System Architecture. The purpose of this document is to outline my personal vision of what we can do to take our existing and soon-tobe-released
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- Primrose Hawkins
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1 System Architecture The purpose of this document is to outline my personal vision of what we can do to take our existing and soon-tobe-released products and co-ordinate them so that all C-H products talk together and are configured via a standard software suite.
2 System Architecture The idea is to select network connectivity options, and software components so that: Automation/Control Metering Protection all speak together using standard hardware and utilize a standard software configuration interface (CH Studio)
3 System Architecture Imagine being able to interlock breaker trips in logic to the operation of a starter Or to provide load-shedding via metering in one integrated package!!! Control logic would be distributed throughout the plant and interconnected by High-Speed EtherNet on a fibre-optic backbone (immune to electrical noise!!!)
4 System Architecture The system would be fully scaleable from one device to 1000 s!!! Here s some examples: 2 drives (DeviceNet), one (OPC) requires 1 processor, 1 DeviceNet Module 100 Motor starters (40 DeviceNet, 60 Qwire), 10 DP4000 (8 OPC, 2 Incom), 30 Energy Sentinels, 4 drives (Profibus DP) requires 1 processor, 1 DeviceNet module, 1 Qwire module, 1 Profibus Module, 1 Incom Module
5 System Architecture The system revolves around our impending IT product release and the CH-Studio Suite of software...
6 IO Modules Along with standard I/O modules (Digital I/O and Analog I/O), there would be some network subcommunication options: DeviceNet Modbus Profibus DP (and thus PA) Qwire Incom
7 IO Modules The process of assigning modules to the processor would automatically load the correct passthru driver eg if a modbus module is added to the processor chassis, the Modbus TCP/IP passthru would be loaded
8 IO Modules /EtherNet Gateway DeviceNet Module Each communicating I/O module would store (map) data from attached devices (starters, drives, sensors, meters, protection, etc.) into a memory location in the processor module...
9 IO Modules OPC via LAN /EtherNet Gateway Incom Module The built-in OPC server in the processor serves the data collected in the modules out to the network.. Each point of data being served has an automatically generated tagname associated or can be custom tagged...
10 IO Modules OPC via LAN TCP/IP data via LAN /EtherNet Gateway Incom Module Meanwhile, the passthrough driver allows the protocol under the comm module to be embedded into an ethernet TCP/IP packet which is accessible by any compatible hardware, driver or OPC server on the LAN...
11 IO Modules OPC via LAN TCP/IP data via LAN /EtherNet Gateway Incom Module The idea of the passthrough would be to allow the Module and to operate as a gateway... a method to get local subnetwork data into a global LAN (not unlike the EtherNet MINT or an EtherNet/IP module in a PLC...
12 Here s a look at the layout of the network
13 / Gateway Modbus Card DeviceNet Card Profibus Card Qwire Card Incom Card Conventional IO Modules ProfiBUS DP/PA Coupler Modbus Device (eg WeighScale) DeviceNET MCCs ProfiBUS DP Devices ProfiBUS PA Devices Qwire MCC InCom MCC
14 Notice that devices can communicate either directly on the LAN (via OPC or Incom TCP/IP) or via an Incom module. ProfiBUS DP/PA Coupler / Gateway Modbus Card DeviceNet Card Profibus Card Qwire Card Incom Card Conventional IO Modules Modbus Device (eg WeighScale) DeviceNET MCCs ProfiBUS DP Devices ProfiBUS PA Devices Qwire MCC InCom MCC
15 / Gateway Modbus Card DeviceNet Card Profibus Card Qwire Card Incom Card Conventional IO Modules Modbus Device (eg WeighScale) OPC tags can be utilized directly by graphical interfaces (such as epro or Iconics), trending software, Building Management systems, etc ProfiBUS DP/PA Incom TCP/IP communicates to Coupler the PowerNet Database... DeviceNET MCCs ProfiBUS DP Devices ProfiBUS PA Devices Qwire MCC InCom MCC
16 Devices such as drives, starters, sensors, etc can be served up via OPC to graphical interfaces (such as epro or Iconics) It would also be possible to use the TCP/IP passthru to pass data into a different controller where logic can be executed without bottlenecks! ProfiBUS DP/PA Coupler / Gateway Modbus Card DeviceNet Card Profibus Card Qwire Card Incom Card Conventional IO Modules Modbus Device (eg WeighScale) DeviceNET MCCs ProfiBUS DP Devices ProfiBUS PA Devices Qwire MCC InCom MCC
17 / Gateway Modbus Card DeviceNet Card Profibus Card Qwire Card Incom Card Conventional IO Modules ProfiBUS DP/PA Coupler Modbus Device (eg WeighScale) DeviceNET MCCs ProfiBUS DP Devices ProfiBUS PA Devices Qwire MCC InCom MCC
18
19 Workstations throughout the LAN can contain the PowerNet Device Server, PowerNet Clients, CH Studio, trending software, BMS Systems YOU NAME IT!!! It all talks via a standard interface (Ethernet) and common config tools (CH Studio).
20 PowerNet as it exists today can be bundled with CH Studio as an option. The Iconics HMI would be the central interface scaled down version (or web-page version) would run on the epro, giving end-users a robust field terminal to view ALL plant data, including Metering and protection single lines it is also possible to control the process from the epro...
21 PowerNet system migrates to OPC so that all clients now use an OPC interface to the field devices
22 Fibre optics provide a noise immune transport media between peers it carries all protocol transactions in the same pipe (standard cat5e available as well)
23 I don t see the purpose of Webservers built-in to the field devices, it is only a gimmick which provides no means of attaching data to the control system
24 OPC built-in to the devices is EXTREMELY POWERFUL!!!! Users simply browse and then drag-and-drop datapoints into the control system with OPC
25 ALL Cutler Peer-to-Peer devices should eventually contain an EtherNet connection (fibre or cat5e) and an OPC server. Intrinsyc software here in BC specialize in embedded OPC servers and can provide OEM plugin boards to allow our devices to support built-in OPC
26 It will be IMPOSSIBLE to standardize on any one DEVICE-LEVEL bus instead we interface to ANYTHING by creating a commication module to talk to the Device Network and serve up data either by OPC or by passing the data through over TCP/IP. Many OEMs now make these comm modules...
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