Breaking Through All The Bits And Bytes To Bring Real Information Modeling To The Factory Floor

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Julie Campbell
7 years ago
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1 Breaking Through All The Bits And Bytes To Bring Real Information Modeling To The Factory Floor John Rinaldi President, Real Time Automation W: +1 (262) M: +1 (414)

2 History Practices Limitations

4 To Enterprise DeltaPan DeltaPan SENSOR ETHERNET BUSES

5 1. No Consistent Data Typing 2. No Access To Non-Control Data 3. No Consistent Access To Device Data 4. Difficult to Coordinate Industry Standards 5. Only Proprietary Extensions 6. Inconsitent Mechanisms for Program Execution.And Much Much More

7 CHANGE 1. More Data 2. Mobile Access 3. Integration of Enterprise and Devices 4. Archiving of More Data 5. IT People Wanting Access to Factory Data 6. More Dashboard Type Applications 7. More Database Type Applications 8. More Cloud Type Applications

8 Consistent Set of Built-In Data Types Set of Standard Types well-known UA Devices Extensible Type System Discoverable Types Types in the Address Space Root Types ReferenceTypes VariableTypes DataTypes ObjectTypes EventTypes

9 Root Types ReferenceTypes VariableTypes DataTypes ObjectTypes EventTypes FLOAT INT16 BINARY INTEGER

10 Root Types ReferenceTypes VariableTypes DataTypes ObjectTypes EventTypes hassubtype DATATYPE BaseDataType hassubtype hassubtype ALL NODES REFERENCED TO OPC UA FOUNDATION DATATYPE NodeID DATATYPE Structure DATATYPE DiagnosticInfo

11 Root Types ReferenceTypes VariableTypes DataTypes ObjectTypes EventTypes DATATYPE BaseDataType hassubtype DATATYPE Structure ALL TYPES REFERENCED TO VENDOR/TRADE GROUP hassubtype hassubtype DATATYPE ControlBlock DATATYPE DriveDiagnostics

12 OBJECT DataTypes DATATYPE BaseDataType hassubtype URI DATATYPE Structure hassubtype hassubtype DATATYPE ControlBlock DATATYPE DriveDiagnostics Provides Consistent Data Types for Common Types Clients Can Identify & Trace Type Definitions Clients Can Discover, Understand, Use New Types

13 Variables, Objects or Groups of Objects Reusable and consistent across multiple applications Extensible & Discoverable Types in the Address Space Root Types ReferenceTypes VariableTypes DataTypes ObjectTypes EventTypes

14 Consistent reliable reusable variables throughout a device, process or industry wide applications VARIABLE Ramp Up Speed TYPE DEFINITIONS VARIABLE TYPE DEFINITIONS Variable Type Ramp Up Speed Attribute list

15 Consistent reliable reusable objects throughout a device, a process or an industry VARIABLES References Reads / Writes METHODS Events OBJECT TYPE

16 Object types can represent simple items OBJECT Drive OBJECT TYPE DEFINITIONS OBJECT TYPE TYPE Drive DEFINITIONS Speed VARIABLE Ramp Speed Variable Type Ramp Up Speed Attribute list

17 ALL NODES REFERENCED TO TRADE GROUP Object types can represent machines, processes or anything else. OBJECT TYPE CoffeeMaker SIMPLE NODE REFERENCED TO TRADE GROUP Timer Heater Pump Heating Element Heat Sensor State Temperature

18 OBJECT ObjectTypes OBJECT TYPE BaseObjectTypes OBJECT TYPE CoffeeMaker Timer Heater Pump Heating Element Heat Sensor State Temperature Clients Can Identify & Trace Type Definitions Provides Consistent Models for Components, Devices, Processes, Lines or Plants Clients Can Discover, Understand, Use New Types

19 OPC UA PROVIDES MORE PEOPLE WITH MORE ACCESS TO MORE DATA Problem: Consistent Access To Data from Device to Device Solution: Standardized, Discoverable, Consistent Types Problem: Current Systems Deliver Data NOT Information Solution: UA Designed To Deliver Information INFORMATION MODELING Problem: Tedious and Difficult to Configure Client Devices Solution: Standard Models Provide Ease Configuration Problem: Difficult To Deploy Industry Wide Info Models Solution: Models Referenced To Trade Group Standards

20 System Design Difficulties Integration Issues Lack of Secure Data Transfer Data Consistency Hard to Integrate with Business Systems Phone & Tablet Access

21 Customer Distributor Factory internet INTERNET DOMAIN HISTORIANS BUILDING MANAGEMENT ENTERPRISE DOMAIN USER INTERFACES PLCs EMBEDDED CONTROL CONTROLLER DOMAIN HUMAN INTERFACES GENERATOR 1 GENERATOR 2 GENERATOR 3 GENERATOR n GENERATOR DOMAIN I/O SWITCHGEAR HUMAN INTERFACES END DEVICE DOMAIN RTDs

22 MNGMNT SYS OPC UA CLIENT CLOUD APPS OPC UA CLIENT MOBILE APPS OPC UA CLIENT OPC UA CLIENT HISTORIANS HMIs OPC UA CLIENT BMS OPC UA CLIENT OPC UA SERVER OPC UA CLIENT OPC UA SERVER PLCs TRADITIONAL PLCs OPC UA CLIENT HMIs TRADITIONAL HMIs OPC UA CLIENT OPC UA CLIENT OPC UA SERVER GENERATORS OPC UA SERVER IO OPC UA SERVER SWITCHGEAR TRADITIONAL IO

23 Ease of System Design Ease of Integration Data Consistency Secure Data Transfer Integration with Customer Business Systems Phone & Tablet Access

24 Software Stacks Development Services John Rinaldi Industrial Automation Gateways

A Data Collection Revolution?

An Open SCADA Standard For Collecting Archiving and Monitoring Remote Data A Data Collection Revolution? John Rinaldi, Real Time Automation GENERAL TRENDS 15 Billion Internet Devices from 2.5B today Vastly