1955 & 56 CHEVY CONTROL PANEL CONVERSION KIT PCA GOLL ST. - SAN ANTONIO, TX ph fax C O L D H E A T
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1 955 & 56 CHEVY CONTROL PANEL CONVERSION KIT PCA DASH DEF C O L D FLOOR H E A T 8865 GOLL ST. - SAN ANTONIO, TX ph fax PCA REV C 8/0/ CHEVY CNTRL PNL CONVERSION KIT INSTR. PG OF 3
2 955 & 56 CHEVY CONTROL PANEL CONVERSION Table of Contents PAGES COVER TABLE OF CONTENTS CONTROL PANEL CONVERSION KIT PACKING LIST DISASSEMBLY FIGURE OFF-SET BRACKET RELOCATION FIGURE -b BLOWER & MODE LEVER INSTALLATION BLOWER & MODE LEVER INSTALLATION CONT. FIGURE 3 UPPER LEVER POT BRACKET INSTALLATION FIGURE 4 BLOWER & MODE SLIDE POT INSTALLATION FIGURE 5& 5a COLD & HEAT SLIDE POT ASSEMBLY FIGURE 6-7a 955 SLIDE POT INSTALLATION FIGURES 8&9 956 SLIDE POT INSTALLATION FIGURES 0 & LOWER POT BRACKET INSTALLATION FIGURE BEZEL AND PLACARD INSTALLATION FIGURE 3 KNOB INSTALLATION FIGURE 4 CONTROL PANEL CONVERSION KIT PACKING LIST PCA REV C 8/0/ CHEVY CNTRL PNL CONVERSION KIT INSTR. PG OF 3
3 955 & 56 CHEVY CONTROL PANEL CONVERSION & 56 CHEVY CONTROL PANEL CONVERSION PACKING LIST No. QTY. PART No. DESCRIPTION PFR 4606-PUA SLR 4900-SLR PCB 85-PSR JSR PCB SLR SLR SSR SSR 808-VUB 85-VUB 83-VUB VUI VUE 837-VUB 807-VUB 4900-SLR SLR JSR JSR 4840-PCR CAST POT HOLDER SLIDE POT PC BOARD ASM 55 CHEVY LL/AC CAST PUSH ROD 55 CHEVY L R/HEAT CAST PUSH ROD CHEVY LOWER POT BRKT #8 x.5 SELF TAPPING SCREW #8 NYLON CUP WASHER CHEVY UPPER POT BRKT CHEVY BLOWER LEVER CHEVY MODE LEVER NYLON SHOULDER SPACER NYLON SPACER 5/6 FENDER WASHER 5/6-8 NYLON LKNUT 5/6-8 x 3/4 HEX BOLT NYLON FLAT WASHER /8 /8" PUSH ON RING 6-3x3/8"PANMS 6-3 NYLON LOCKNUT 56 CHEVY LL/AC CAST PUSHROD 56 CHEVY LR/HEAT CAST PUSHROD.4 ID x.65 OD x.03 WASHER.44IDx.65ODx.5NYLONWASHER CHEVY PLACARD CONVERSION KIT PCA ** BEFORE BEGINNING INSTALLATION OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT. PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 5 DAYS. AFTER 5 DAYS, VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS. DASH FLOOR DEF C H O L E D A T PCA REV C 8/0/ CHEVY CNTRL PNL CONVERSION KIT INSTR. PG 3 OF 3 3
4 955 & 56 CHEVY CONTROL PANEL CONVERSION 955 & 56 CONTROL PANEL CONVERSION REMOVE CONTROL KNOBS. (RETAIN) REMOVE BLOWER SWITCH AND DISCARD. REMOVE CONTROL PANEL BEZEL. (RETAIN) REMOVE PLACARD AND DISCARD. REMOVE INSIDE/ OUTSIDE AIR LEVER BY REMOVING RETAINING CLIP AND STUD. (DISCARD) USE A DRILL OR A DREMEL TOOL TO REMOVE THE TWO CABLE BRACKET RETAINING RIVETS, REMOVE BRACKET AND DISCARD. (AS SHOWN BELOW, SEE FIGURE ) INSIDE/OUTSIDE AIR LEVER RETAINING CLIP AND STUD OEM BLOWER SWITCH INSIDE/OUTSIDE AIR LEVER CABLE BRACKET RIVETS CONTROL KNOBS CABLE BRACKET PLACARD CONTROL KNOBS BEZEL OFF-SET CABLE BRACKET FIGURE PCA REV C 8/0/ CHEVY CNTRL PNL CONVERSION KIT INSTR. PG 4 OF 3 NOTE: SOME CONTROL PANELS HAVE AN OFF-SET CABLE BRACKET WHICH MUST BE RELOCATED. SEE PAGE 5 FOR RELOCATING INSTRUCTIONS.
5 955 & 56 CHEVY CONTROL PANEL CONVERSION CABLE BRACKET RELOCATION USING A /8, DRILL BIT REMOVE THE (4) O.E.M. MOUNTING RIVETS SEE FIGURE BELOW. ONCE RIVETS HAVE BEEN REMOVED SLIDE THE CABLE BRACKET FORWARD, ALIGNING THE BACK SIDE OF THE BRACKET FLUSH WITH THE CONTROL PANEL AS SHOWN IN FIGURE a. MARK MOUNTING HOLES ON O.E.M. CABLE BRACKET, REMOVE BRACKET AND DRILL (4) 9/64 MOUNTING HOLES IN CABLE BRACKET. MARK HOLES ALIGN FLUSH RIVETS FIGURE a CABLE BRACKET DRILL 9/64 HOLES FIGURE () 837-VUB 6-3 x 3/8 PH MACHINE SCREW USING(4) 6-3 x 3/8 PH MACHINE SCREWS AND NYLOCK NUTS ATTACH THE CABLE BRACKET AS SHOWN IN FIGURE b. (4) 807-VUB 6-3 NYLON LOCK NUT FIGURE b () 837-VUB 6-3 x 3/8 PH MACHINE SCREW BLOWER & MODE LEVER INSTALLATION USINGA5/6-8x.750HEXBOLT,()ANWASHERS,()NYLONSPACERS,()NYLON SHOULDER SPACERS, AND NYLOCK NUT; INSTALL THE BLOWER & MODE LEVERS AS SHOWN IN FIGURE 3 & 3a, PAGE PCA REV C 8/0/ CHEVY CNTRL PNL CONVERSION KIT INSTR. PG 5 OF 3 5
6 955 & 56 CHEVY CONTROL PANEL CONVERSION 83-VUB 5/6-8 x.750 HEX BOLT SLR BLOWER LEVER 808-VUB AN WASHER SSR NYLON SPACER SLR MODE LEVER SSR NYLON SHOULDER SPACER FIGURE 3a SSR NYLON SPACER 808-VUB AN WASHER 85-VUB NYLOCK NUT FIGURE 3 UPPER LEVER POT BRACKET INSTALLATION USING () 6-3 x 3/8 PH MACHINE SCREWS & 6-3 NYLON LOCK NUTS, INSTALL THE UPPER LEVER POT BRACKET AS SHOWN IN FIGURE 4. () 807-VUB 6-3 NYLON LOCK NUT UPPER LEVER POT BRACKET FIGURE 4 () 837-VUB 6-3 x 3/8 PH MACHINE SCREW PCA REV C 8/0/ CHEVY CNTRL PNL CONVERSION KIT INSTR. PG 6 OF 3
7 955 & 56 CHEVY CONTROL PANEL CONVERSION BLOWER & MODE SLIDE POT INSTALLATION INSTALL SLIDE POT PC BOARD ASSEMBLY AND CAST POT HOLDERS AS SHOWN IN FIGURE 5. PLACE THE CAST POT HOLDER ON BRACKET, WITH THE BLOWER LEVER PLACED INSIDE THE CAST POT HOLDER AS SHOWN. NOTE: MAKE SURE CAST POT HOLDER DOES NOT TOUCH MTA CONNECTORS OR SOLDER JOINTS ON THE PC BOARD! SEE FIGURE 7A, PAGE 8. PLACE THE SLIDE POT PC BOARD ASSEMBLY ON CAST POT HOLDER AS SHOWN. NOTE: ALIGN THE SLIDE POT LEVER INSIDE THE HORSESHOE PORTION OF THE BLOWER LEVER AS SHOWN IN FIGURE 5a. SECURE THE PC BOARD AND CAST POT HOLDER TO THE BRACKET AS SHOWN USING () #8 x.5 SELF TAPPING SCREWS AND NYLON CUP WASHERS. SEE FIGURE 5. (DO NOT OVER TIGHTEN, TIGHTEN JUST ENOUGH TO KEEP THE NYLON WASHERS FROM TURNING.) REPEAT STEPS OF MODE LEVER (SHOWN ASSEMBLED) IN FIGURE 5 BELOW. () 85-PSR #8x.5SELF TAPPING SCREW () JSR NYLON CUP WASHER 4606-PUA SLIDE POT PC BOARD ASM. SLIDE POT LEVER BLOWER LEVER DUETOCASTING VARIATIONS OF THE FACTORY PANELS IT MAY BE NECESSARY TO FILE THESE TIPS. REMOVE JUST ENOUGH TO PROVIDE SMOOTH OPERATION BLOWER LEVER PFR CAST POT HOLDER SLIDE POT LEVER FIGURE 5a MODE LEVER PCA REV C 8/0/ CHEVY CNTRL PNL CONVERSION KIT INSTR. PG 7 OF 3 FIGURE 5 7
8 955 & 56 CHEVY CONTROL PANEL CONVERSION COLD&HEATSLIDEPOTASSEMBLY NOTE: DEPENDING ON YOUR APPLICATION, INSTALL THE 955 OR 956 CAST PUSH RODS. 955 CAST PUSH RODS 956 CAST PUSH RODS INSTALL CAST PUSH ROD ON TO THE PC BOARD ASSEMBLY AS SHOWN IN FIGURE 6 BELOW PUA SLIDE POT PC BOARD ASM. CAST PUSH ROD NOTE: 956 CAST PUSH ROD SHOWN FIGURE 6 INSTALL THE PC BOARD AND CAST POT HOLDER AS SHOWN USING A #8 x.5 SELF TAPPING SCREWS AND NYLON CUP WASHER. SEE FIGURE 7 BELOW. (DO NOT OVER TIGHTEN, TIGHTEN JUST ENOUGH TO KEEP THE NYLON WASHERS FROM TURNING.) NOTE: MAKE SURE CAST POT HOLDER DOES NOT TOUCH MTA CONNECTORS OR SOLDER JOINTS ON THE PC BOARD. IF THE CAST POT HOLDER TOUCHES THE MTA CONNECTORS OR THE SOLDER JOINTS ON THE PC BOARD, THE PC BOARD WILL SHORT OUT ONCE THE POWER IS TURNED ON AND CONTROLS WILL NOT FUNCTION PROPERLY. SEE FIGURE 7a BELOW. CAST POT HOLDER PFR CAST POT HOLDER MTA CONNECTOR COLD CAST PUSH ROD & PC BOARD ASM HEAT CAST PUSH ROD & PC BOARD ASM FIGURE 7a 8 () JSR NYLON CUP WASHER FIGURE 7 () 85-PSR #8x.5SELF TAPPING SCREW NOTE: 956 CAST PUSH ROD SHOWN PCA REV C 8/0/ CHEVY CNTRL PNL CONVERSION KIT INSTR. PG 8 OF 3 NOTE: MAKE SURE CAST POT HOLDER DOES NOT TOUCH MTA CONNECTORS OR SOLDER JOINTS ON THE PC BOARD! SOLDER JOINT
9 955 & 56 CHEVY CONTROL PANEL CONVERSION 955 SLIDE POT INSTALLATION HOLDING THE COLD CAST PUSH ROD & PC BOARD ASSEMBLY TOGETHER; THREAD THE #8 x.5 SELF TAPPING SCREW WITH NYLON CUP WASHER INTO THE CONTROL PANEL AS SHOWN. SEE FIGURE 8. NOTE: MAKE SURE CAST POT HOLDER DOES NOT TOUCH MTA CONNECTORS OR SOLDER JOINTS ON THE PC BOARD. REPEAT STEPS FOR THE HEAT PUSH ROD & PC BOARD ASSEMBLY. INSTALL () /6 SPACERS ON LEVERS AS SHOWN IN FIGURES 8&9BELOW. ALIGN THE CAST POT LEVERS WITH THE CONTROL PANEL LEVERS AND SLIDE CAST POT LEVER ON TO THE CONTROL PANEL LEVER. USE OEM MACHINE SCREW WITH WASHER TO SECURE THE CAST POT LEVERS AS SHOWN. NOTE: IF USING AFTERMARKET CONTROL PANEL USE SCREWS SUPPLIED WITH AFTERMARKET CONTROL PANEL TO SECURE CAST PUSH ROD LEVER. () JSR NYLON SPACER JSR WASHER FIGURE 8 COLD CAST PUSH ROD & PC BOARD ASM OEM MACHINE SCREW HEAT CAST PUSH ROD & PC BOARD ASM FIGURE PCA REV C 8/0/ CHEVY CNTRL PNL CONVERSION KIT INSTR. PG 9 OF 3 9
10 955 & 56 CHEVY CONTROL PANEL CONVERSION 956 SLIDE POT INSTALLATION HOLDING THE COLD CAST PUSH ROD & PC BOARD ASSEMBLY TOGETHER; THREAD THE #8 x.5 SELF TAPPING SCREW WITH NYLON CUP WASHER INTO THE CONTROL PANEL AS SHOWN. SEE FIGURE 0. NOTE: MAKE SURE CAST POT HOLDER DOES NOT TOUCH MTA CONNECTORS OR SOLDER JOINTS ON THEPCBOARD. REPEAT STEPS FOR THE HEAT PUSH ROD&PCBOARDASSEMBLY. INSTALL /8 SPACERS ON LEVERS AS SHOWN IN FIGURES 0 & BELOW. ALIGN THE CAST POT LEVERS WITH THE CONTROL PANEL LEVERS AND SLIDE CAST POT LEVER ON TO THE CONTROL PANEL LEVER. USE PUSH-ON RINGS TO SECURE THE CAST POT LEVERS AS SHOWN. FIGURE VUI NYLON SPACER VUE PUSH-ON RING COLD CAST PUSH ROD & PC BOARD ASM HEAT CAST PUSH ROD & PC BOARD ASM 0 FIGURE PCA REV C 8/0/ CHEVY CNTRL PNL CONVERSION KIT INSTR. PG 0 OF 3
11 955 & 56 CHEVY CONTROL PANEL CONVERSION LOWER LEVER POT BRACKET INSTALLATION SECURE THE COLD & HEAT PC BOARD, CAST POT HOLDERS TOGETHER USING () #8 x.5 SELF TAPPING SCREWS WITH NYLON CUP WASHERS. PASS THE SCREWS WITH CUP WASHERS THROUGH PC BOARDS AND POT HOLDERS AND THREAD INTO THE LOWER POT BRACKET AS SHOWN. SEE FIGURE PCB LOWER POT BRACKET () JSR NYLON CUP WASHER FIGURE () 85-PSR #8x.5SELF TAPPING SCREW INSTALL BEZEL AND NEW PLACARD AS SHOWN IN FIGURE 3. BACKING PLATE BEZEL DASH FLOOR DEF C O L D H E A T NEW PLACARD PCA REV C 8/0/ CHEVY CNTRL PNL CONVERSION KIT INSTR. PG OF 3 FIGURE 3
12 955 & 56 CHEVY CONTROL PANEL CONVERSION RE-INSTALL OEM KNOBS AS SHOWN IN FIGURE 4 BELOW. DASH DEF C O L D FLOOR H E A T FIGURE 4 DASH DEF C O L D FLOOR DEF H E A T PCA REV C 8/0/ CHEVY CNTRL PNL CONVERSION KIT INSTR. PG OF 3
13 955 & 56 CHEVY CONTROL PANEL CONVERSION No. QTY. PART No. DESCRIPTION & 56 CHEVY CONTROL PANEL CONVERSION PACKING LIST PFR 4606-PUA SLR 4900-SLR PCB 85-PSR JSR PCB SLR SLR SSR SSR 808-VUB 85-VUB 83-VUB VUI VUE 837-VUB 807-VUB 4900-SLR SLR JSR JSR 4840-PCR CAST POT HOLDER SLIDE POT PC BOARD ASM 55 CHEVY LL/AC CAST PUSH ROD 55 CHEVY L R/HEAT CAST PUSH ROD CHEVY LOWER POT BRKT #8 x.5 SELF TAPPING SCREW #8 NYLON CUP WASHER CHEVY UPPER POT BRKT CHEVY BLOWER LEVER CHEVY MODE LEVER NYLON SHOULDER SPACER NYLON SPACER 5/6 FENDER WASHER 5/6-8 NYLON LKNUT 5/6-8 x 3/4 HEX BOLT NYLON FLAT WASHER /8 /8" PUSH ON RING 6-3x3/8"PANMS 6-3 NYLON LOCKNUT 56 CHEVY LL/AC CAST PUSHROD 56 CHEVY LR/HEAT CAST PUSHROD.4 ID x.65 OD x.03 WASHER.44IDx.65ODx.5NYLONWASHER CHEVY PLACARD CONVERSION KIT PCA CHECKED BY: PACKED BY: DATE: DASH FLOOR C O L D FLOOR DEF H E A T PCA REV C 8/0/ CHEVY CNTRL PNL CONVERSION KIT INSTR. PG 3 OF 3
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