Knife gate valve WB12
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1 Knife gate valve WB12 Data is only for informational purpose. All specifications are subject to change without notice issue 5
2 Knife gate valve WB12 Stafsjö's knife gate valve WB12 is bi-directional tight and can therefore be installed into a pipe system independent of pressure direction. A square flanged valve body with integrated flange gaskets makes it easy to install and also allows end-of-pipe installations. WB12 has a full bore with no cavity which gives excellent flow characteristics, and this makes it suitable for fluids, sludge and liquids with solids in suspensions such as water, sewage and bio mass. WB12 has a robust valve body in cast iron. Its extended face-to-face and square flanges enable easy replacement of other bonnet type valves. It is equipped with a gate in stainless steel, which has a polished edge in order to minimize friction and to lower required operation force. The valve is supplied with a one piece moulded sealing profile in either Nitrile or EPDM, whose steel core support and maximizes its service life. The gland box is equipped with Stafsjö s box packing TwinPack, to secure that no media reaches the surrounding environment. A box bottom scraper, which is standard on DN 200, prolongs the box packing braids service life. The valve is modular designed and it can easily be supplied with different types of actuators and accessories. The WB12 valve is designed, manufactured, inspected and tested according to the European Pressure Equipment Directive (PED 97/ 23/EC) category I and II module A1. The valve is CE marked when it is applicable. Other WB version beside the WB12, is the WB11 and fully lugged WB14 which both are available up to DN 300. The WB11 is also available with additional tapped holes for square flange connection. The WB is available from DN 350 up to DN Excellent flow characteristics A straight bore with a sealing profile in level with bore, gives minimal pressure losses since the media can pass it practically unnoticed. Fully lugged and simple to install Bi-directional sealing, square flanges with extended face-to-face and integrated flange gaskets makes it very easy to install and to replace other bonnet type valves. The valve flanges also enable end-of-pipe installations. First-rate sealing capacity A gland box supplied with three layers of our TwinPack TM, which is specially developed and made for Stafsjö's valves, secures that no media reaches the surrounding environment issue 5
3 Design data Sizes Face-to-face dimension ATEX Design DN DN 200 Other sizes on request Stafsjö manufacturing standard ATEX 94/ 9/EG II cat 3 G/D for zone 2 and 22 on request Leakage rate EN :2003 rate A: No visually detectable leakage is allowed for duration of the test Pressure tests Pressure tests are performed with water at 20º C according to EN :2003. Pressure shell test: 1,5 times maximum allowable working pressure for open valve. Pressure seat tightness test: 1,1 times maximum allowable differential pressure for closed valve. Maximum working pressure body at 20 C Maximum differential pressure at 20 C DN bar DN bar Basic equipment A. Valve Body Material Code Type Max. temperature C Cast iron (A) EN-JL1040/GG Standard color valve body: epoxy, RAL 5015, thickness µm. B. Gate Material Type Stainless steel EN /AISI304/SS 2333 Option: Stainless steel EN /AISI316L/SS 2348 C. Sealing profile Material Code Max. temperature C EPDM (E) 120 Nitrile (N) 100 D. Box packing Material Code Max. temperature C TwinPack TM (TY) 260 Actuators Manual Code Automatic Code Hand wheel 1) (HW) Pneumatic cylinder (EC) Hand lever 2) (HL) Electric motor (EM) Chain wheel 2) (CW) Hydraulic cylinder 2) (MH) Ratchet wrench 2) Bevel gear 2) (RW) (BG) 1) For recommended size, see page 5, column E. 2) For recommended size, see separate data sheet. Double-acting pneumatic cylinder Electric motor (AUMA multi-turn) DN valve EC type Maximum Force (kn) DN valve AUMA type Attachment 150 EC 125 3,5 150 SA 07.2 F10/A 200 EC 160 9,0 200 SA 07.6 F10/A The table above gives recommended cylinder sizes at normal operation with 5 bar air pressure. For other operating conditions, pls contact Stafsjö or your local representative for advice. Electric motors are mounted according to standard ISO The table above gives recommended motor sizes at normal operation. For other operating conditions, please contact Stafsjö or your local representative for advice. The actuators are described in separate data sheets. For advice and information on other actuators or on ATEX-classified ones, please contact Stafsjö or your local representative issue 5
4 Accessories Knife gate valve Accessories Code Model Design Mechanical limit switch (MLS) Omron D4V V AC/ DC, IP 65 Inductive limit switch (ILS) ifm electronic IG wire, V AC/DC, IP 67 ifm electronic IG wire, V DC PNP, IP 67 Stem extension (SES) Short Pipe Length < 1,5 m (SEL) Long Pipe Length > 1,5 m Pneumatic cylinder Accessories Code Model Design Solenoid valve (SV) Parker Namur valves for EC EC 160 Parker Namur valves for EC EC 320 G1/4", Mono stable 5/2, Namur series VDI/VDE 3845, IP 65, 24 V DC/110 V AC/220 V AC G1/2", Mono stable 5/2, Namur series VDI/VDE 3845, IP 65, 24 V DC/110 V AC/220 V AC Magnetic limit switch (MagLS) KITA KT-50R for EC EC wire, V AC/DC, IP 65 KITA KT-50N for EC EC wire, V DC, IP 65 The accessories are described in separate data sheets. For advice and information on other accessories or on ATEX-classified ones, please contact Stafsjö or your local representative. Specify the Stafsjö valve Stafsjö s valves are modular designed and they can easily be customized with gate, sealing profile and box packings according to media and requirements, as well for actuators and accessories. Below are examples of how you can specify your Stafsjö valve. Further information is available on Valve type Body material Size Sealing profile Box packing Actuator WB12-A-200-N-TY-HL Alloy must be specified if it differ from standard. 3) All electronics must be specified in detail. Valve type Body material Size Sealing profile Box packing Actuator Inductive limit switches 3) Solenoid valve 3) ILS: ifm electronic IG0006 WB12-A-200-E-TY-EC160-ILS-SV SV: Parker Numur valve G1/4, 5/2, 220 V AC issue 5
5 1 2c 2 2b 18 2a a 4b g 20 7e 7 8c 8b 8a c 7f 7c 7d Part list Pos. Part Material (Name) Pos. Part Material (Name) 1 Hand Weel Epoxy coated cast iron Ø Ø 315 (EN-JL1040/GG25) 2 Yoke Steel (EN /SS 1312), 2a Bearing Brass (CuZn39Pb3/SS 5170) 9a 4) Box bottom 2b Slide washer POM scraper 8a Studbolt Stainless Steel (A2) 8b Washer Stainless Steel (A2) 8c Nut Stainless steel (A2) 9 4) Box packing See equipment D DN 200: UHMWPE 2c Bearing Brass (CuZn39Pb3/SS 5170) 10 Valve body See equipment A 3 Stem Stainless steel (EN /SS 2320) 10c 4) Flange sealing Nitrile 4 Stem nut Brass (CuZn39Pb3/SS 5170) 13 4) Sealing profile See equipment C 4a Washer Stainless steel (A2) 16 Gate guard, not 4b Bolt Stainless steel (A2) for HW, HL Steel (EN /SS 1312), 6 Gate See equipment B 17 Gate clevis Stainless steel (EN /SS 2346) 7 Beam Steel (EN /SS 1312), 18 Cylinder See data sheet 20 Clevis pin Stainless steel (EN /SS 2346) 7c Bolt Stainless Steel (A2) 21 Locking pins Stainless steel (EN /SS 2346) 7d Washer Stainless Steel (A2) 25 Piston rod Stainless steel (EN /SS 2333) 7e Washer Stainless Steel (A2) 28 Locking nut Stainless steel (EN /SS 2346) 7g Bolt Stainless Steeel(A2) 4) Recommended spare parts 8 Gland Carbon steel (ASTM A216/WCC), issue 5
6 O E N G D F C A P H R d l l K L Q B C J Main dimensions Dimensions (mm) DN A B C D d E F G H I J K L M N O P Q R ) Weight in kg for valve equipped with hand wheel. Main dimensions are only for information. Contact Stafsjö for certified drawings. Weight 5) issue 5
7 Further information is available on Globally active. Locally represented. AFRICA South Africa: Valve & Automation (Pty) Ltd, ASIA China: EBRO ARMATUREN (BEIJING) CO., LTD, India: Ebro Armaturen India Pvt. Ltd, Indonesia: Contromatic Prima Mandiri PT, Japan: SKC Co. Ltd, Malaysia: Precision Control SdnBnd, Philippines: EBRO ARMA- TUREN (PHILIPPINES) INC., Thailand: EBRO VALVES (Trading) Co. Ltd., Vietnam: EBRO VALVES (Thailand) Co., Ltd, AUSTRALIA WITH OCEANIA Australia: EBRO ARMATUREN Pacific PTY. LTD, New Zeeland: H.J.Asmuss&Co.Ltd, EUROPE Austria: EBRO ARMA- TUREN GmbH, Belgium: V.C.T. - Valve & Connector Technology n.v., Denmark: Valtor Industri A/S, Finland: Tecalemit Flow Oy, France: EBRO ARMATUREN and GL&V, Germany: EBRO ARMATUREN Gebr. Bröer GmbH, Great Britain: EBRO Valves Ltd, Hungary: EBRO ARMATUREN Kft, Ireland: Induchem Components Ltd, Iceland: Hédinn HF, Italy: EBRO VALVOLE SRL, The Netherlands: EBRO VALVES B.V., Norway: BAGGES AS, Poland: EBRO ARMATUREN GmbH, Portugal: AxFlow Comércio de Aquipamentos LDA, RUSSIA/BELA- RUS/UKRAINE: EBRO ARMATUREN and LesBumMash Ltd, Spain: EBRO ARMATUREN ESPAÑA, S.L., Switzerland: EBRO Armaturen Est. & Co. KG, Sweden: Stafsjö Valves AB and Ahlsell, Turkey: EBRO ARMATUREN Otomasyon Sistemleri San ve Tic Ltd. Sti NORTH & SOUTH AMERICA Argentina: ESCO ARGENTINA S.A, Brazil: Ebro Stafsjö Valves do Brasil LTD, Canada: Armour Valve Ltd, Chile: Ebro Stafsjö Valves Chile Ltd, USA: EBRO ARMATUREN USA Inc., For other countries, please contact us directly. Stafsjö Valves AB. SE Stavsjö, Sweden. Tel: +46 (0) Fax: +46 (0) [email protected] A Bröer Group company issue 5
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