Rakennustuotedirektiivin (89/106/EEC) artiklan 10, neuvoston direktiivi 21. joulukuuta 1988, mukaisesti notifioitu tuotehyväksyntälaitos EOTAN JÄSEN
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1 VTT Expert Services Ltd PL VTT Puh Telekopio Rakennustuotedirektiivin (89/106/EEC) artiklan 10, neuvoston direktiivi 21. joulukuuta 1988, mukaisesti notifioitu tuotehyväksyntälaitos EOTAN JÄSEN Eurooppalainen tekninen hyväksyntä ETA-12/0526 European Technical Approval Kauppanimi: Trade name Hyväksynnän haltija: Holder of approval: Tuotetyyppi ja sen käyttötarkoitus: Generic type and use of construction product: Voimassaoloaika: Validity from/to Tämä versio korvaa: This version replaces: Valmistuspaikat: Manufacturing plants: RR, RRs, RD ja RDs paalut RR, RRs, RD and RDs piles Ruukki Construction Oy Harvialantie 420 FI Hämeenlinna Finland Rakenneteräksestä valmistettu putkipaalu Steel pipe pile made of structural steel From June 27, 2013 to December 19, 2017 ETA-12/0526 valid from December 20, 2012 to December 19, 2017 Ruukki Metals Oy Pulkkila works, Lappohja works, Oulainen Works Ruukki Construction Oy, Hämeenlinna Tämä hyväksyntä sisältää This European Technical Approval contains sivuja/liitteitä pages/annexes 18 sivua sisältäen 5 liitettä, joissa 10 sivua 18 pages including 5 annexes with 10 pages E TA Eurooppalainen tekninen hyväksyntäorganisaatio European Organisation for Technical Approvals
2 Page 2 of European Technical Approval ETA-12/0526 EEI LEGAL BASES AND GENERAL CONDITIONS 1. This European Technical Approval is issued by the VTT Expert Services Oy in accordance with: - Council Directive 89/106/EEC of 21 December 1988 on the approximation of laws, regulations and administrative provisions of Member States relating to construction products 1, modified by the Council Directive 93/68/EEC 2 and Regulation (EC) N 1882/2003 of the European Parliament and of the Council 3, - Laki rakennustuotteiden hyväksynnästä (230/2003) luvut 3 ja 10, Ympäristöministeriön asetus rakennustuotteiden hyväksynnästä 3 sekä Ympäristöministeriön antama valtuutuspäätös (19/629/2009). - Common Procedural Rules for Requesting, Preparing and the Granting of European Technical Approvals set out in the Annex of Commission Decision 94/23/EC 4 ; - Commonly agreed assessment method of March The VTT Expert Services Oy is authorised to check whether the provisions of this European Technical Approval are met. Checking may take place in the manufacturing plant(s). Nevertheless, the responsibility for the conformity of the products to the European Technical Approval and for their fitness for the intended use remains with the holder of the European Technical Approval. 3. This European Technical Approval is not to be transferred to manufacturers or agents of manufacturer other than those indicated on Annex 1; or manufacturing plants other than those indicated on page 1 of this European Technical Approval. 4. This European Technical Approval may be withdrawn by the VTT Expert Services Ltd pursuant to Article 5 (1) of the Council Directive 89/106/EEC. 5. Reproduction of this European Technical Approval including transmission by electronic means shall be in full. However, partial reproduction can be made with the written consent of the VTT Expert Services Ltd. In this case partial reproduction has to be designated as such. Texts and drawings of advertising brochures shall not contradict or misuse the European Technical Approval. 6. The European Technical Approval is issued by VTT Expert Services Ltd in English. This version corresponds to the version circulated within EOTA. Translations into other languages have to be designated as such. 1 Official Journal of the European Communities Nº L 40, , p Official Journal of the European Communities Nº L 220, , p Official Journal of the European Union Nº L 284, , p Official Journal of European Communities Nº L 17, , p. 34
3 Page 3 of European Technical Approval ETA-12/0526 II SPECIFIC CONDITIONS OF THE EUROPEAN TECHNICAL APPROVAL 1. Definition of the product and intended use 1.1 Definition of the construction product RR, RRs, RD and RDs steel pile consist of a hollow section structural steel pipe. Pile may also include mechanical joints (external friction splice or threaded splice) or welded joints, a pile tip (rock shoe or bottom plate), a bearing plate or other additional accessories. Steel grades used in RR and RD pile pipes are S355J2H, S355MH, S420MH, S440J2H, S440MH, S460MH, S550J2H and S550MH. Steel grades used in RRs and RDs pile pipes are S550J2H and S550MH. Steel grades S355J2H, S355MH, S420MH and S460MH are standard steels according to EN Steel grades S440J2H, S440MH, S550J2H and S550MH are specified in annex 2 and 3. Diameters of the piles spliced by mechanical splice are from 76.1 mm to mm and wall thicknesses from 6.3 mm to 12.5 mm. Diameters of the pile spliced by welding on site are from 76.1 mm to mm and wall thicknesses from 6.3 mm to 22 mm. Splice welds made on site are not part of this ETA. External splice used in RR and RRs pile is outside of pile pipe locating pile joint where connection is based on friction and conical contact surfaces. Threaded splice used in RD and RDs pile is pile joint with sleeve where connection is based on threads. Bearing plate can be with or without holes, and it consists of steel plate and plate concentrator. Bottom plate and rock shoe are pile tips which are fastened to the lower end of the pile mechanically with friction and conical surface or fastened by welding. Rock shoe is additionally equipped with a dowel made of structural or hardened steel. Pile tip can also has expander head which make shaft grouting possible. The installation procedures of the shaft grouted pile and grouting materials are not part of the ETA. Pile can be supplied with the interlocking sections when the pile is used as a part of retaining wall structure. Dimensions of piles, pile components and accessories are presented in annexes 1, 3 and 5. RR piles and RRs piles are installed by driving (impact driving, jacking, vibrating, screwing) and RD and RDs piles by drilling. Drilling system components are not part of the ETA. Completed piles and design and installation procedures (execution) of the completed piles are not covered by this ETA. 1.2 Intended use RR, RRs, RD and RDs piles are used as the foundation piles in all kind of structures where the pile foundations are needed e.g. buildings, bridges, harbors or traffic structures. The piles are designed generally as an end bearing pile but designing as a shaft bearing pile is also possible. Products can be also used as a part of retaining wall according to EN The piles are designed for loading by axial forces or horizontal forces or combined loads. If the pile is under considerable cyclical stress they must be taken into account separately. The provisions made in this ETA are based on an assumed working life of the piles of 100 years depending of chosen material thickness and environmental conditions which are defined in Eurocode EN paragraph 4.4 and provided that the conditions laid down in this section and sections 4.2/5.1/5.2 for the packaging, transport, storage, installation, and use are met. The indications given on the working life cannot be interpreted as a guarantee given by the producer, but are to be regarded only as a means for choosing the right products in relation to the expected economically reasonable working life of the works. Products belong to Category S/W1: Product in direct contact with soil, ground- and surface water.
4 Page 4 of European Technical Approval ETA-12/ Characteristics of product and methods of verification 2.1 Characteristics of the product and methods of verification The methods of verification and characteristics of the pile evaluated in this ETA are as follows: CUAP Characteristic Paragraph ER1 Mechanical resistance and stability Bending resistance and stiffness of pile with mechanical joint Tension resistance of pile with mechanical joint Compression resistance of pile with mechanical joint Robustness of pile with mechanical joints Material properties and dimensional tolerances ER2 Safety in case of fire ER 3 Hygiene, health and environment Content and release of dangerous substances Assessment of the characteristic Bending stiffness of the pile with mechanical pile joint: EI spliced 0,75 x EI unspliced (in moment range 0,3-0,8 x M) Bending resistance of the pile with mechanical pile joint: M spliced = W el x f y Tension resistance of the pile with mechanical pile joint: N t,spliced 0,15 x A s x f y Compression resistance of the pile with mechanical pile joint: N c,spliced A s x f y Driven pile: Impact blow test with stress level of 0,75 f y Drilled pile: Mechanical joint tightening test with moment 1 knm Material properties: Pile pipe; Annex 2 and EN10219 Pile components; EN10219, EN10294, EN10297, EN10025, EN10083, EN10248 Dimensional tolerances: Pile pipe and friction sleeve pipe; Annex 3 Pile components; EN22768, EN9013 Testing of material properties and controlling of dimensional tolerances of pile pipe according to EN Not relevant ER 4 Safety in use Not relevant ER 5 Protection against noise Not relevant ER 6 Energy economy and heat Not relevant retention Aspects of durability, serviceability and identification Resistance to corrosion, EN paragraph 4.4 No dangerous substances *) The reduced load bearing capacities of pile pipes in consideration of thickness losses due to corrosion set in EN shall be calculated according to valid EN standards or national regulations. EI = bending stiffness of pile pipe (EI unspliced can be calculated according EN or tested according to Annex A, point A 1.5 of the standard EN A1:2007). M = bending moment, characteric value, W el = elastic section modulus A s = cross-sectional area of steel pile pipe, f y = yield strength of pile pipe *In addition of the specific clauses relating to dangerous substances contained in this European Technical Approval, there may be other requirements applicable to the products falling within its scope (e.g. transposed European legislation and national laws, regulations and administrative provisions). In order to meet the provisions of the Construction Products directive, these requirements need also to be compiled with, when and where they apply.
5 Page 5 of European Technical Approval ETA-12/ Evaluation and attestation of conformity and CE marking 3.1 System of attestation of conformity According to the decision 1999/94/EC of of the European Commission 5, the system 2+ of attestation of conformity applies. This system of attestation of conformity 2 + is defined as follows: (a) Tasks for the manufacturer: (1) initial type testing of the product; (2) factory production control; (3) testing of samples taken at the factory in accordance with a prescribed test plan. (b) Tasks for the notified body: (4) certification of factory production control on the basis of: - initial inspection of factory and of factory production control; - continuous surveillance, assessment and approval of factory production control. 3.2 Responsibilities Tasks of the manufacturer Factory production control The manufacturer shall have permanent internal control of production. All the elements, requirements and provisions adopted by the manufacturer shall be documented in a systematic manner in the form of written policies and procedures, including records of results. This production control system shall ensure that the product is in conformity with this European technical approval. The manufacturer may only use initial materials stated in the technical documentation of this European technical approval. The factory production control shall be in accordance with the control plan of October 24, 2012 relating to the European Technical approval ETA -12/0526 issued on December 20, 2012, which is part of the technical documentation of this European technical approval. The control plan is laid down in the context of the factory production control system operated by the manufacturer and deposited with VTT Expert Services Ltd 6. The results of factory production control shall be recorded and evaluated in accordance with the provisions of the "Control plan 6 ". For initial type testing the results of the tests performed as part of the assessment for this European Technical Approval shall be used provided nothing changes in the production or factory. Otherwise the necessary type testing shall be agreed between VTT Expert Services Oy and approved bodies involved. 5 Official Journal of The European Communities, L 29, The control plan is a confidential part of the documentation of the European technical approval, and not published together with the ETA, and is only handed over to approved body involved in the conformity attestation procedure.
6 Page 6 of European Technical Approval ETA-12/ Other tasks of the manufacturer The manufacturer shall involve a body which is notified for the tasks referred to in section 3.1 in the field of this ETA to undertake the actions laid down in section For this purpose, the control plan referred to in sections and shall be handed over by the manufacturer to the approved body involved. The manufacturer shall make a declaration of conformity, stating that the construction products are in conformity with the provisions of the European technical approval ETA-12/0526 issued on December 20, Tasks of approved bodies Initial inspection of factory and of factory quality control The notified body shall ascertain that, in accordance with the prescribed control plan, the factory, in particular the staff and equipment, and the factory quality control, are suitable to ensure a continuous and orderly manufacturing of pile with the specifications given in quality control agreement Continuous monitoring, assessment and approval of factory quality control The approved body shall visit the factory at least once a year for routine inspections. It shall verify that the system of factory quality control and the specified manufacturing processes are maintained, taking account of the prescribed control plan. The approved body shall retain the essential points of its actions referred to above and state the results obtained and conclusions drawn in a written report. 3.3 CE-marking The CE-marking shall be affixed on the each packaging or on the delivery tickets put into the packages or product data sheets. The symbol CE shall be accompanied by the following additional information: The CE marking of pile shall be accompanied by the following information: Identification of the product: Commercial trade name as indicated in this ETA the name and address of the producer (legal entity responsible for the manufacture), the last two digits of the year in which the CE marking was affixed, for AoC systems 2+: the number of the EC certificate for the factory production control, containing the identification number of the notified certification body the number of the European Technical Approval, specification of the performance as to be indicated in the ETA.
7 Page 7 of European Technical Approval ETA-12/ Assumptions under which the fitness of the product for the intended use was favourably assessed 4.1 Manufacturing Manufacturing of the piles is based on the defined production method, use of defined raw materials and tolerances. If changes take place manufacturer is responsible to clarify if the change has influence on the properties of the product tested to VTT before the changes are introduced. VTT Expert Services Ltd will decide whether or not such changes affect the ETA and consequently the validity of the CE-marking on the basis of the ETA and if so whether further assessments or alterations of the ETA shall be necessary. Piles presented in Annex 1, table 1 and related components are manufactured according to EN10219:2006 and this ETA. Structural welds of piles and components are executed according to standards EN3834-3:2006 and EN 5817:2006, class C. Piles presented in Annex 1, table 2 and related components including structural welds are executed according to EN1090-1:2010, EN10219:2006 and this ETA. Structural welds of piles and components are executed according to standards EN3834-3:2006 and EN 5817:2006, class C, unless higher class required in purchaser specification. Manufacturer s factory production control contains all information required in a welding certificate according to table B.1 of EN :2010 in execution class Installation The installation and execution of piles shall be in accordance with EN (chapter 8), EN 14199, EN 1536, EN and EN12063 as far as national regulations admit it. The procedure and the material of the grouting should be done according to EN14199 and EN The piles are installed according to the instructions of the manufacturer. The suitability of the piles to the planned purpose shall be evaluated taking into account what has been said in chapter 1.2. Installation procedures (execution) of the completed piles or welding done at building site are not covered by this ETA. 4.3 Design of the product Maximum compression resistance of the pile pipes with or without mechanical joint are presented in Annex 1, table 1 and 2. Given values are the characteristic resistances of the cross-section of pile pipes meant to be as an initial data for designing of geotechnical and structural load bearing capacity of the pile. Mechanically spliced RR, RRs, RD and RDs piles fulfill the requirements set in point 2.1. Compression strength of mechanically spliced RR, RRs, RD and RDs pile equals maximum compression resistance of pile presented in table 1. Tension resistance of the RR, RRs, RD and
8 Page 8 of European Technical Approval ETA-12/0526 RDs pile with mechanical splice is at least 15 % of the compression resistance of pile presented in table 1. Geotechnical and structural load bearing capacity of the pile shall be dimensioned according to valid EN standards and/or national regulations. If the pile is mechanically spliced the characteristics mentioned in point 2.1 shall be taken into account when necessary. The designing of pile tips, bearing plates and other accessories shall be carried out taking into account the characteristics of connected structures, EN standards and/or national regulations. Informative load bearing capacities of standard pile tips and bearing plates for RR, RRs, RD and RDs piles are presented in manufacturer s design manual. The designing of completed piles is not covered by this ETA. The design of the completed piles is subjected to national requirements and regulations. 5. Indications to the manufacturer 5.1 Packaging transport and storage RR and RD piles shall be handled and stored with care and protected from accidental damage. Pipe products are bundled with a steel strapping or transported as separate piles. Accessories are normally transported on loading pallets. Manufactures instructions concerning transport and storage shall be followed. 5.2 Use, maintenance and repair In the information accompanying the CE marking the manufacturer shall specify that the product shall be installed following the installation instructions given by the manufacturer.. On behalf of VTT Expert Services Ltd Espoo June 27, 2013 Tiina Ala-Outinen Service Manager Liisa Rautiainen Assessment Manager
9 Page 9 of European Technical Approval ETA-12/0526 Annex 1 (1/2) Product range of RR, RRs, RD and RDs piles with or without mechanical joint Table 1. Pile types, dimensions and characteristic values of maximum compression resistances. Pile Diameter Wall thickness RR75 76,1 [mm] 6, ,5 S440: 608 kn S460: 635 kn RR90 88,9 RR ,3 RR ,7 RR ,3 S440: 719 kn S460: 752 kn S440: 941 kn S440: 1176 kn S460: 983 kn S460: 1229 kn S440: 1456 kn S440: 1793 kn S460: 1523 kn S460: 1874 kn S440: 2188 kn S440: 2692 kn S460: 2288 kn S460: 2814 kn RR220 S440: 2890 kn S440: 3570 kn 219,1 S460: 3022 kn S460: 3732 kn RRs ,3 S550: 1469 kn RRs ,7 S550: 2241 kn RRs ,3 S550: 2735 kn S440: 1176 kn RD ,3 S460: 1229 kn Mechanical joints available RD ,7 RD ,3 RD ,1 S440: 1456 kn S440: 1793 kn S460: 1523 kn S460: 1874 kn S440: 2188 kn S440: 2692 kn S460: 2288 kn S460: 2814 kn S440: 2890 kn S440: 3570 kn S460: 3022 kn S460: 3732 kn RDs ,3 S550: 1469 kn RDs ,7 S550: 1820 kn S550: 2241 kn RDs ,3 S550: 2735 kn S550: 3365 kn RDs ,1 S550: 3613 kn S550: 4462 kn Steel grade S440J2H, S440MH and S460MH Steel grade S550J2H, S550MH
10 Page 10 of European Technical Approval ETA-12/0526 Annex 1 (2/2) Product range of RR, RRs, RD and RDs piles without mechanical joint Table 2. Pile types, dimensions and characteristic values of maximum compression resistances. Pile Diameter Wall thickness [mm] ,5 14, S440: 3635 kn S440: 4501 kn RR/RD ,0 S460: 3801 kn S460: 4706 kn S550: 4544 kn S550: 5626 kn S440: 4339 kn S440: 5381 kn RR/RD ,9 S460: 4536 kn S460: 5625 kn S550: 5424 kn S550: 6726 kn RR/RD ,4 S355: 3555 kn S355: 4421kN S355: 5491 kn RR/RD ,0 S355: 4006 kn S355: 4985kN S355: 6197 kn RR/RD ,0 S355: 4461 kn S355: 5554kN S355: 6908 kn S355: 7820 kn S355: 8779 kn RR/RD ,0 S355: 4916kN S355: 6123 kn S355: 7619 kn S355: 8628 kn S355: 9689 kn RR/RD ,0 S355: 5371kN S355: 6692kN S355: 8330 kn S355: 9436 kn S355: kn S355: kn RR/RD ,0 S355: 5817kN S355: 7249kN S355: 9027 kn S355: kn S355: kn S355: kn RR/RD ,0 S355: 6272kN S355: 7818kN S355: 9738 kn S355: kn S355: kn S355: kn S355: kn RR/RD ,0 S355: 6727kN S355: 8387kN S355: kn S355: kn S355: kn S355: kn S355: kn RR/RD ,0 S355: 7182kN S355: 8956kN S355: kn S355: kn S355: kn S355: kn S355: kn RR/RD ,0 S355: 8083kN S355: 10082kN S355: kn S355: kn S355: kn S355: kn S355: kn S355: 21886kN RR/RD ,0 S355: 8994kN S355: 11220kN S355: kn S355: kn S355: kn S355: kn S355: kn S355: 24389kN RR/RD ,0 S355: 10814kN S355: 13495kN S355: kn S355: kn S355: kn S355: kn S355: kn S355: 29394kN Steel grade S355J2H, S355MH, S440J2H, S440MH, S460MH, S550J2H, S550MH Steel grade S355J2H, S355MH, S440J2H, S440MH, S460MH Note: The maximum resistance values are presented only for steel grade S355 in the cells. The maximum resistance values for other steel grades S440, S460 and S550 can be calculated as described in this annex. Note: Only the most common RR and RD pile diameters and wall thicknesses are presented in table but also other diameters and wall thicknesses are available. The maximum resistance value shown in the cells in table 1 and 2 are calculated as: N c A f s m y, where A s = nominal cross-sectional area of steel pipe f y = nominal yield strength of pile pipe nationally) m = 1,0 (recommended value, partial safety factor is determined
11 Page 11 of European Technical Approval ETA-12/0526 Annex 2 (1/2) Chemical composition of S440J2H, S440MH, S550J2H and S550MH steels Table 3. Chemical composition Cast analysis for product thickness 20 mm Steel grade Type of deoxidation a % by mass, maximum C Si Mn P S N b S440J2H FF 0,18 0,50 1,70 0,025 0,020 - S550J2H FF 0,16 0,50 2,20 0,030 0,030 - a The deoxidation method is designated as follows: FF: Fully killed steel containing nitrogen binding elements in amounts sufficient to bind available nitrogen (e.g. min. 0,020 % total Al or 0,015 % soluble Al). b The maximum value for nitrogen does not apply if the chemical composition shows a minimum total Al content of 0,020 % with a minimum Al/N ratio of 2:1, or if sufficient other N-binding elements are present. The N-binding elements shall be recorded in the Inspection Document. Table 4. Mechanical properties of non-alloy steel hollow sections in thicknesses 20 mm Steel grade Minimum yield strength ReH MPa Tensile strength Rm MPa Minimum elongation A a % Minimum impact energy KV b J Specified thickness mm Specified thickness mm Specified thickness mm at test temperature of C 0 C 20 C S440J2H S550J2H a For pile sizes D/T < 15 (circular) the minimum elongation is reduced by 2 b For impact properties for reduced section test pieces see EN Table 5. Chemical composition - Cast analysis for product thicknesses 20 mm, feedstock condition M a Steel grade Type of c Classification % by mass deoxidation b C Si Mn P S Nb V Al total d Ti Ni Mo e N min. S440MH GF SS 0,16 0,50 1,70 0,025 0,020 0,050 0,12 0,020 0,050 0,30 0,20 0,025 S550MH GF SS 0,14 0,50 2,00 0,025 0,020 0,050 0,12 0,020 0,050 0,30 0,20 0,025 a See 6.3. EN b The deoxidation method is designated as follows: GF = Fully killed steel containing nitrogen binding elements in amounts sufficient to bind the available nitrogen and having a fine grained structure. c SS = special steel. d If sufficient N-binding elements are present, the minimum total Al content does not apply. e The total sum of Cr, Cu and Mo shall not be higher than 0,60 %.
12 Page 12 of European Technical Approval ETA-12/0526 Annex 2 (2/2) Table 6. Mechanical properties of hollow sections in thicknesses 20 mm Feedstock material condition M Steel grade Minimum yield strength ReH MPa Tensile strength Rm MPa Minimum elongation A a % Minimum impact energy KV b J Specified thickness mm Specified thickness mm Specified thickness mm At test temperature of C -20 C S440MH c S550MH c a For pile sizes D/T < 15 (circular) the minimum elongation is reduced by 2 b For impact properties for reduced section test pieces see EN c This value corresponds to 27 J at -30 C (see EN ). Table 7. Maximum carbon equivalent value (CEV) based on cast analysis a Steel grade Maximum CEV for nominal thicknesses 20 mm % S440J2H 0,45 S550J2H 0,47 S440MH 0,42 S550MH 0,45 a See EN , Option 1.2.
13 Page 13 of European Technical Approval ETA-12/0526 Annex 3 (1/1) Mechanical properties of pile and sleeve pipes Table 8. Tolerances on shape and mass, pile pipe Characteristic Circular hollow section Outside diameter (D)* D 350 mm ± 0,5 % D > 350 mm ± 1% Thickness (T) For D 406,4 mm: T 5 mm ± 10 % T > 5 mm ± 0,5 mm For D > 406,4 mm: ± 10 % with a maximum of ± 2 mm Out-of-roundness (O) D 150 mm ± 1,2% D > 150 mm, D 350 mm ± 1% D > 350 mm ± 2% Straightness (e) Mass per unit length (M) 0,20 % of total length ± 6 % on individual delivered lengths *The diameter (D) shall be measured by circumference tape at the discretion of the manufacturer. Table 9, Tolerances on shape and mass, sleeve pipe (friction joint) Characteristic Circular hollow section Inside diameter (D)* D 150 mm ± 0,5 % D > 150 mm ± 0,3 % Thickness (T) For D 406,4 mm: T 5 mm ± 10 % T > 5 mm ± 0,5 mm For D > 406,4 mm: ± 10 % with a maximum of ± 2 mm Out-of-roundness (O) D 150 mm ± 1,2 % D > 150 mm ± 1 % Straightness (e) Mass per unit length (M) Length of individual sleeve (L) 0,20 % of total length ± 6 % on individual delivered lengths ± 5 mm *The diameter (D) shall be measured by circumference tape at the discretion of the manufacturer.
14 Page 14 of European Technical Approval ETA-12/0526 Annex 4 (1/2) Principle drawing of RD pile. Bearing plate: Typically used in RD and RDs piles RD115 - RD320. Threaded sleeve splice: Used in RD and RDs piles RD115 - RD220. Welded splice Used in RD and RDs piles RD115 - RD1200. Drilling system components are not part of the ETA. Drilling system components attached to the lower end of the pile according to the instructions of drilling system manufacturer.
15 Page 15 of European Technical Approval ETA-12/0526 Principle drawing of RR pile. Annex 4 (2/2) Bearing plate: Typically used in RR and RRs piles RR90 - RR320. External sleeve splice: Used in RR and RRs piles RR75 - RR220. Welded splice: Used in RR and RRs piles RR75 - RR1200. Bottom plate: Typically used in RR piles RR75 - RR220. Rock shoe: Typically used in RR piles RR75 - RR1200. Rock shoe with hardened dowel: Piles RR75 RR220 Rock shoe with hardened dowel: Piles RR270 RR1200 Rock shoe with structural steel dowel: Piles RR400 RR1200 Rock shoe with hollow dowel: Piles RR400 RR1200
16 Page 16 of European Technical Approval ETA-12/0526 Annex 5 (1/3) The main dimensions of standard pile tips, bearing plates and splice sleeves. More detailed information is presented in manufacture s product description and design manual. Rock shoe Pile D L D1 L1 RR75/6, RR90/6, RR115/6, RR115/ RR140/ RR140/ RR170/ RR170/12, RR220/ RR220/12, Bottom plate Pile D L RR75/6, RR90/6, RR115/6, RR115/ RR140/ RR140/ RR170/ RR170/12, RR220/ RR220/12, Bearing plate Pile Pile steel grade D1 AxAxS RR75/6,3 S440/S460/S550 60,3 150x150x15 RR90/6,3 S440/S460/S550 60,3 150x150x15 RR115/6,3 S440/S460/S550 88,9 200x200x20 RR115/8 S440/S460/S550 88,9 250x250x25 RR140/8 S440/S460/S ,3 250x250x25 RR140/10 S440/S460/S ,3 250x250x25 RR170/10 S440/S460/S ,3 300x300x30 RR170/12,5 S440/S460/S ,3 300x300x30 RR220/10 S440/S460/S ,7-168,3 300x300x30 RR220/12,5 S440/S ,7-168,3 300x300x30 RR220/12,5 S ,7-168,3 350x350x35 RR270/10 S440/S ,1 350x350x30 RR270/12,5 S440/S ,1 350x350x30 RR320/10 S440/S ,1 400x400x30 RR320/12,5 S440/S ,1 400x400x30 RR270/10 S ,1 400x400x30 RR270/12,5 S ,1 450x450x40 RR320/10 S ,1 450x450x40 RR320/12,5 S ,1 500x500x40
17 Page 17 of European Technical Approval ETA-12/0526 Annex 5 (2/3) Rock shoe with structural steel dowel Pile D Du B C RR , RR , RR , RR , RR , RR , RR , RR , RR , RR , RR , RR , Rock shoe with hardened dowel Pile D Du A B C RR , RR , RR , RR , RR , RR , RR , RR , RR , RR , RR , RR , RR , RR , Rock shoe with hollow dowel Pile D Du A B C RR , ,1 219,1 640 RR , ,5 244,5 730 RR , ,5 244,5 840 RR , ,0 267,0 940 RR , ,5 298,5 1080
18 Page 18 of European Technical Approval ETA-12/0526 Annex 5 (3/3) RD threaded sleeve splice Pile D L RD115/ RD140/8 152,4 140 RD140/10 152,4 140 RD170/10 181,9 180 RD170/12,5 181,9 180 RD220/10 229,0 180 RD220/12,5 234,9 180 RDs115/ RDs140/8 152,4 180 RDs140/10 152,4 180 RDs170/10 181,9 210 RDs170/12,5 181,9 210 RDs220/10 234,9 210 RDs220/12,5 234,9 210 RR friction sleeve splice Pile D L RR75/6,3 88,3 200 RR90/6,3 101,1 240 RR115/6,3 127,0 270 RR115/8, RRs115/8 127,0 270 RR140/8 159,0 300 RR140/10, RRs140/10 159,0 300 RR170/10, 190,5 400 RRs170/10 RR170/12,5 190,5 400 RR220/10 244,0 600 RR220/12,5 244,0 600 Ruukki RF Ruukki RM Ruukki E21W Ruukki E21N E22 Interlocking sections Model Typical pile diameter Ruukki RF ø Ruukki RM ø Ruukki Ø E21W Ruukki E21N Ø E22 Ø Also interlocking sections of other types can be fixed to piles.
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