HERMETIC SCREW LIQUID CHILLER (R22 & R134A) WITH PIC I OR PIC II CONTROLS THIS SERVICE PARTS GUIDE IS COMPRESSOR FRAME SIZE DRIVEN.

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1 HERMETIC SCREW LIQUID CHILLER (R22 & R134A) WITH PIC I OR PIC II CONTROLS 23XL THIS SERVICE PARTS GUIDE IS COMPRESSOR FRAME SIZE DRIVEN. "C4" OR "C6" SIZE COMPRESSOR WITH FRAME #1 OR 2 COOLER & CONDENSER "D4" OR "D6" SIZE COMPRESSOR WITH FRAME #3 OR 4 COOLER & CONDENSER TO DETERMINE YOUR COMPRESSOR, COOLER, AND CONDENSER FRAME SIZE REFER TO SIGNIFICANCE CHART ON PAGE#2 23XL FRAME 1 OR 2 23XL FRAME 4 HOW TO USE THIS CATALOG 1. THIS CATALOG PRESENTS THE MOST COMMONLY USED SPECIFIED PARTS FOR THE STANDARD 23XL HERMETIC SCREW MACHINE AND IS NOT APPLICABLE TO ANY SPECIAL ORDER MACHINES. (CONTACT CARRIER WITH MACHINE SERIAL NUMBER FOR ANY SPECIAL ORDER UNIT PARTS.) 2. OCCASIONALLY, DUE TO LIMITATIONS OF ILLUSTRATIONS USED, A PART MAY NOT BE ILLUSTRATED. THESE PARTS ARE IDENTIFIED BY "N" IN THE COLUMN NEXT TO THE ITEM NUMBER. 3. THE FOLLOWING PARTS ARE NOT LISTED IN THIS CATALOG: A) STARTERS B) EVAP. TUBE PART NUMBERS C) COND. TUBE PART NUMBERS IF ANY OF THESE PARTS ARE REQUIRED, CONTACT YOUR CARRIER REPRESENTATIVE WITH THE MODEL NUMBER AND SERIAL NUMBER OF YOUR MACHINE. 4. POSITIVE IDENTIFICATION OF YOUR MACHINE TO PROPERLY SELECT PARTS MAY BE DONE BY REFERRING TO THE MACHINE NAME PLATE. SEE SIGNIFICANCE CHART, PG. 2. Graphics Catalog Catalog No: RCD (9/99) Rev. Supersedes: RCD & Rev. Note: See "Catalog Notes" on last page for explanation of symbolism. Graphics Page: 1 Litho in U.S.A Electronic Graphics

2 HERMETIC SCREW LIQUID CHILLER (R22 & R134A) WITH PIC I OR PIC II CONTROLS 23XL MODEL NO. MACHINE MODEL NUMBER SIGNIFICANCE DIGIT X L E C 6 1 MODEL COOLER CODE 10 & 11, FRAME 1 20 & 21, FRAME 2 40 & 41, FRAME 4 42 & 43, FRAME 4 SERIAL NUMBER SIGNIFICANCE CONDENSER CODE 10 & 11, FRAME 1 20 & 21, FRAME 2 40 & 41, FRAME 4 42 & 43, FRAME Q SEQUENTIAL NUMBER YEAR OF MFG. OF MACHINE WEEK OF MFG. MANUFACTURING PLANT ECONOMIZER CODE E - ECONOMIZER N - NO ECONOMIZER SLIDE VALVE CODE 1 - VARIABLE V I 0 - FIXED V I COMPRESSOR CODE (60HZ) C2-150 TONS D4-275 TONS (530 KW) (968 KW) C4-185 TONS D4-300 TONS (650 KW) W/ ECON. (1056 KW) W/ ECON. C4-200 TONS D6-325 TONS (700 KW) (1144 KW) C6-230 TONS W/ECON. D6-350 TONS (810 KW) (1232 KW) C6-250 TONS W/ECON. (880 KW) C TYPE COMPR. D TYPE COMPR. COMPRESSOR MODEL NUMBER SIGNIFICANCE DIGIT MODEL NO. T C 4 B H 0 1 A G MODEL T = TWIN SCREW TYPE C = 200 TON D = 300 TON CAPACITY (TONS) TON TON TON TON TON POLARITY B = TWO POLE Graphics Catalog Catalog No: RCD (9/99) Rev. Supersedes: RCD & Rev. Note: See "Catalog Notes" on last page for explanation of symbolism. DESIGN VARIABLE 00 - FIXED V I 01 - VARIABLE V I 60 - FIXED V I (SERVICE MODEL) 61 - VARIABLE V I (SERVICE MODEL) ELECTRICAL H 400 / / 60 J L T 346/ 380 / / 60 V W G = INGERSOL COMPR. H = HOWDEN COMPR. DESIGN MODIFICATIONS: INTERNAL USE ONLY Graphics Page: 2 Litho in U.S.A Electronic Graphics

3 HERMETIC SCREW LIQUID CHILLER (R22 & R134A) WITH PIC I OR PIC II CONTROLS 23XL OR PIPE THRD Graphics Catalog Catalog No: RCD (9/99) Rev. Supersedes: RCD & Rev. 243 Note: See "Catalog Notes" on last page for explanation of symbolism MACHINE ASY FRAME 1 & 2 (PIC II SHOWN) FOR ALTERNATE VIEWS SEE GRAPHICS PAGE & Graphics Page: 3 Litho in U.S.A Electronic Graphics

4 HERMETIC SCREW LIQUID CHILLER (R22 & R134A) WITH PIC I OR PIC II CONTROLS 23XL ECONOMIZER LINE ASY VIEW PRIOR TO SN 5093J 338F A - 338E SECTION M - M M / OIL SEPERATOR 124 COMPR MUFFLER , M OIL FILTER 304 COOLER CONDENSER WHEN USED CONDENSER WHEN USED 332 6" 4" 244 OR " 6" OR bolt flange 333a used 292 w/gskt 333b used w/o-ring OR CONDENSER DRAIN VIEW WITH POPPIT VALVE Graphics Catalog Catalog No: RCD (9/99) Rev. Supersedes: RCD & Rev. Note: See "Catalog Notes" on last page for explanation of symbolism. 330 PIPE THRD. 278 OR FRAME 1 & 2 CONDENSER DRAIN VIEW Graphics Page: 4 Litho in U.S.A Electronic Graphics

5 HERMETIC SCREW LIQUID CHILLER (R22 & R134A) WITH PIC I OR PICII CONTROLS 23XL 1 - ) ; - ) 6 8 ) 8-4 ) - 5 " A BALL STYLE FLOAT VALVE FRAMES 1, 2 & OIL SEPERATOR ( FRAME 1 & 2 DESIGN ) * ) -, ) 6-4 ) OIL FILTER HOUSING ASY ( FRAME 1 & 2 NEW DESIGN ) OIL FILTER HOUSING ASY ( FRAME 1 & 2 OLD DESIGN ) Graphics Catalog Catalog No: RCD (9/99) Rev. Supersedes: RCD & Rev. Note: See "Catalog Notes" on last page for explanation of symbolism Graphics Page: 5 Litho in U.S.A Electronic Graphics

6 HERMETIC SCREW LIQUID CHILLER (R22 & R134A) WITH PIC I OR PIC II CONTROLS 23XL 338A 338B 338C 338D 338E 338F UNIT PIPING PSN 5093J FOR FRAME #1 & PUMPDOWN CONTROL BOX ASY Graphics Catalog Catalog No: RCD (9/99) Rev. Supersedes: RCD & Rev. Note: See "Catalog Notes" on last page for explanation of symbolism. PUMPDOWN ASY. USED WITH ALL MACHINES 374 OR 375 Graphics Page: 6 Litho in U.S.A Electronic Graphics

7 HERMETIC SCREW LIQUID CHILLER (R22 & R134A) WITH PIC I OR PIC II CONTROLS 23XL (FOR AN ALTERNATE PIPING SEE ) Graphics Catalog Catalog No: RCD (9/99) Rev. Supersedes: RCD & Rev. Note: See "Catalog Notes" on last page for explanation of symbolism MACHINE ASY FRAME 4 (PIC II SHOWN) Graphics Page: 7 Litho in U.S.A Electronic Graphics

8 HERMETIC SCREW LIQUID CHILLER (R22 & R134A) WITH PIC I OR PIC II CONTROLS 23XL LOCATION OF BUBBLER LINE CONNECTOR GASKET VIEW C-C 4 bolt flange used 333a w/gskt 333b used w/o-ring 325 O-RING Graphics Catalog Catalog No: RCD (9/99) Rev. Supersedes: RCD & Rev. Note: See "Catalog Notes" on last page for explanation of symbolism. PIPE THRD 278 OR FRAME 4 CONDENSER DRAIN VIEW Graphics Page: 8 Litho in U.S.A Electronic Graphics

9 ! " HERMETIC SCREW LIQUID CHILLER (R22 & R134A) WITH PIC I OR PIC II CONTROLS 23XL LOCATION OF CONNECTOR OR OR S 5 5 " ' # 2 5 " ' # OR 2 5 " ' # SECTION S-S 363 S 336 MACHINE ASY FRAME 4 Graphics Catalog Catalog No: RCD (9/99) Rev. Supersedes: RCD & Rev. Note: See "Catalog Notes" on last page for explanation of symbolism Graphics Page: 9 Litho in U.S.A Electronic Graphics

10 HERMETIC SCREW LIQUID CHILLER (R22 & R134A) WITH PIC I OR PIC II CONTROLS 23XL Graphics Catalog Catalog No: RCD (9/99) Rev. Supersedes: RCD & Rev. Note: See "Catalog Notes" on last page for explanation of symbolism. COMPRESSOR "C" TYPE FIXED V.I. SHOWN Graphics Page: 10 Litho in U.S.A Electronic Graphics

11 HERMETIC SCREW LIQUID CHILLER (R22 & R134A) WITH PIC I OR PIC II CONTROLS 23XL 119 OR 120 "C" COMPR. "D" COMPR. "C" COMPR "D" COMPR. 121 OR "C" COMPR. "D" COMPR. "C" COMPR. "D" COMPR. "C" COMPR. "D" COMPR. "C" COMPR. "D" COMPR OR 12 OR 5 OR 13 6 OR OR 11 "C" COMPR. "D" COMPR "C" COMPR. "D" COMPR. 7 OR OR 128 "C" COMPR. 135 "D" COMPR OR 336 "C" COMPR. 134 "D" COMPR OR "D" "C" Graphics Catalog COMPR. COMPR. Graphics Page: 11 Catalog No: RCD (9/99) Rev. (USE VIEW FOR COMPRESSOR TYPES "C" & "D") Litho in U.S.A Supersedes: RCD & Rev. Note: See "Catalog Notes" on last page for explanation of symbolism. Electronic Graphics

12 HERMETIC SCREW LIQUID CHILLER (R22 & R134A) WITH PIC I OR PIC II CONTROLS 23XL OR C COMPRESSOR TYPE "C" SLIDE VALVE ASY WITH VARIABLE V I (PSN 5193J) C VIEW C-C OR C COMPRESSOR TYPE "C" SLIDE VALVE ASY WITH VARIABLE V I (SSN 5193J) Graphics Catalog Catalog No: RCD (9/99) Rev. Supersedes: RCD & Rev. Note: See "Catalog Notes" on last page for explanation of symbolism. C OR Graphics Page: 12 Litho in U.S.A Electronic Graphics

13 HERMETIC SCREW LIQUID CHILLER (R22 & R134A) WITH PIC I OR PIC II CONTROLS 23XL OR C C COMPRESSOR TYPE "C" SLIDE VALVE ASY WITH FIXED V I (PSN 5193J) VIEW C-C C 63 C COMPRESSOR TYPE "C" SLIDE VALVE ASY WITH FIXED V I (SSN 5193J) Graphics Catalog Catalog No: RCD (9/99) Rev. Supersedes: RCD & Rev. Note: See "Catalog Notes" on last page for explanation of symbolism. Graphics Page: 13 Litho in U.S.A Electronic Graphics

14 HERMETIC SCREW LIQUID CHILLER (R22 & R134A) WITH PIC I OR PIC II CONTROLS 23XL Graphics Catalog Catalog No: RCD (9/99) Rev. Supersedes: RCD & Rev. Note: See "Catalog Notes" on last page for explanation of symbolism. COMPRESSOR "D" TYPE FIXED V.I. SHOWN Graphics Page: 14 Litho in U.S.A Electronic Graphics

15 HERMETIC SCREW LIQUID CHILLER (R22 & R134A) WITH PIC I OR PIC II CONTROLS 23XL VIEW B - B VIEW C-C B OR B OR C C COMPRESSOR TYPE "D" SLIDE VALVE ASY WITH FIXED V I Graphics Catalog Catalog No: RCD (9/99) Rev. Supersedes: RCD & Rev. Note: See "Catalog Notes" on last page for explanation of symbolism. Graphics Page: 15 Litho in U.S.A Electronic Graphics

16 HERMETIC SCREW LIQUID CHILLER (R22 & R134A) WITH PIC I OR PIC II CONTROLS 23XL VIEW B - B OR B OR B COMPRESSOR TYPE "D" SLIDE VALVE ASY WITH VARIABLE V I Graphics Catalog Catalog No: RCD (9/99) Rev. Supersedes: RCD & Rev. Note: See "Catalog Notes" on last page for explanation of symbolism. Graphics Page: 16 Litho in U.S.A Electronic Graphics

17 HERMETIC SCREW LIQUID CHILLER (R22 & R134A) WITH PIC I OR PIC II CONTROLS 23XL LID LIGHT PARTS ( PSN 3596J) K RESISTOR WIRE HARNESS K RESISTOR 179 THRU 183 CABLES B WIRE HARNESS 190 TEMP. SENSOR CABLES J4 POWER J5 POWER PSIO B Graphics Catalog Catalog No: RCD (9/99) Supersedes: RCD & Rev. Rev. Note: See "Catalog Notes" on last page for explanation of symbolism INPUT SECTION B - B FRAME 1, 2 OR 4 MACHINE PIC I CONTROL PANEL 157 Graphics Page: 17 Litho in U.S.A Electronic Graphics

18 142 HERMETIC SCREW LIQUID CHILLER (R22 & R134A) WITH PIC I OR PIC II CONTROLS XL 0IL PUMP SOLENOID CABLE 207 T3 T2 T4 T1 V.V.I. SOLENOID CABLE (HOT GAS BYPASS) FRAME 1 OR 2 MACHINE PIC 1 POWER PANEL WIRE HARNESS 151 T3 T2 T4 T (HOT GAS BYPASS) FRAME 4 MACHINE PIC 1 POWER PANEL Graphics Catalog Catalog No: RCD (9/99) Rev. Supersedes: RCD & Rev. Note: See "Catalog Notes" on last page for explanation of symbolism. 139 Graphics Page: 18 Litho in U.S.A Electronic Graphics

19 HERMETIC SCREW LIQUID CHILLER (R22 & R134A) WITH PIC I OR PIC II CONTROLS 23XL T1 T2 T (HGBP) FRAME 1, 2 & 4 MACHINE, PIC II POWER PANEL SHOWN WITH ALL OPTIONS POWER PLUG UPPER OR LOWER UPPER 221 OR LOWER THRU 235 CABLE ASSEMBLIES 212 OR 213 DATALINK DATAPORT FRAME 1, 2 & 4 MACHINE PIC II CONTROL PANEL 209 Graphics Catalog Catalog No: RCD (9/99) Rev. Supersedes: RCD & Rev. Note: See "Catalog Notes" on last page for explanation of symbolism. Graphics Page: 19 Litho in U.S.A Electronic Graphics

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