the convenient display of actual values from ECU diagnosis (KTS module). A large number of practical equipment details make KTS 890 a safe investment. Equipment details FSA 00 Storage case, network component with network connecting cable, USB cable, SystemSoft[plus] system software, Multi 1/Multi 2 and B+/B connecting cable, terminal 1/1 connecting cable, trigger clamp and current clamp 1,000 A, air pressure measurement with hose, universal KB probe, and remote operation push-button. DCU 130 the tablet PC Designed for workshop use, the robust DCU 130 controls all test and diagnostic systems from Bosch. Integrated handle 4 Recessed USB connection
5 KTS 870: Control unit ECU diagnosis with first-class measuring technology Wireless technology: Fast work on the vehicle KTS 870: Combination of the DCU 130 and KTS 70 KTS 870 (DCU KTS 70): Easier testing of complex electronics Rapid troubleshooting with reliable results is required for all vehicles brought to the workshop. With KTS technology, you are well-equipped to meet the demands placed on workshops today by modern vehicle technology. Intelligent and future-safe due to internal OBD exchange adapter Software-controlled through ESI[tronic] 2.0 Simple connection of the KTS module to the vehicle Clear communication via multiplexer and cable adapter recognition: K and L line, SAE and CAN can be connected to all possible terminals on the OBC connector Intelligent adapter cable ensures: Safe control of the multiplexer Automatic control unit search function KTS 870: First-class technical equipment Control unit diagnostics with first-class equipment I ntegrated 2-channel multimeter and 2-channel oscilloscope R esistance measurement with enhanced measurement ranges Voltage measurement with enhanced measurement functions Module holder allows easy attachment and detachment V isual and acoustic status detection and moni toring of wireless link Simulation mode can be individually adjusted with the DDC (diagnostics device configuration). Demonstration possible without vehicle. Continuity tester for locating faults Diode measurement for testing components Possibility to adapt FSA current clamps Hot swap function Status LED display USB Bluetooth
6 KTS 840: Simply reliable ECU diagnosis KTS 840: Combination of the DCU 130 and KTS 40 KTS 840: Reliable combination with advantages Convenient and mobile because of the wireless Bluetooth transmission Bluetooth Class 1 Standard with a range of up to 100 m Control and activation of the installation via integrated DCC software Automatic KTS module search Wireless connection test by the integrated transducer Test program for testing wireless connection Wireless technology: Flexible at the vehicle KTS 840 (DCU KTS 40): Fast connection with Easy Connect In order to safely recognize manufacturer-specific diagnostic sockets, Bosch offers Easy Connect, the easy adapter concept. Only manufacturer-specific adapter leads and OBD diagnostic cables can be easily connected for a direct link to the reliable control unit diagnostics. KTS 40 The following operating systems are supported: MS Windows XP, Vista Home Premium, Vista Business, and Windows 7 32 bit T hanks to a USB interface, the KTS module can also be connected to all current laptops / PCs Mounting bracket included in scope of delivery KTS modules the ECU testers Performance is shown in every detail. KTS modules from Bosch for control unit diagnosis 6 Upgradeable because of an integrated exchange adapter
7 KTS 800 Truck: Professional solution for commercial vehicles Professional diagnostics on commercial vehicles KTS 800 Truck (DCU KTS Truck): Complete mobile system for commercial vehicle diagnosis Ready-to-use diagnostic control unit (DCU 130) and mobile KTS Truck module Two lithium-ion batteries permit mobile use of the DCU 130 everywhere in the workshop or during a test drive Mobile work over long periods KTS 800 comes with two lithium-ion batteries for long lasting performance Only one battery is sufficient to continue operation in the workshop KTS 800 Truck: Combination of the DCU 130 and KTS Truck KTS 800 Truck: Advantages in truck diagnosis With KTS 800 Truck and the ESI[tronic] software, the commercial vehicle workshop obtains the complete solution for the diagnosis of vans, trucks, buses, and trailers. T he integrated handle on the back of the DCU 130 creates an easy handling mechanism R obust housing with 13.3" touch screen Recessed USB connection in order to connect accessories in a protected way C onspicuous features on the vehicle can be documented with the integrated camera so the required spare parts can be photographed If required, the batteries can be replaced without interruption during regular operation (hot swap Practical: Technical data and circuit diagrams function) ESI[tronic] Truck provides extensive support during troubleshooting: Through actual values and system ESI[tronic] Truck: Especially for commercial vehicles information with setpoint values, output voltage, In addition to control unit diagnosis, the ESI[tronic] characteristics, etc. Truck software contains information such as circuit diagrams, service and repair instructions, and basic The intuitive operation with dynamic component information on the commercial vehicles. Model series, description makes it very simple and quick to use performance, engine code, and axle configuration all the integrated circuit diagrams. form the basis for in-depth diagnostics in the commercial v ehicle workshop. Other additional important diagnostic functions are available: Reading / deleting error codes, selecting actual values, activating actuators, resetting service intervals, and teaching components. 7
8 KTS functions at a glance KTS functions KTS 8901 KTS 8701 KTS 8401 KTS 800 Truck1 Diagnostics programs for passenger cars ISO , K / L lines, flashing code ISO systems for EU vehicles SAE systems for American and Japanese vehicles - SAE J 180 VPW (Ford) corresponds to ISO SAE J 180 PWM (GM,...) corresponds to ISO OBD-CAN protocols - CAN ISO ISO OBD High speed - High speed, middle speed, low speed, and single wire CAN Diagnostics programs for commercial vehicles SAE J 1939 Connection to the PC Bluetooth WLAN USB interface AWN capability Integration in company s internal networks Measuring technology Accuracy: 1% of measured value Voltage: min. resolution 0.1 mv; max. measurement range 200 V Resistance: min. resolution 100 mohm; max. measurement range 1 mohm Current: min. resolution 0.1 ma; max. measurement range 1,000 A (special accessories) 1-channel multimeter 2-channel multimeter 2-channel oscilloscope Input resistance: 1 mohm Trigger: different sources Storage: 0 signal curves à 2 channels Channel 1: potential-free Channel 2: potential-free 2- / 4-channel oscilloscope 2-channel operation: 2 x 40 mega-samples / sec 4-channel operation: 4 x 1 mega-samples / sec 13.3" 13.3" 13.3" 13.3" Display Operation Touch screen Push-buttons OBD exchange adapter, controlled by ESI[tronic] software Exchangeable Multiplexer 8 Model Order number KTS 890 KTS 800 Truck Model Order number Model Order number KTS KTS DCU
9 KTS functions at a glance KTS functions Connection option DVD drive Keyboard / mouse Printer connection Equipment in line with workshop needs Effective shock protection Drip-proof Function temperature range 0 to 40 C Power supply Via vehicle battery (diagnosis connector) Via internal battery2 Via cigarette lighter Via network component Adapter concept Easy Connect Possible ESI[tronic] information Catalog and parts information Order processing and calculation Diagnostics and repair of the vehicle Diagnostics and repair of the product Diagnostics OBD Diagnostics Scope of delivery Network component (1 V / 1 A) Network component (20 V / 3. A) Network component (19 V / 3.7 A) Network connecting cable OBD exchange adapter, exchangeable OBD diagnostic cable 1. m Uni 4 adapter Universal adapter set Measuring cable, 2-core (red, black) 3.0 m Measuring cable, 2-core (blue, yellow) 3.0 m Measuring cable, blue / yellow Measuring cable, black Test prod, red Terminal connector, black DVD drive USB connecting cable, 1.0 m USB connecting cable, 3.0 m Connecting cable for Multi 1 Connecting cable for Multi 2 Connecting cable B+ / B- Connecting cable terminal 1 / 1 (Uni line IV) Trigger clamp Current clamp 1,000 A Oil temperature sensor Air pressure measurement with hose line Universal KV probe System software Systemsoft[plus] Bluetooth USB adapter Touch pen Mounting KTS 40 / 70 2 x lithium-ion batteries for DCU 130 Suitcase 1 Device only operative with ESI[tronic] enabling / licensing KTS 8901 KTS 8701 KTS 8401 KTS 800 Truck1 2x 2x 3 2 only DCU OBD diagnostic cable truck 0.9 m 9
10 KTS Series Facts and figures Special accessories Order number Tire valve activator AC / DC current clamp 100 / 600 A Current clamp 30 A, 1.6 m Infrared temperature sensor Air temperature sensor Extension cable for temperature sensor Liquid pressure kit Hybrid tester FSA Charging tray Canon IP 3600 printer USB connecting line 1.0 m Touch pen DCU Mobile cart without charger Charger Mechanical mount Battery charger Also order USB connecting line 1 Replacement battery for DCU Special accessories KTS 890 KTS 870 Order number Adapter cable for Iveco (year of construction before 1996), 3-pole Adapter cable for MB, 14-pole Adapter cable for Scania (year of construction before 2004) Adapter cable for Renault VI Adapter cable for Iveco (year of construction after 1996) Adapter cable for MAN TG (circular) Adapter cable for DAF & SCANIA Adapter cable for MAN Series Adapter cables for trailers Adapter cable ABS module Adapter cable ABS modular Adapter cable Wabco / Knorr Trailer ABS / EBS Adapter cable EB Adapter cable ISO Adapter cable for buses Adapter cable for ABS VOLVO bus Adapter cable for ECS VOLVO bus Adapter cable for ZF Adapter cables for vans Adapter cable for Iveco Daily Adapter cable for VW LT / T Adapter cable for Citroën / Peugeot Boxer Adapter cables for US trucks Adapter cable US protocol 6 pin Adapter cable US protocol 9 pin Cable sets Cable set for trailers 10 Cable set for buses Cable set for vans (ABS modal, ABS modular, Wabco / Knorr ABS / EPS trailers, EB+, ISO 7638) (ABS Volvo, EPS Volvo, ZF adapter) (Iveco, Daily, VW LT / T4, Citroën / Peugeot Boxer) Adapter cable for Volvo (Volvo, Iveco < 96, MB 14-pole, Scania < 2004, Renault, MAN TG circular, MAN Series 2000, DAF & Scania circular and including suitcase) KTS 800 Truck Adapter cables for trucks Cable set for trucks KTS KTS 800 Truck
11 KTS 890 / 870 / 840 Facts and figures Special accessories Order number KTS 890 Adapter cables Easy Connect (new adapter concept) Adapter cable for BMW, 20-pole Adapter cable for Daewoo / GM, 12-pole Adapter cable for Fiat Group, 3-pole Adapter cable for Honda, 3- and -pole Adapter cable for Hyundai / Mitsubishi, 12-pole Adapter cable for KIA, 20-pole Adapter cable for Mazda, 2-pole Adapter cable for Mercedes-Benz (Sprinter, Atego) Adapter cable for Nissan, 14-pole Adapter cable for Peugeot, 30-pole (PSA 30) Adapter cable for Renault commercial vehicles, 12-pole Adapter cable for Renault passenger cars, 12-pole Adapter cable for Scania / DAF commercial vehicles, 16-pole Adapter cable for Suzuki, 6-pole Adapter cable for Toyota (Avensis) without pin 1 & Adapter cable for Toyota, 17-pole Adapter cable for Toyota, 23-pole Adapter cable for VW / Audi Adapter cables (existing adapter concept) Adapter cable for Ford Adapter cable for Ford EEC4 Adapter cable for Ford (adaptation of PSG- pump device via CAN) (EDC, MS ) (EDC, MS 6.1, MS 6.4, CR, EDC7C) Adapter cable for MAN, 37-pole Adapter cable for MAN, 12-pole Adapter cable for Mercedes-Benz Adapter cable for Opel Multec Adapter cable for Opel Vauxhall Adapter cable for PSA (+ / - clip) Adapter cable for PSA, 2-pole Adapter cable for Rover Adapter cable for power supply (connection to cigarette lighter) 6 Power supply banana plug and power supply socket OBD diagnostic cable, 3.0 m OBD diagnostic cable,.0 m OBD adapter box with OBD connector Level adaptation 12 V / V Test adapter for Mercedes-Benz, 38-pole Test cable set KTS cable set consisting of: Adapter cable for Fiat, Lancia, Alfa, Citroën, Peugeot, Renault, BMW KTS cable set consisting of: Adapter cable for VW, Audi, Fiat, BMW, MB, Toyota, Peugeot KTS 870 KTS Also order mechanical mount or charger With vertical and horizontal incline, 4 USB ports, 1 LAN port 3 With vertical and horizontal incline 4 Charger for 2 batteries for the DCU 130 (excluding battery) Only in conjunction with Uni 4 adapter (4-way KTS 200, 340, 30, 40, 70, 670) 6 Only in conjunction with or Connection to the vehicle depends on the diagnostic socket Connection possibilities are the OBD diagnostic cable or the OBD diagnostic cable plus Easy Connect, or the OBD diagnostic cable plus Uni 4 adapter with vehicle-specific cable. 11
12 Bosch: Bringing you the workshop of the future For over 12 years, Bosch innovations have been keeping vehicles on the road and getting people to and from their destinations while improving safety and peace of mind along the way. Bosch Automotive Aftermarket offers workshops and retailers a comprehensive portfolio of products that is unmatched worldwide: Efficient diagnostics Fast and reliable delivery service The world s most comprehensive range of spare parts including both new and remanufactured Workshop concepts for all requirements Comprehensive range of training courses Targeted sales and marketing support Skilled hotline Workshop portal available 24 hours a day Favorable leasing offers for workshop equipment and software And many other services to guarantee your success From parts to scheduling, organization and results, our solutions are combined with additional services to ensure your needs will be perfectly met, helping you to maximize your potential. Workshop tip: Technical hotline and remote diagnosis for all ESI[tronic] customers: Know-how and solutions by Bosch for your day-to-day work in the workshop. Our practical experts will assist you with the diagnosis and repair The right to make changes of a technical nature and to alter the range on offer is reserved. Innovative workshop equipment Robert Bosch GmbH Automotive Aftermarket of passenger cars and trucks so you get results quickly. Business Unit Diagnostics Germany AA / MKI F 026 P / Plochingen
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