CHECK VALVES TECHNICAL CATALOGUE.
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1 CHECK VALVES TECHNICAL CATALOGUE Dual Plate Axial
2 Goodwin International Company Overview Goodwin International is globally recognised and approved for its design, manufacture and supply of Dual Plate Check Valves and Axial Check Valves to the world s hydrocarbon, energy and process industries. Located in the heart of England in Stoke-on-Trent, Goodwin International is an engineering company of diverse skills, capabilities and products, and is a wholly owned subsidiary and member of the Goodwin PLC group of companies. The Group s core activities lie in engineering, refractories and investment powders and is trans-global in its activities. The history and pedigree of Goodwin dates back to The initial company established in that year was its foundry, Goodwin & Sons. The foundry exists to this day operating under the name of Goodwin Steel Castings, and is one of the foremost nickel alloy foundries in Europe. It too is located in Stoke-on-Trent. Goodwin International Publicly quoted on the London Stock Exchange, Goodwin PLC is family managed. Currently the group is headed by the fifth generation of the Goodwin family with members of the sixth generation now in management positions within its operating companies. With over 1.5 million valves in service from over 30 years of supply to the global hydrocarbon, energy and process industries, Goodwin International Ltd provides a comprehensive level of customer service supported by a comprehensive representative network and its own overseas offices in razil, Dubai, India, Korea, China and Japan. Goodwin Steel Castings Company Commitment... To maintain an underlying commitment to engineering by investing in the design, manufacture and sale of technically advanced products. The company s philosophy is to supply well designed products fit for purpose that are internationally competitive, whilst being superior to our competitors' be it by product performance or efficiency always ensuring the highest level of quality in everything we do. Through investment in its people and markets the company aims to maintain its market position, to become a world leader in its technologies and provide exemplary customer service. Matthew Goodwin Director and General Manager
3 Pioneers in Check Valve Innovation Contents 1 Goodwin International, by having two check valve products, the Goodwin Dual Plate Check and the Goodwin Non-Slam Axial Check Valve, can offer a cost effective solution to meet the vast majority of customer requirements and applications. Dual Plate Check Valves The Dual Plate Check Valve is widely accepted as the check valve of choice for new build energy, hydrocarbon and process projects by end-users and engineering contractors alike. The Goodwin Dual Plate Check Valve is used in standard, regular, bulk applications where unwanted phenomena such as slam and waterhammer are not anticipated. It is available in different body styles to meet customers specifications. Axial Check Valves The Non-Slam Axial Check Valve is the next level in check valve technology. It is specifically used for those critical /severe applications where reliability and high performance are an absolute necessity. Its speed of response and dynamic behaviour is such that unwanted phenomena such as slam and waterhammer are prevented from occurring. The Goodwin Non-Slam Axial Check Valve is available in solid disc and ring disc designs. The Goodwin Dual Plate and Non-Slam Axial Check Valves are complimentary check valves enabling Goodwin International to address almost all check valve applications. Reproduction of this catalogue, either in print or electronically, whole or in part, must be with the express permission of Goodwin International Limited. As part of our continuous product improvement policy we reserve the right to institute changes in any materials, designs and specifications within this catalog. E&OE 2 Facilities & Resources 4 Certification & Testing Dual Plate Check Valves 6 Types 7 Technical Features & enefits 11 Installation etween End Connections 12 Anti Pressure Surge 14 Ordering Instructions Dimensions 15 Type R 20 Type FR 24 Type SR 29 Type HR 32 Type WR 34 Type WA Axial Check Valves 36 Types 37 Technical Features & enefits 39 Installation etween End Connections 40 Ordering Instructions Dimensions 41 Type ZF & NKF - Exploded Views 42 Type Z & ZD 45 Type N & ND 48 Type NK Engineering Data 51 Flow Coefficients 54 Critical Velocity 55 Phenomenon of Surge 56 Check Valve Selection 57 Total Life Cycle Costs 58 est Practice Valve Installation 60 Material Specifications 61 ASME Pressure / Temperature Ratings 62 Large Diameter Check Valves 63 Cryogenic Testing 64 Certification & Approvals IC Contacts / Industries Served
4 2 Goodwin International: Facilities & Resources Goodwin International s Check Valve manufacturing plant in Stoke-on-Trent, England, comprises a well equipped CNC machine shop with full design, fabrication, inspection and test facilities. These facilities are complemented by sister company Goodwin Steel Castings Ltd, a world class foundry. It was the first steel foundry worldwide to be registered by the ritish Standards Institution to S5750 (now S EN ISO 9001:2008) and is now also accredited to ISO14000:2004 and OHSAS 18000:2007. Specialising in producing high integrity pressure vessel castings from a few kilos to 18,000 kg in weight, the materials cast by Goodwin Steel Castings include carbon and low alloy steels, chrome steels, stainless steels, duplex stainless steels and super nickel alloys such as Hastelloy and Alloy 625. Its ability to produce the special alloys is enhanced by its in-house 10 tonne AOD refining furnace. CAD facilities in Goodwin design office Goodwin Steel Castings models all cast valve bodies using SOLIDWORKS 3D Modelling. Casting methods are verified, i.e. method verification, using Magmasoft software.the Magmasoft program includes fluid dynamics, temperature profile, and x-ray simulation to predict where volumetric defects will occur in a given casting. Using this software enables defects to be engineered out by developing casting feeding and gating designs to ensure right first time production of high integrity castings. This optimisation process is a key feature of Goodwin Steel Castings Quality Assurance System. 12 tonne induction holding furnace at Goodwin Steel Castings Magmasoft temperature profile Super Duplex valve bodies with representative sized keel blocks undergoing heat treatment (From furnace to quenching in under 30 seconds)
5 3 Two station CNC vertical borer with live spindle and tool changer Cryogenic test facility for helium leak testing Goodwin International s S EN ISO accredited design, machine, test and assembly bays cover some 22,000 m 2. The machine shop is equipped with 36 modern CNC machine tools, including robotic welding, which are the core of the valve production. These are further supplemented by a large number of conventional machine tools. Valve design is carried out using 3D CAD and is verified on computers utilizing finite element analysis and Flow Simulation programs. The test facilities include six hydraulic hydrostatic test rigs, the largest of which has a 2500 tonne hydraulic ram and can test valves up to 60". Cryogenic testing is also carried out on site where valves are submerged in liquid nitrogen at -196 C and leak tested with helium gas tonne hydraulic test rig in Goodwin assembly bay In addition to buying material from its own foundry, Goodwin International buys material on a global basis from a small number of foundries and forges with which it has long term association. All are ISO registered. To ensure its commitment to quality Goodwin has full-time in-country employees in the countries outside of Europe from which it sources to continually audit the quality of material sourced. Twin pallet CNC machining centre with 60 tool changer
6 4 Goodwin International: Certification & Testing A Quality Management System registered by SI in accordance with S EN ISO 9001:2008 is maintained. The Standard GOODWIN Check Valve features:- Designed, manufactured, assembled and tested in accordance with Quality Assurance System registered by SI to S EN ISO 9001:2008. Designed and tested to API 594, API 6D or manufacturer s standard (dependent on product). All bodies and plates/discs certified to S EN as a minimum. All new castings are sample approved by dimensional checks (wall thickness etc.) and radiography, 100% coverage to ASTM E446/E186, Level 2 minimum, or ultrasonic testing to ASTM A609, Level A. Surface finish to MSS SP 55 on cast components. Traceablilty per melt (not batch of ingot) is maintained throughout all manufacturing processes for bodies, plates/discs and trim. All valves are hydrostatically tested (Shell and Seat) to API 598 with unique traceability to certification. Firetest approved and certified to S 6755 Pt2, API 6FA & API 6FD for pressure classes ASME 150 to ASME 900. Additional testing to be specified on the enquiry and Purchase Order. Extensive in-house testing and laboratory facilities are available including: Hydrostatic Pressure Testing to psig (1725 barg) High Pressure Gas Testing to psig (1035 barg) Low Temperature (-46 C) and cryogenic temperature (-196 C) Pressure Testing High Temperature Pressure Testing to 550 C Helium Leak Testing (Mass Spectrometer) Tensile / end / Impact / Hardness Testing Corrosion Testing Metallography Magnetic Particle Dye Penetrant Ultrasonic Examination Radiography Chemical Analysis Alloy Verification / Positive Material Identification (PMI) Co-ordinate Measuring Machines (CMM) Feritscope Verification Laser Measurement Other examination Methods or Acceptance criteria to comply with the customer s own specification may be substituted if agreed with the Company at the time of quotation. Radiography Radiography is conducted in-house using 8 MeV Linear Accelerator X-Ray machine with developing and viewing facilities. Method ASME V Art 2 or ASME App 1 Options 100% of All castings 100% of 10% of castings Critical Areas* of All castings Critical Areas* of 10% of castings Acceptance ASME VIII Div 1 App 7 or ASME App 1 *Critical Areas as defined by ASME
7 5 The Company s operators for all forms of Non-Destructive Testing are qualified to ASNT Level 2 or PCN Level 2. Magnetic Particle / Dye Penetrant Method Options MPI to ASME V Art 7 or ASME App II DPI to ASME V Art 6 or ASME App III % of All castings/forgings % of 10% of castings/forgings % of all machined surfaces Acceptance MPI to ASME VIII Div 1 App 7 or ASME App II DPI to ASME VIII Div 1 App 7 or ASME App III Magnetic Particle / Dye Penetrant Ultrasonic Examination Method Options ASME V Art 5 or ASME App IV % of All castings/forgings % of 10% of castings/forgings 3. Critical Areas* of All castings/forgings 4. Critical Areas* of 10% castings/forgings Acceptance ASME App IV *Critical Areas as defined by ASME Ultrasonic Examination Chemical Analysis Routine chemical analysis by one of two optical emission spectrometers: Hilger 28 Channel Spectrometer and ARL 35 channel spectrometer Carbon, Sulphur, Nitrogen and Hydrogen determination by a combination of Leco and Eltra combustion analysers Oxygen determination by Celox direct measurement Portable PMI (Positive Material Identification) by XRF hand held analyser Typical material analysed: - Carbon/Low Alloy Steels/Chrome Steels - Stainless/Duplex/6Mo Steels - Nickel alloys - Cobalt alloys Chemical Analysis Corrosion Testing & Metallography Intercrystalline corrosion Strauss and Huey tests Crevice corrosion Pitting corrosion Typical Standards - ASTM G48, A262, G31, G36, A923 Ferrite counting Phase checks Grain size/inclusion counts Macro and Micro photography Typical Standards - ASTM E562, E112, E45 Corrosion Testing & Metallography
8 6 Goodwin International Dual Plate Check Valves - Types Wafer Type R 6 Different ody Styles Wafer (R) Flanged (FR) Solid Lug (SR) uttweld End (WR) uttweld End with access (WA) Hub-End (HR) Flanged Type FR Sizes (50mm mm) Pressure Classes ASME API PN 10 - PN 400 JIS 10K & 20K (available on request) Solid Lug Type SR Materials Ductile and Ni-Resist Irons Carbon Steels; Stainless Steels Duplex Stainless Steels Aluminium ronzes High Nickel Alloys Titanium uttweld End Type WR uttweld End with Access Type WA Hub-End Type HR Features Designed, manufactured, assembled and tested in accordance with Quality Assurance System accredited by SI to S EN ISO 9001:2008. Certifiable in compliance with European Pressure Directive (PED) 97/23/EC and/or ATEX Directive 94/9/EC to meet customer requirements when specified. Designed and tested to API 594. All bodies and plates certified to S EN as a minimum. Retainerless design as standard. No screwed body plugs - no leakpath to atmosphere - no fugitive emissions. Firetested design. Firetest approved and certified to API 6FA, API 6FD and S EN ISO
9 Dual Plate Check Valves Technical Features & enefits 7 Retainerless Design Goodwin International first offered a retainerless design in the mid-1980s with its current design being in use since the mid-1990s. Retainerless has subsequently become an industry standard for dual plate check valves throughout the hydrocarbon, energy and process industries. Goodwin Dual Plate Check Valves are offered as retainerless as standard* in its wafer, flanged, hub-end and buttweld end body styles. Having no screwed body plugs, and an unbroken pressure envelope, the Goodwin retainerless design provides: Eyebolt Higher integrity pressure vessel than retainered designs Fugitive emission free design No thread corrosion risk (as in retainered designs with screwed body plugs) Tamperproof Design No plug blow out risk ody Carrier Dowel Keeper Plate Plate Ease of disassembly - only an Allen Wrench required Spring There is no intrusion into the gasket sealing element surface by the retaining mechanism on Goodwin Dual Plate Check Valves. Hinge Pin Stop Pin * RETAINING PLUGS: On occasion, for technical reasons, e.g. compact flange and lined types, out of design necessity, Goodwin will provide its Dual Plate Check Valve with retaining plugs. Retaining plugs have been successfully utilised on Dual Plate Check Valves for over 50 years but, obviously, do not afford the same high integrity as retainerless design.
10 8 Dual Plate Check Valves Slim Plate Design (Patented) Goodwin International s unique slim plate design gives improved flow efficiencies, lower seat leakage rates and faster response than are achievable with the traditional flat plate design employed by Goodwin s competitors. Improved Flow Efficiencies enefits of the Goodwin slim plate include; Less restriction to flow in the full open position Larger throat areas in higher pressure class valves Less constriction to flow on the downstream side of the valve Flow areas through valves viewed from upstream Goodwin Slim Plate All these factors contribute to a higher flow coefficient (Cv values) resulting in increased flow and/or lower pressure loss. The images to the right show the substantially greater flow area through a Goodwin Dual Plate Check Valve compared with that of a major international competitor. The graph shows in value terms the greater pressure loss experienced in the competitor's valve. Higher pressure loss means higher energy costs resulting in high Total Life Cycle costs. Lower Seat Leakage Rates - Metal to Metal Seats The Goodwin slim plate exhibits differential stiffness which permits the centre of plate to remain rigid whilst the edges of the plate flex. With the plates closed, the geometry of the plate is such that the back pressure pushes the plate sealing surface onto the valve body sealing surface. This gives a far superior sealing performance compared to the traditional "flat" plate design. Dual Plate Check Valves are tested to API 598 which for metal to metal seats has a permitted seat leakage of 3cc/inch of bore/minute with water. With the Goodwin slim plate design leakage rates of 1.5 cc/inch of bore/minute are achievable as standard. Near zero leakage can be economically achieved with metal-to-metal seats which is particularly useful on cryogenic or high temperature gas applications where it is not possible to use resilient seats. In contrast to other dual plate check valves the seat sealing characteristics of the Goodwin valve are enhanced as line pressure increases unlike competitors valves which can significantly deteriorate in higher pressure classes. Pressure Loss Curve: Goodwin vs Major International Competitor Pressure Drop (bar) Goodwin 7 /16" API /16 " API 5000 Major International Dual Plate Check Valve Competitor Competitor "Flat" Plate 0.4 Faster Response Times The Goodwin plate, by virtue of its design, has a lower mass; typically a Goodwin ASME 2500 plate weighs less than competitors' ASME 300 plates. This factor decreases both the inertia of the plates and the friction at the plates hinges providing an opportunity to improve the valve response time Flow (m3/h)
11 Dual Plate Check Valves Seat Life 9 Increased seat life is obtained by eliminating the problem of the plates dragging on the seat when opening. Due to the clearance between the plate hinge and the hinge pin, the heel of the plate lifts with the initial flow as the foot of the spring acts beyond the centre of pressure of the plate. Plates closed As the flow then increases through the valve the plates open without the heels of the plate scuffing the body seat. Plate Shock umpers Goodwin s patented slim plate incorporates in its geometry a plate bumper at the centre of mass of the plate. When the valve opens, the bumpers of the plates collide creating an equal and opposite force acting on the plates preventing significant bending moments acting on the hinge pin of the plate thereby prolonging valve life. It is an accepted fact that there will be occasions when the plates do not arrive fully open at the same instance. Clearance on the bumper allow and ensure the plates hit each other rather than the stop pin. This helps prevent damaging forces being exerted on the stop pin and the subsequent risk of a plate going over the central axis of the valve and leaving one port open in the event of a flow reversal. Plate bumpers are standard on all sizes, pressure classes and types of Goodwin Dual Plate Check Valves. Heel lift prior to plate rotation Plates opening - no seat scuffing Slim Plate Design Plates fully open - disc shock bumpers meet N - for illustration purposes only. When installed in horizontal pipeline, hinge pins should be vertical.
12 10 Dual Plate Check Valves Independent Plate Closing Action With coils around the hinge pin, the Goodwin spring acts as two independent springs. The spring action optimises the equal closing rates of each plate especially when friction coefficients are uneven due to one plate resting upon another. The springs have been designed to ensure stresses are kept to a level so that the spring should have a theoretical infinite life. Spring designs utilised in Goodwin valves have undergone accelerated laboratory testing and are proven to be capable of operating without failure over 2,000,000 cycles. Independent Plate Suspension In sizes 24 and larger (exception: 24" ANSI 150), Goodwin employs Independent Plate Suspension in its Dual Plate Check Valves. In these larger sizes and higher pressures, the weight of the plates are such that the frictional contact on the lower hinges inhibit the speed of response in both opening and closing of the valve. To ensure the faster speed of response provided by the Goodwin slim plate in the larger valves, frictional contact between the hinges is eliminated by mounting the plates independent of each other. Firetest Certified Goodwin International has had firetests conducted on a number of resilient and metal seated valves by an independent facility, witnessed by Lloyds Register of Shipping, and is approved and certified firesafe for all sizes in pressure classes ASME 150 to ASME The valves tested met the performance requirements stated in the following standards: S EN ISO 10497:2010: Testing of Valves Fire type-testing requirements API 6FA 2nd Edition 15th February 1994 Specification for Firetest for Valves API 6FD 1st Edition 15th February 1995 Specification for Fire Test for Check Valves 8" 1500# SR Solid Lug Check Valve undergoing fire test
13 Dual Plate Check Valve Installation etween End Connections 11 Wafer Type R Flanged Type FR Solid Lug Type SR Hub-End Type HR uttweld End Type WR uttweld End with Access Type WA R, FR and SR have face-to-face dimensions to API594. H, HR, WR and WA face-to-face dimensions to Goodwin standard.
14 12 Dual Plate Check Valves Anti Pressure Surge (For ASME 150 Valves) A Design for Severe Pump Applications In pump applications where pressure surge and water hammer problems are anticipated, correct check valve selection is critical. Historically, process and piping engineers when confronted with high system decelerations have opted for either the axial check valve or the damped swing check valve or swing check valve with bypass. The Axial Check Valve is usually the selection of choice as the two swing check valve options suffer from not only high cost, size and weight but are, generally, a maintenance problem. Similarly the Axial Check Valve is comparatively high cost against the Dual Plate Check Valve. However, Goodwin, with its APS# device, offers the process and piping engineers the lower cost option of using the Dual Plate Check Valve in higher system decelerations than were previously acceptable. Goodwin can calculate and determine the dynamic performance of its check valves for given system decelerations. Where the demands of the application are beyond the capabilities of the standard Goodwin check valve, Goodwin can employ its APS device. The APS device extends the suitability of the Goodwin Dual Plate Check Valve into those higher system deceleration pump applications where, in the past, only axial or damped swing check valves could be considered. 32 ASME 150 Dual Plate Check Valve with APS, as viewed from valve upstream side APS stands for Anti Pressure Surge and is effected in the Goodwin Dual Plate Check Valve by fitting a pressure-sensitive flow-relieving valve in each plate. Essentially, the APS consists of a large piston valve held closed by elleville washers whose pre-set load will not allow flow through the piston valve from the downstream side of the check valve until the downstream pressure exceeds by 10% the maximum static flow pressure on the downstream side of the valve. The main function of the APS is not to relieve high pressure but to prevent it from occurring in the first place. It does this by allowing flow which releases excess pressure energy from the downstream side of the valve as the pressure increases on valve closure to the upstream of the valve thereby avoiding the occurrence of full downstream pressure increase. This downstream pressure increase is caused by the instantaneous halt of the column of fluid when the check valve closes and was determined in 1898 by Joukowsky who formulated the equation: Pressure rise Speed of = sound in the x Vr max x fluid line Fluid density 32 ASME 150 Dual Plate Check Valve with APS, as viewed from valve downstream side. # Patented (where Vr max is the maximum reverse velocity of the fluid and is a function of the system deceleration and check valve type). Tests carried out at the Delft Hydraulics Laboratory in the Netherlands recorded a 40% reduction in the Joukowsky pressure that would have been seen in any check valve not fitted with APS had the same reverse flow velocity occurred.
15 13 The Cost Effective Solution With its compact design, low critical velocity and low pressure loss, the Goodwin Dual Plate Check Valve with APS, provides the piping engineer with a cost effective solution to the more costly alternatives of the axial check and damped swing check valves. Schematic of a 32 ASME 150 valve with APS When to use the Goodwin Dual Plate Check Valve with APS The APS device will minimise pressure surge associated with high deceleration systems to a safe level thereby protecting downstream pipework against overpressurisation and potential rupture as might be experienced with GRP pipe. It will also eliminate the waterhammer that would occur in a check valve without APS. Forward Flow - APS closed However, the APS device will not minimise the slam forces that occur with rapid closure of the plates. These forces can be calculated by Goodwin for a customer to determine if within acceptable limits. If these limits are exceeded, then Goodwin can offer its Axial Check Valve to eliminate those slam forces. The APS can be fitted in all Goodwin Check Valves 12 and larger in pressure class ASME 150. Goodwin requires the following data to establish if its check valve should be fitted with the APS device to meet the demands of its application: Valve Size & Pressure Class Fluid Fluid Density Flowrate Line Operating Pressure Line Design Pressure Temperature Line Velocity System Deceleration Downstream pressure in the no flow condition, i.e. when the plates are closed # Patented. Pressure, bar g Pressure Surge - APS opens Surge Pressure Graph Comparison Pressure Surge from Swing Check Valve These pressure spikes are not experienced in a valve fitted with Goodwin APS Set Pressure of APS Time, ms
16 14 Dual Plate Check Valve: Ordering Instructions EXAMPLE Type Valve Size Flange Standard ASME/API Pressure Rating ody Material Plate Material ody Seat Plate Seat End Connection Special Feature Spring Material Wetted Parts R C S W P R X Y S * 'R' in the valve type code indicates Retainerless R FR (FT) SR (TR) HR (R) HR (F) H (F) WR (WA) L FL SL C FC SC D FD SD VALVE TYPE Wafer Flanged (TF: Threaded) Solid Lug (TR: Threaded) Hub Ended Reduced ore (R) Hub Ended Full ore (F) Hub Ended Full ore (F) uttweld End Wafer - Lined (Retaining Plugs) Flanged - Lined (Retaining Plugs) Solid Lug - Lined (Retaining Plugs) Wafer - Clad (Retainerless) Flanged - Clad (Retainerless) Solid Lug - Clad (Retainerless) Wafer - Clad (Retaining Plugs) Flanged - Clad (Retaining Plugs) Solid Lug - Clad (Retaining Plugs) ODY AND/OR PLATE MATERIAL VALVE SIZE Inches: For ASME, AWWA & API Standards FIG MATERIAL SPECIFICATION CAST FORGED C Carbon Steel ASTM A216 WC ASTM A105 L Low Temp Carbon Steel ASTM A352 LC - O Low Temp Carbon Steel ASTM A352 LCC ASTM A350 LF2 D High Temp Cr Mo Steel ASTM A217 WC6 ASTM A182 F11-2 K Low Alloy Steel ASTM A487 GR 4C - E 410 Stainless Steel ASTM A217 CA15 ASTM A182 F6 P 5% Cr Steel ASTM A217 C5 ASTM A182 F5a W 9% Cr Steel ASTM A217 C12 ASTM A182 F9 G Low Temp 13% Cr 4% Ni ASTM A352 CA6NM ASTM A182 F6NM S 316 Stainless Steel ASTM A351 CF8M ASTM A182 F316 F 316L Stainless Steel ASTM A351 CF3M ASTM A182 F316L Y 347 Stainless Steel (High Temp) ASTM A351 CF8C ASTM A182 F321 Q 22% Chrome Duplex ASTM A890 4A or A995 4A ASTM A182 F51 25% Chrome Super Duplex ASTM A995 CD4MCuN - Z 25% Chrome Super Duplex ASTM A890 6A or A995 6A ASTM A182 F55 H Alloy 825 ASTM A494 CU5MCuC ASTM 564 N08825 I Alloy 625 ASTM A494 CW6MC ASTM 564 N06625 V Avesta 254 SMO ASTM A351 CK3MCuN ASTM A182 F44 U Cobalt Alloy 6 / Stellite 6 Cobalt Alloy 6 / Stellite 6 - T Titanium ASTM 367 C2 ASTM 381 F2 / 348 GR2 J Hastalloy C276 ASTM A494 CW12MW - M Monel ASTM A494-M35-2 ASTM 564 N04400 A Nickel Aluminium ronze S EN 1982 CC333G / ASTM 148 C Chromium Molybdenum Steel ASTM A217 GR WC9 ASTM A182 F % Nickel Steel ASTM A352 LC3 ASTM A350 LF Stainless Steel ASTM A351 CF8 ASTM A182 F L Stainless Steel ASTM A351 CF3 ASTM A182 F304L 5 Alloy 20 ASTM A351 CN7M ASTM 462 N Stainless Steel ASTM A351 CG8M ASTM A Carbon Molybdenum Steel ASTM A352 LC1-8 Ni Resist Iron ASTM A439 D2-9 Ductile Iron ASTM A395 - X To e Specified TO E SPECIFIED - Cast or Forged option is at manufacturers discretion LINED VALVES - Valves can be supplied with various linings, such as Neoprene, Cloroprene, Chlorobutyl, EPDM, Coal Tar Epoxy (lined valves have retaining plugs). CLAD VALVES - Valves can be supplied with various internal claddings such as Inconel 625 & 825. Suitability will depend, in part, on operating temperature range of base material FLANGE STANDARD FIG STANDARD - ASME ASME Series A (MSS SP 44) ASME Series (API 605) D AWWA C207 Class D E AWWA C207 Class E F Hub End - Full ore Internals R Hub End - Reduced ore Internals J JIS 2210 V Compact Flange FIG Q R S F G E D C A Z J H W V FIG ASME/API PRESSURE RATINGS PRESSURE RATINGS ODY SEAT/PLATE OVERLAY MATERIAL FIG MATERIAL OPERATING TEMP RANGE F C P Same as ody / Plate As ody / Plate As ody / Plate E 410 Stainless Steel - 20 to to 538 S 316 Stainless Steel to to 538 F 316L Stainless Steel -425 to to 455 G 17-4 PH Stainless Steel -40 to to 427 I Alloy 625 M Monel to to 482 U Cobalt Alloy 6 / Stellite to to 815 J Viton GLT -22 to to 204 V Viton A -40 to to 204 W Viton Anti Explosive -4 to to 200 Decompression FR58 90 N una-n -22 to to 121 T Neoprene -40 to to 121 K Teflon -200 to to 232 D EPDM -14 to to 110 L Elast-O-Lion to to Cobalt Alloy 21 / Stellite No to to 815 X To e Specified Material Dependent END CONNECTION CONNECTION Raised Face 3.2 µm max. Sprial Groove Raised Face µm Spiral Groove Raised Face µm Spiral Groove Flat Face µm Spiral Groove Flat Face µm Spiral Groove Raised Face 3.2 µm max. Concentric Groove Raised Face µm Concentric Groove Raised Face µm Concentric Groove Flat Face µm Concentric Groove Flat Face µm Concentric Groove Ring Type Joint Clamped End uttweld End Compact Flange FIG MATERIAL SPRING MATERIAL RECOMMENDED MAX TEMP F C S 316 Stainless Steel Y Inconel X I Inconel M Monel K L Inconel T Titanium Ti 6AL4V X To e Specified SPECIAL FEATURES - No Special Features X To be specified in order and inquiry text / NACE S Super Torque Spring L Low Torque Spring M Mini Torque Spring WETTED PARTS* FIG PINS/OTHER S 316 SS F 316L SS / 316 SS E 410 SS / 316 SS G 17-4 PH / 316 SS I Alloy 625 A Monel K500 / 625 M Monel 400 / SS / 316 SS 4 304L SS / 316 SS W 347 SS / 625 Y 321 SS / 625 Q F51 DSS / 625 Z F55 SDSS / 625 H Inconel 825 / 625 T Titanium *Manufacturers standard materials for Wetted parts. Other combinations available on request.
17 Wafer Type R 15 Wafer design. Clamped between flanges with bolting around outside of valve. Permits installation in a piping system in same manner as any conventional wafer valve. Retainerless Retainerless is standard in Goodwin Check Valves API 594 Designed in accordance with API 594 Face-to-face dimensions to API 594 Patented Plate Design Pressure sensitive plate. Improved flow efficiencies Total Life Cycle Costs reduced Superior metal-to-metal sealing High degree of shut-off Eyebolt ody Carrier Keeper Plate Plate Stop Pin Dowel Spring Hinge Pin INNOVATION IN THE PIPELINE
18 16 Type R Installation Dimensions ASME 16.5 Size Pressure End A C E HOLE HOLE STUD SELECTION Valve EØ Rating Facing P.C.D. DIA. DIA. *Length Weight CØ inches ASME mm mm mm mm mm mm No. inches mm kg EØ CØ 150 RF / RF / RF/RJ / (50mm) 900 RF/RJ / RF/RJ / RF/RJ RF / RF / EØ RF/RJ / CØ (80mm) 900 RF/RJ / RF/RJ / RF/RJ / RF / RF / RF/RJ / (100mm) 900 RF/RJ / RF/RJ / RF/RJ / RF / RF / RF/RJ (150mm) 900 RF/RJ / RF/RJ / RF/RJ RF / RF / RF/RJ / (200mm) 900 RF/RJ / RF/RJ / RF/RJ RF / RF RF/RJ / (250mm) 900 RF/RJ / RF/RJ / RF/RJ / RF / RF / RF/RJ / (300mm) 900 RF/RJ / RF/RJ RF/RJ / * Where Ring Joint Facing shown in End Facing, Stud lengths based on Ring Joint flange connection. Weights are for valve only and exclude mating flanges and bolting. Weight will vary according to corrosion allowance specification. Eyebolt(s) are supplied for valves over 20kg
19 Type R Installation Dimensions ASME 16.5 EØ CØ 17 Size Pressure End A C E HOLE HOLE STUD SELECTION Valve EØ Rating Facing P.C.D. DIA. DIA. *Length Weight CØ inches ASME mm mm mm mm mm mm No. inches mm kg 150 RF RF / (350mm) 600 RF/RJ / RF/RJ / RF/RJ / RF RF / (400mm) 600 RF/RJ / EØ 900 RF/RJ / CØ 1500 RF/RJ / RF / RF / (450mm) 600 RF/RJ / RF/RJ / RF/RJ / RF / RF / (500mm) 600 RF/RJ / RF/RJ RF/RJ RF / RF / (600mm) 600 RF/RJ / RF/RJ / RF/RJ / * Where Ring Joint Facing shown in End Facing, Stud lengths based on Ring Joint flange connection. Weights are for valve only and exclude mating flanges and bolting. Weight will vary according to corrosion allowance specification. INNOVATION IN THE PIPELINE
20 18 Type R Installation Dimensions ASME SERIES A (MSS SP44) Size Pressure End A C E HOLE HOLE STUD SELECTION Valve EØ Rating Facing P.C.D. DIA. DIA. *Length Weight CØ inches ASME mm mm mm mm mm mm No. inches mm kg EØ CØ 150 RF / RF / (650mm) 600 RF/RJ / RF/RJ / RF / RF / (700mm) 600 RF/RJ RF/RJ EØ 150 RF / CØ RF / (750mm) 600 RF/RJ RF/RJ RF / RF / (800mm) 600 RF/RJ / RF/RJ / RF / RF (900mm) 600 RF/RJ / RF/RJ / RF / RF / (1000mm) 600 RF / RF / RF / RF / (1050mm) 600 RF / RF / RF / (1200mm) 300 RF / RF / RF / (1350mm) 300 RF / RF / (1500mm) 300 RF / * Where Ring Joint Facing shown in End Facing, Stud lengths based on Ring Joint flange connection. Weights are for valve only and exclude mating flanges and bolting. Weight will vary according to corrosion allowance specification. Eyebolt(s) are supplied for valves over 20kg
21 Type R Installation Dimensions ASME SERIES (API 605) Size Pressure End A C E HOLE HOLE STUD SELECTION Valve Rating Facing P.C.D. DIA. EØ DIA. *Length Weight CØ inches ASME mm mm mm mm mm mm No. inches mm kg EØ CØ RF / RF / (650mm) 600 RF/RJ / RF/RJ / RF / RF / (700mm) 600 RF/RJ / RF/RJ RF EØ 44 3/ CØ RF / (750mm) 600 RF/RJ / RF/RJ RF / RF / (800mm) 600 RF/RJ RF/RJ / RF / RF / (900mm) 600 RF/RJ / RF/RJ RF (1000mm) 300 RF / RF (1050mm) 300 RF / RF / (1200mm) 300 RF / RF / (1350mm) 300 RF / RF / (1500mm) 300 RF / LARGE DIAMETER VALVES Size Pressure End A C E HOLE HOLE STUD SELECTION Valve Rating Facing P.C.D. DIA. DIA. Length Weight inches ASME mm mm mm mm mm mm No. inches mm kg 66 (1650mm) 72 (1800mm) 78 (1950mm) 84 (2100mm) (2250mm) 150 FF 150 FF 150 FF 150 FF 150 FF Goodwin supply Type R valves in sizes 66" to 144" to customer agreed flange design * Where Ring Joint Facing shown in End Facing, Stud lengths based on Ring Joint flange connection. Weights are for valve only and exclude mating flanges and bolting. Weight will vary according to corrosion allowance specification. INNOVATION IN THE PIPELINE
22 20 Flanged Type FR Double flanged design. Permits installation in a piping system in same manner as any conventional double flanged valve, ie studs and nuts per flange. Retainerless Retainerless is standard in Goodwin Check Valves API 594 Designed in accordance with API 594 Face-to-face dimensions to API 594 Patented Plate Design Pressure sensitive plate Improved flow efficiencies Total Life Cycle Costs reduced Superior metal-to-metal sealing High degree of shut-off Eyebolt ody Carrier Keeper Plate Plate Stop Pin Dowel Spring Hinge Pin
23 Type FR Installation Dimensions ASME 16.5 Size Pressure End A C E HOLE HOLE STUD SELECTION Valve Rating Facing P.C.D. DIA. DIA. *Length Weight inches ASME mm mm mm mm mm mm No. inches mm kg EØ CØ 21 EØ RF CØ (200mm) 8 3/ RF / (250mm) 600 RF/RJ / RF/RJ / RF / RF / (300mm) 600 RF/RJ / RF/RJ / RF RF / (350mm) 600 RF/RJ / RF/RJ / RF RF / (400mm) 600 RF/RJ / RF/RJ / RF / RF / (450mm) 600 RF/RJ / RF/RJ / RF / RF / (500mm) 600 RF/RJ / RF/RJ RF / RF / (600mm) 600 RF/RJ / RF/RJ / Type FR (Small Diameter - Extended ody - Non API 594) ASME 16.5 Size Pressure End A C E HOLE HOLE STUD SELECTION Valve Rating Facing P.C.D. DIA. DIA. *Length Weight inches ASME mm mm mm mm mm mm No. inches mm kg RF / (50mm) 300 RF / RF / (80mm) 300 RF / RF / (100mm) 300 RF / RF / (150mm) 300 RF / (200mm) 300 RF / (250mm) 300 RF * Where Ring Joint Facing shown in End Facing, Stud lengths based on Ring Joint flange connection. Weights are for valve only and exclude mating flanges and bolting. Weight will vary according to corrosion allowance specification. Number of studs is per flange, therefore, double the amount for valve installation purposes INNOVATION IN THE PIPELINE
24 22 Type FR Installation Dimensions ASME SERIES A (MSS SP44) Size Pressure End A C E HOLE HOLE STUD SELECTION Valve Rating Facing P.C.D. DIA. DIA. *Length Weight inches ASME mm mm mm mm mm mm No. inches mm kg EØ CØ 150 RF EØ / RF CØ / (650mm) 600 RF/RJ / RF/RJ / RF / RF / (700mm) 600 RF/RJ RF/RJ RF / RF / (750mm) 600 RF/RJ RF/RJ RF / RF / (800mm) 600 RF/RJ / RF/RJ / RF / RF (900mm) 600 RF/RJ / RF/RJ / RF / RF / (1000mm) 600 RF / RF / RF / RF / (1050mm) 600 RF / RF / ** 150 RF / RF (1200mm) / RF / RF / (1350mm) 300 RF / ** RF / (1500mm) 300 RF / ** * Where Ring Joint Facing shown in End Facing, Stud lengths based on Ring Joint flange connection. Weights are for valve only and exclude mating flanges and bolting. Weight will vary according to corrosion allowance specification. Number of studs is per flange, therefore, double the amount for valve installation purposes. ** Apply to Goodwin for details.
25 Type FR Installation Dimensions ASME SERIES (API 605) Size Pressure End A C E HOLE HOLE STUD SELECTION Valve Rating Facing P.C.D. DIA. DIA. *Length Weight inches ASME mm mm mm mm mm mm No. inches mm kg EØ CØ RF EØ / RF CØ / (650mm) 600 RF/RJ / RF/RJ / RF / RF / (700mm) 600 RF/RJ / RF/RJ / RF / RF / (750mm) 600 RF/RJ / RF/RJ RF / RF / ** (800mm) 600 RF/RJ RF/RJ RF / RF / (900mm) 600 RF/RJ / RF/RJ ** RF (1000mm) 300 RF / RF (1050mm) 300 RF / RF / (1200mm) 300 RF / RF / (1350mm) 300 RF / ** RF / ** (1500mm) 300 RF / ** LARGE DIAMETER VALVES Size Pressure End A C E HOLE HOLE STUD SELECTION Valve Rating Facing P.C.D. DIA. DIA. Length Weight inches ASME mm mm mm mm mm mm No. inches mm kg (1650mm mm) 150 FF Goodwin supply Type FR valves in sizes 66" to 144" to EITHER AWWA C207 flange standard or CUSTOMER agreed flange design * Where Ring Joint Facing shown in End Facing, Stud lengths based on Ring Joint flange connection. Weights are for valve only and exclude mating flanges and bolting. Weight will vary according to corrosion allowance specification. Number of studs is per flange, therefore, double the amount for valve installation purposes. ** Apply to Goodwin for details. INNOVATION IN THE PIPELINE
26 24 Solid Lug Type SR Solid Lug Wafer design. Clamped between flanges with bolting passing through the body of the valve. Retainerless Retainerless is standard in Goodwin Check Valves API 594 Designed in accordance with API 594 Face-to-face dimensions to API 594 Patented Plate Design Pressure sensitive plate Improved flow efficiencies Total Life Cycle Costs reduced Superior metal-to-metal sealing High degree of shut-off Eyebolt ody Carrier Keeper Plate Plate Stop Pin Dowel Spring Hinge Pin
27 Type SR Installation Dimensions ASME 16.5 EØ CØ 25 Size Pressure End A C E HOLE HOLE STUD SELECTION Valve Rating Facing P.C.D. DIA. DIA. *Length Weight inches ASME mm mm mm mm mm mm No. inches mm kg 150 RF / RF / RF/RJ / (50mm) 900 RF/RJ / RF/RJ / RF/RJ RF / RF / RF / (80mm) 900 RF/RJ / RF/RJ / RF/RJ / RF / RF / RF/RJ / (100mm) 900 RF/RJ / RF/RJ / RF/RJ / RF / RF / RF/RJ (150mm) 900 RF/RJ / RF/RJ / RF/RJ RF / RF / RF/RJ / (200mm) 900 RF/RJ / RF/RJ / RF/RJ RF / RF RF/RJ / (250mm) 900 RF/RJ / RF/RJ / RF/RJ / RF / RF / RF/RJ / (300mm) 900 RF/RJ / RF/RJ RF/RJ / RF RF / (350mm) 600 RF/RJ / RF/RJ / RF/RJ / RF RF / (400mm) 600 RF/RJ / RF/RJ / RF/RJ / * Where Ring Joint Facing shown in End Facing, Stud lengths based on Ring Joint flange connection. Weights are for valve only and exclude mating flanges and bolting. Weight will vary according to corrosion allowance specification. INNOVATION IN THE PIPELINE
28 26 Type SR Installation Dimensions ASME 16.5 Size Pressure End A C E HOLE HOLE STUD SELECTION Valve Rating Facing P.C.D. DIA. DIA. *Length Weight inches ASME mm mm mm mm mm mm No. inches mm kg 150 RF / RF / (450mm) 600 RF/RJ / RF/RJ / RF/RJ / RF / RF / (500mm) 600 RF/RJ / RF/RJ RF/RJ RF / RF / (600mm) 600 RF/RJ / RF/RJ / RF/RJ / EØ CØ * Where Ring Joint Facing shown in End Facing, Stud lengths based on Ring Joint flange connection. Weights are for valve only and exclude mating flanges and bolting. Weight will vary according to corrosion allowance specification.
29 Type SR Installation Dimensions ASME SERIES A (MSS SP44) EØ CØ 27 Size Pressure End A C E HOLE HOLE STUD SELECTION Valve Rating Facing P.C.D. DIA. DIA. *Length Weight inches ASME mm mm mm mm mm mm No. inches mm kg 150 RF / RF / (650mm) 600 RF/RJ / RF/RJ / RF / RF / (700mm) 600 RF/RJ RF/RJ RF / RF / (750mm) 600 RF/RJ RF/RJ RF / RF / (800mm) 600 RF/RJ / RF/RJ / RF / RF (900mm) 600 RF/RJ / RF/RJ / ** 150 RF / RF / (1000mm) 600 RF / RF / RF / RF / (1050mm) 600 RF / RF / ** 150 RF / RF / (1200mm) 600 RF / ** RF /4 970 ** (1350mm) 300 RF / ** RF / ** (1500mm) 300 RF / ** * Where Ring Joint Facing shown in End Facing, Stud lengths based on Ring Joint flange connection. Weights are for valve only and exclude mating flanges and bolting. Weight will vary according to corrosion allowance specification. ** Apply to Goodwin for details INNOVATION IN THE PIPELINE
30 28 Type SR Installation Dimensions API 6A / ISO API 5000: Type SR (RETAINERLESS) Size Pressure End A C E HOLE HOLE STUD SELECTION Valve Rating Facing P.C.D. DIA. DIA. *Length Weight inches ASME mm mm mm mm mm mm No. inches mm kg EØ CØ 2 1/ R / / R / R / / R / / R / / R / R / R / API & API 15000: Type S (RETAINERED, i.e.with Retaining plugs) Size Pressure End A C E HOLE HOLE STUD SELECTION Valve Rating Facing P.C.D. DIA. DIA. *Length Weight inches ASME mm mm mm mm mm mm No. inches mm kg 2 1/ X / X / / X / X / X X / / X / X / / X / X / / X / X / X / X / X / X * Where Ring Joint Facing shown in End Facing, Stud lengths based on Ring Joint flange connection. Testing procedures in accordance with API 6A / ISO Allowable leakage rate in accordance with API 598. Types R and SR to API 6D / ISO The installation dimensions are the same as for ASME valves (refer Type R and Type SR) Sizes 2" - 12" 2500# 14"-1500# Testing procedures in accordance with API 6D / ISO Allowable leakage rate in accordance with API
31 Hub End Type HR 29 Hub End design. Clamped into a piping system using mechanical clamp connectors, eg. Grayloc, Galperti, Vector Techlok. Retainerless Retainerless is standard in Goodwin Check Valves API 594 Designed in accordance with API 594 Face-to-face dimensions to Goodwin standard 3 design options available - HR(F) (Full bore retainerless) - H(F) (Full bore retaining plugs) - HR(R) (Reduced bore retainerless) Patented Plate Design Pressure sensitive plate Improved flow efficiencies Total Life Cycle Costs reduced Superior metal-to-metal sealing High degree of shut-off Eyebolt ody Carrier Keeper Plate Plate Stop Pin Sprung Dowel Spring Hinge Pin INNOVATION IN THE PIPELINE
32 30 Hub End (Full ore) Installation Dimensions Type HR(F) Type H(F) Size Pressure Seal Ring A Valve mm Rating ASME Size mm mm Weight kg 4 (100mm) 6 (150mm) 8 (200mm) 10 (250mm) 12 (300mm) 14 (350mm) Size Pressure Seal Ring A Valve mm Rating ASME Size mm mm Weight kg (50mm) 3 (80mm) 4 (100mm) 6 (150mm) 8 (200mm) 10 (250mm) 12 (300mm) (350mm) (400mm) (400mm) (450mm) Weights are for valve only and exclude mating clamps and bolting. Weight will vary according to corrosion allowance specification. 1. Type H(F) is supplied with external threaded retainers 2. Reduced ore Retainerless, Type HR(R), i.e. no external threaded components. 3. Clamps, seal rings and companion hubs are not included with the valve 4. Particular make of Hub Ends, Seal Ring Size and Clamp Style must be specified by customer. Relevant technical information should be obtained from the chosen clamp supplier, e.g. Grayloc, Techlok, Galperti. 5. Dimension : These are typical only. Due to the large variety of Hub End sizes and Clamp Styles available the face-to- face dimensions for a given size and rating may vary to maintain ASME and API design specifications. Please contact Goodwin for details prior to using above data as design criteria. 6. Valve sizes not listed above are available on application, together with customer specified end sizes and types. All valves are rated in accordance with ASME 16.34, API 594 and API 598 design and application specifications. 7. Internals designed to suit customer's specified hub-ended bore details. Heavy duty hub dimensions are available on application to Goodwin International
33 Type HR(R) Hub End (Reduced ore) Installation Dimensions 31 Size Pressure Seal Ring A Valve mm Rating ASME Size mm mm Weight kg 3 (80mm) 4 (100mm) 6 (150mm) 8 (200mm) 8 (200mm) 10 (250mm) 12 (300mm) 14 (350mm) Size Pressure Seal Ring A Valve mm Rating ASME Size mm mm Weight kg (400mm) (400mm) (450mm) S162 (450mm) (500mm) (500mm) (600mm) (600mm) (750mm) Weights are for valve only and exclude mating clamps and bolting. Weight will vary according to corrosion allowance specification. 1. Clamps, seal rings and companion hubs are not included with the valve 2. Particular make of Hub Ends, Seal Ring Size and Clamp Style must be specified by customer. Relevant technical information should be obtained from the chosen clamp supplier, e.g. Grayloc, Techlok, Galperti. 3. Dimension : These are typical only. Due to the large variety of Hub End sizes and Clamp Styles available the face-to- face dimensions for a given size and rating may vary to maintain ASME and API design specifications. Please contact Goodwin for details prior to using above data as design criteria. 4. Valve sizes not listed above are available on application, together with customer specified end sizes and types. All valves are rated in accordance with ASME 16.34, API 594 and API 598 design and application specifications. 5. Internals designed to suit customer's specified hub-ended bore details. 6. HR(R) valves have reduced bore internals. Cv values available on request. Heavy duty hub dimensions are available on application to Goodwin International INNOVATION IN THE PIPELINE
34 32 uttweld End Type WR uttweld End design. For direct welding into a piping system. Can be provided with transition and/or pup pieces Retainerless Retainerless is standard in Goodwin Check Valves API 594 Designed in accordance with API 594 Face-to-face dimensions to Goodwin Standard Patented Plate Design Pressure sensitive plate Improved flow efficiencies Total Life Cycle Costs reduced Superior metal-to-metal sealing High degree of shut-off Eyebolt ody Carrier Keeper Plate Plate Stop Pin Sprung Dowel Spring Hinge Pin
35 Type WR Installation Dimensions 33 Size Pressure A Δ Valve mm Rating ASME mm mm Weight kg (80mm) (100mm) (150mm) (200mm) (250mm) (300mm) (350mm) (400mm) Size Pressure A Δ Valve mm Rating ASME mm mm Weight kg (450mm) (500mm) Δ Weights are for valve only and exclude pup or transition pieces. Weight will vary according to corrosion allowance specification (600mm) (700mm) (750mm) (800mm) (900mm) (1000mm) (1050mm) (1200mm) PIPE SCHEDULE Customer must state pipe schedule at time of enquiry as this may necessitate transition pieces. The nominal bore of the valve will be determined by the pipe schedule selected by the customer and be in accordance with ASME INNOVATION IN THE PIPELINE
36 34 uttweld End with Access Type WA uttweld End design with top bonnet access for inspection purposes. For direct welding into a piping system. Can be provided with transition and/or pup pieces. Retainerless Retainerless is standard in Goodwin Check Valves No screwed body plugs Note: olted bonnet for inspection API 594 Designed in accordance with API 594 Face-to-face dimensions to Goodwin standard Patented Plate Design Pressure sensitive plate Improved flow efficiencies Total Life Cycle Costs reduced Superior metal-to-metal sealing High degree of shut-off onnet Studs onnet Cover onnet Gasket Eyebolt Hinge Pin Keeper Plate Stop Pin Plate ody Sprung Dowel Carrier Spring
37 Type WA Installation Dimensions 35 Size Pressure A Δ Valve mm Rating ASME mm mm Weight kg (100mm) (150mm) (200mm) (250mm) (300mm) (350mm) (400mm) Size Pressure A Δ Valve mm Rating ASME mm mm Weight kg (450mm) (500mm) (600mm) (700mm) (750mm) (800mm) (900mm) (1000mm) (1050mm) (1200mm) Δ Weights are for valve only and exclude pup or transition pieces. Weight will vary according to corrosion allowance specification. PIPE SCHEDULE Customer must state pipe schedule at time of enquiry as this may necessitate transition pieces. The nominal bore of the valve will be determined by the pipe schedule selected by the customer and be in accordance with ASME INNOVATION IN THE PIPELINE
38 36 Goodwin International Axial Check Valves - Types Solid Disc Type Z Size Range DN25 to DN250 (1" to 10") Pressure Range ASME , PN10-400, API Temperature Range -196 C to 550 C Connection Types Face to Face Flanged, uttweld End, Hub End Goodwin Standard Long Also available with API 6D Face to Face (ZD) Ring Disc Type NK Size Range DN300 to DN2200 (12" to 88") Pressure Range ASME , PN10-400, API Temperature Range -196 C to 550 C Connection Types Face to Face Flanged, uttweld End, Hub End, Wafer, Solid Lug Goodwin Standard Compact Ring Disc Type N Size Range DN300 to DN2200 (12" to 88") Pressure Range ASME , PN10-400, API Temperature Range -196 C to 550 C Connection Types Face to Face Flanged, uttweld End, Hub End Goodwin Standard Long Also available with API 6D Face to Face (ND)
39 Axial Check Valves Technical Features & enefits 37 Optimised Disc Designs The Goodwin Non-Slam Axial Check valve has two disc designs, depending upon size of valve. Solid Disc Available in sizes 1 through to 10, the Goodwin Type Z valve is a solid disc and shaft type. The axial design allows for a streamlined flow path around the disc and high pressure recovery, minimising pressure drop across the valve. A short stroke length provides the quick response required by a Non-Slam check valve Ring Disc The Ring Disc design, Type N Valve, in sizes 12 and above ensures that the disc remains light and responsive even in large sizes. Mounted on a multiple helical spring and radial guide assembly, the disc moves freely without any of the frictional forces associated with the solid disc and shaft design. Solid Disc Flow Diagram With a flow path both around and though the centre of the disc the flow capacity of the valve is best in class. Due to the excellent pressure recovery properties of the diffuser, the minimal pressure drop across the valves gives lifetime energy savings when compared to more conventional check valve designs. Ring Disc Flow Diagram Non-Slam: Quick Response Dynamic Response Curve Comparison Low weight discs, short stroke lengths and spring assistance combine to ensure that the Axial type check valve responds quickest to change in flow direction. 1.0 Swing Check Goodwin Dual Plate with Slim Plate Design Goodwin Axial Check Valve This fast response ensures reverse velocity cannot build up to a level that can damage pumps, pipes or related equipment. As pressure surges can occur when a valve is closed against a moving body of fluid, the quick closure results in a considerably lower pressure peak than with other types of check valve. Reverse Velocity V R m/s System Deceleration, m/s 2
40 38 Axial Check Valves Technical Features & enefits Low Pressure Loss The streamlined internals of the axial check valve range allow for a turbulence free flow path around the disc in the Type Z valve or through and around the disc in the Type N valves. The high capacity, smooth flow path results in low pressure drop across all of the Axial type valves with exceptionally low pressure drop in the Z and the N range. Low pressure loss can be equated with energy savings in the plant or more throughput, making the axial type valve a competitive check valve solution when considering full lifecycle costs. NKF Standard Short Face-to-Face Space & Weight Savings The short face-to-face dimensions of the NK compact design allows for installation in applications where space and weight are at a premium, such as offshore platforms and FPSOs. The NK type, with its reduced body length and its consequent reduced weight, offers significant cost savings compared with the long pattern N and ND types. The savings in capital purchase costs are further complimented by low lifecycle cost afforded by the low pressure loss ring disc. NF Standard Face-to-Face The NK type is Goodwin s standard when supplying sizes 12 and larger and is available with Flanged, Wafer, Solid Lug, Hub End and uttweld End connections. Choice of Face-to-Face Lengths The Goodwin Axial Check Valves are available in three standard lengths. NK* - Goodwin Standard Compact Face to Face N, Z* - Goodwin Standard Long Face to Face ND, ZD - API 6D Face to Face * Types Z and NK are Goodwin's standard offering, holding substantial stocks of components. NDF API 6D Face-to-Face Maintenance Free The Goodwin Axial Check Valve designs use no soft parts and are therefore inherently fire-safe. Also, as there are no wearing parts, it is maintenance free. The springs are sized according to the flow rates to ensure that the valves are in the fully open position during normal use. This minimises cycling of the spring, giving the valves a long design life without the need for regular maintenance.
41 Axial Check Valve Types Installation etween End Connections 39 Flanged Type ZF Flanged Type NKF Hub-End Type ZH Hub End Type NKH uttweld End Type ZW uttweld End Type NKW
42 40 Type Axial Check Valves: Ordering Instructions EXAMPLE Valve Size Flange Standard ASME/API/PN Pressure Rating ody Material Disc Material ody Seat Disc Seat End Connection Spring Torque Spring Material NKF C S U U R 2 Y S Wetted Parts Flow Diffuser Material C VALVE TYPE SOLID DISC: TYPE Z (to 10") Goodwin Standard Long f/f ZF Flanged ZH Hub Ended ZW uttweld End ZV Compact flange API 6D f/f ZDF Flanged ZDW uttweld End ZXX Special RING DISC: TYPE N (12" & above) Goodwin Standard Compact f/f NKO Wafer NKF Flanged NKS Solid Lug NKH Hub Ended NKW uttweld End NKV Compact flange Goodwin Standard Long f/f NF Flanged NH Hub Ended NW uttweld End NV Compact flange API 6D f/f NDF Flanged NDW uttweld End NXX Special ODY, DISC & DIFFUSER MATERIAL VALVE SIZE Inches: For ASME, AWWA & API Standards FIG MATERIAL SPECIFICATION CAST FORGED C Carbon Steel ASTM A216 WC ASTM A105 L Low Temp Carbon Steel ASTM A352 LC - O Low Temp Carbon Steel ASTM A352 LCC ASTM A350 LF2 D High Temp Cr Mo Steel ASTM A217 WC6 ASTM A182 F11-2 K Low Alloy Steel ASTM A487 GR 4C - E 410 Stainless Steel ASTM A217 CA15 ASTM A182 F6 P 5% Cr Steel ASTM A217 C5 ASTM A182 F5a W 9% Cr Steel ASTM A217 C12 ASTM A182 F9 G Low Temp 13% Cr 4% Ni ASTM A352 CA6NM ASTM A182 F6NM S 316 Stainless Steel ASTM A351 CF8M ASTM A182 F316 F 316L Stainless Steel ASTM A351 CF3M ASTM A182 F316L Y 347 Stainless Steel (High Temp) ASTM A351 CF8C ASTM A182 F321 Q 22% Chrome Duplex ASTM A890 4A or A995 4A ASTM A182 F51 25% Chrome Super Duplex ASTM A995 CD4MCuN - Z 25% Chrome Super Duplex ASTM A890 6A or A995 6A ASTM A182 F55 H Alloy 825 ASTM A494 CU5MCuC ASTM 564 N08825 I Alloy 625 ASTM A494 CW6MC ASTM 564 N06625 V Avesta 254 SMO ASTM A351 CK3MCuN ASTM A182 F44 U Cobalt Alloy 6 / Stellite 6 Cobalt Alloy 6 / Stellite 6 - T Titanium ASTM 367 C2 ASTM 381 F2 / 348 GR2 J Hastalloy C276 ASTM A494 CW12MW - M Monel ASTM A494-M35-2 ASTM 564 N04400 A Nickel Aluminium ronze S EN 1982 CC333G / ASTM 148 C Chromium Molybdenum Steel ASTM A217 GR WC9 ASTM A182 F % Nickel Steel ASTM A352 LC3 ASTM A350 LF Stainless Steel ASTM A351 CF8 ASTM A182 F L Stainless Steel ASTM A351 CF3 ASTM A182 F304L 5 Alloy 20 ASTM A351 CN7M ASTM 462 N Stainless Steel ASTM A351 CG8M ASTM A Carbon Molybdenum Steel ASTM A352 LC1-8 Ni Resist Iron ASTM A439 D2-9 Ductile Iron ASTM A395 - X To e Specified TO E SPECIFIED - Cast or Forged option is at manufacturers discretion FIG STANDARD - ASME ASME Series A (MSS SP 44) ASME Series (API 605) D E AWWA C207 Class D AWWA C207 Class E S API 6A / ISO P S EN 1092 (PN) J JIS 2210 V FLANGE STANDARD Compact Flange FIG ASME/API/PN PRESSURE RATINGS PRESSURE RATINGS XXX PN PN PN PN 40 PXX Special ODY SEAT/DISC OVERLAY MATERIAL FIG MATERIAL OPERATING TEMP RANGE * F C P Same as ody / Disc As ody / Disc As ody / Disc E 410 Stainless Steel - 20 to to 538 S 316 Stainless Steel to to 538 F 316L Stainless Steel -425 to to 455 G 17-4 PH -40 to to 427 I Alloy 625 M Monel to to 482 U Cobalt Alloy 6 / Stellite to to Cobalt Alloy 21 / Stellite to to 815 X To e Specified Resilient seats can be offered on request FIG Q R S F G E D C A Z J H W V END CONNECTION CONNECTION Raised Face 3.2 µm max. Sprial Groove Raised Face µm Spiral Groove Raised Face µm Spiral Groove Flat Face µm Spiral Groove Flat Face µm Spiral Groove Raised Face 3.2 µm max. Concentric Groove Raised Face µm Concentric Groove Raised Face µm Concentric Groove Flat Face µm Concentric Groove Flat Face µm Concentric Groove Ring Type Joint Clamped End uttweld End Compact Flange FIG MATERIAL SPRING MATERIAL RECOMMENDED MAX TEMP F C S 316 Stainless Steel Y Inconel X I Inconel M Monel K L Inconel T Titanium X To e Specified SPRING TORQUE - Undefined 1 Spring No.1 (1.5m/s) 2 Spring No.2 (2.0 m/s) 3 Spring No.3 (2.5m/s) 4 Spring No.4 (3.0 m/s) X Special ADDITIONAL WETTED PARTS* FIG S F MATERIAL 316 SS 316L SS / 316 SS I Alloy 625 W 347 SS / 625 Y 321 SS / 625 T Titanium *Manufacturers standard materials for Wetted parts. Other combinations available on request.
43 Type ZF & NKF 41 Eyebolt ody Diffuser Disc Circlip Spring Type ZF Eyebolt ody Disc Radial Guide Assembly Diffuser Tab Washer Tie olts Spring Type NKF The above two valve designs are Goodwin International's standard offering for sizes 2" to 10" Type Z and 12" and larger Type NK. INNOVATION IN THE PIPELINE
44 42 Solid Disc Type Z & ZD The axial design of the Z and ZD range results in a streamlined flow path around the disc and high pressure recovery, minimising pressure drop across and maximising flow through the valve. Features Non-slam closure Very low pressure loss Short face-to-face length Low weight Metal sealing Maintenance free Valve design to ASME End Connections Available Flanged uttweld Hub End PCD A TYPE Z Goodwin Standard Face-to-Face Dimensions (standard valves for sizes 1" to 10") TYPE ZD API 6D Face-to-Face Dimensions uttweld and Hub End valve face-to-face dimensions as per Flanged Types. Weights for these types are available upon request.
45 Type ZF & ZDF Installation Dimensions Flanges according to ASME 16.5 PCD A ZF PCD 43 A Type ZF Standard Face-to-Face Type ZDF API 6D Face-to-Face Size Pressure End A Valve Valve HOLE HOLE STUD SELECTION Rating Facing Weight RF RJ Weight P.C.D. DIA. DIA. *Length inches ASME mm mm kg mm mm kg No. mm No. Inches mm 150 RF / RF / RF/RJ /8 100 (25mm) 900 RF/RJ / RF/RJ / RF/RJ / RF / RF / ¼ 600 RF/RJ /8 105 (32mm) 900 RF/RJ / RF/RJ / RF/RJ RF / RF / ½ 600 RF/RJ /4 120 (40mm) 900 RF/RJ RF/RJ RF/RJ / RF / RF / RF/RJ /8 135 (50mm) 900 RF/RJ / RF/RJ / RF/RJ RF / RF / ½ 600 RF/RJ /4 130 (65mm) 900 RF/RJ RF/RJ RF/RJ / RF / RF / RF/RJ /4 155 (80mm) 900 RF/RJ / RF/RJ / RF/RJ / RF / RF / RF/RJ /8 175 (100mm) 900 RF/RJ / RF/RJ / RF/RJ /2 290 * Where Ring Joint Facing shown in End Facing, Stud lengths based on Ring Joint flange connection. Weights are for valve only and exclude mating flanges and bolting. Weight will vary according to corrosion allowance specification. ZDF Flange Detail INNOVATION IN THE PIPELINE
46 44 Type ZF & ZDF Installation Dimensions Flanges according to ASME 16.5 PCD A ZF PCD A Type ZF Standard Face-to-Face Type ZDF API 6D Face-to-Face Flange Detail Size Pressure End A Valve Valve HOLE HOLE STUD SELECTION Rating Facing Weight RF RJ Weight P.C.D. DIA. DIA. *Length inches ASME mm mm kg mm mm kg No. mm No. Inches mm 150 RF / RF / RF/RJ (125mm) 900 RF/RJ / RF/RJ / RF/RJ / RF / RF / RF/RJ (150mm) 900 RF/RJ / RF/RJ / RF/RJ RF / RF / RF/RJ /8 220 (200mm) 900 RF/RJ / RF/RJ / RF/RJ RF / RF RF/RJ /4 245 (250mm) 900 RF/RJ / RF/RJ / RF/RJ /2 535 ZDF * Where Ring Joint Facing shown in End Facing, Stud lengths based on Ring Joint flange connection. Weights are for valve only and exclude mating flanges and bolting. Weight will vary according to corrosion allowance specification.
47 Ring Disc Type N & ND 45 With its friction free guiding and the aerodynamic flowpath through its two ring shaped flow ports, the N is best in class for speed of response and flow capacity. Features Non-slam closure Very low pressure loss Friction-free valve disc guiding Metal sealing Maintenance free Valve design to ASME End Connections Available Flanged uttweld Hub End Compact flange PCD A TYPE N Goodwin Standard Long Face-to-Face Dimensions (standard long face-to-face for - 12" and above) TYPE ND API 6D Face-to-Face Dimensions uttweld and, Hub End valve face to face dimensions as per flanged types. Weights for these types are available upon request. INNOVATION IN THE PIPELINE
48 46 Type NF & NDF Installation Dimensions Flanges according to ASME 16.5 / ASME SERIES A (MSS SP44) Type NF Face-to-Face Type NDF Face-to-Face Flange Detail Size Pressure End A Valve Valve HOLE HOLE STUD SELECTION Rating Facing Weight RF RJ Weight P.C.D. DIA. DIA. *Length inches ASME mm mm kg mm mm kg No. mm No. Inches mm PCD A NF PCD A NDF 150 RF / RF / RF/RJ /4 255 (300mm) 900 RF/RJ / RF/RJ RF/RJ / RF RF /8 210 (350mm) 600 RF/RJ / RF/RJ / RF/RJ / RF RF /4 220 (400mm) 600 RF/RJ / RF/RJ / RF/RJ / RF / RF /4 230 (450mm) 600 RF/RJ / RF/RJ / RF/RJ / RF / RF /4 240 (500mm) 600 RF/RJ / RF/RJ RF/RJ RF / RF /2 265 (600mm) 600 RF/RJ / RF/RJ / RF/RJ / RF / RF /8 305 (700mm) 600 RF/RJ RF/RJ RF / RF /4 325 (750mm) 600 RF/RJ RF/RJ RF / RF /8 345 (800mm) 600 RF/RJ / RF/RJ /4 570 * Where Ring Joint Facing shown in End Facing, Stud lengths based on Ring Joint flange connection. Weights are for valve only and exclude mating flanges and bolting. Weight will vary according to corrosion allowance specification.
49 Type NF & NDF Installation Dimensions Flanges according to ASME SERIES A (MSS SP44) Type NF Type NDF Flange Detail Size Pressure End A Valve Valve HOLE HOLE STUD SELECTION Rating Facing Weight RF RJ Weight P.C.D. DIA. DIA. *Length inches ASME mm mm kg mm mm kg No. mm No. Inches mm PCD A NF PCD A NDF RF / RF (900mm) 600 RF/RJ / RF/RJ / RF / RF /8 360 (1000mm) 600 RF / RF OA / RF / RF /8 370 (1050mm) 600 RF / RF OA / RF / RF /8 410 (1200mm) 600 RF / RF OA Flanges according to ASME SERIES (API 605) Type NF Type NDF Flange Detail Size Pressure End A Valve Valve HOLE HOLE STUD SELECTION Rating Facing Weight RF RJ Weight P.C.D. DIA. DIA. *Length inches ASME mm mm kg mm mm kg No. mm No. Inches mm 150 RF / RF /4 290 (700mm) 600 RF/RJ / RF/RJ / RF / RF /8 305 (750mm) 600 RF/RJ / RF/RJ RF / RF /2 330 (800mm) 600 RF/RJ RF/RJ RF / RF /8 340 (900mm) 600 RF/RJ / RF/RJ RF (1000mm) 300 RF / RF (1050mm) 300 RF / RF /8 235 (1200mm) 300 RF /8 400 * Where Ring Joint Facing shown in End Facing, Stud lengths based on Ring Joint flange connection. Weights are for valve only and exclude mating flanges and bolting. Weight will vary according to corrosion allowance specification. INNOVATION IN THE PIPELINE
50 48 Ring Disc Type NK The NK employs the worldwide proven ring shaped valve disc / radial guide design that ensures the disc remains light and responsive even in large sizes. With a short face-to-face and reduced weight, the compact NK is a lower cost solution to its sister valve the N. Features Non-slam closure Low pressure loss Friction-free valve disc guiding Metal sealing Short face-to-face length Low weight Maintenance free Valve design to ASME PCD A End Connections Available Flanged uttweld Hub End Wafer Solid Lug Compact Flange TYPE NK Goodwin Standard Compact Face-to-Face Dimensions (standard valves for 12" and above)
51 Type NKF Installation Dimensions Flanges according to ASME 16.5 / ASME SERIES A PCD A 49 Flange Detail Size Pressure End A Valve HOLE HOLE STUD SELECTION Rating Facing Weight P.C.D. DIA. DIA. *Length inches ASME mm mm kg No. mm No. Inches mm 150 RF / RF / RF/RJ /4 255 (300mm) 900 RF/RJ / RF/RJ OA RF/RJ OA OA / RF RF /8 210 (350mm) 600 RF/RJ / RF/RJ / RF/RJ OA / RF RF /4 220 (400mm) 600 RF/RJ / RF/RJ / RF/RJ OA / RF / RF /4 230 (450mm) 600 RF/RJ / RF/RJ / RF/RJ OA / RF / RF /4 240 (500mm) 600 RF/RJ / RF/RJ RF/RJ OA OA RF / RF /2 265 (600mm) 600 RF/RJ / RF/RJ / RF/RJ OA OA / RF / RF /8 305 (700mm) 600 RF/RJ RF/RJ RF / RF /4 325 (750mm) 600 RF/RJ RF/RJ RF / RF /8 345 (800mm) 600 RF/RJ / RF/RJ OA OA /4 570 * Where Ring Joint Facing shown in End Facing, Stud lengths based on Ring Joint flange connection. INNOVATION IN THE PIPELINE
52 50 Type NKF Installation Dimensions Flanges according to ASME 16.5 / ASME SERIES A PCD A Flange Detail Size Pressure End A Valve HOLE HOLE STUD SELECTION Rating Facing Weight P.C.D. DIA. DIA. *Length inches ASME mm mm kg No. mm No. Inches mm 150 RF / RF (900mm) 600 RF/RJ / RF/RJ / RF / RF /8 370 (1000mm) 600 RF / RF / RF / RF /8 370 (1050mm) 600 RF / RF / RF / RF /8 410 (1200mm) 600 RF / RF * Where Ring Joint Facing shown in End Facing, Stud lengths based on Ring Joint flange connection. Flanges according to ASME SERIES Flange Detail Size Pressure End A Valve HOLE HOLE STUD SELECTION Rating Facing Weight P.C.D. DIA. DIA. *Length inches ASME mm mm kg No. mm No. Inches mm 150 RF / RF /4 290 (700mm) 600 RF/RJ / RF/RJ / RF / RF /8 305 (750mm) 600 RF/RJ / RF/RJ RF / RF /2 330 (800mm) 600 RF/RJ RF/RJ OA OA RF / RF /8 340 (900mm) 600 RF/RJ / RF/RJ RF (1000mm) 300 RF / RF (1050mm) 300 RF / RF /8 235 (1200mm) 300 RF /8 400 * Where Ring Joint Facing shown in End Facing, Stud lengths based on Ring Joint flange connection.
53 51 Engineering Data Cv Pressure Drop Formulae For Liquids For Gases ased on ISA-S for Fully developed turbulent flow. Q = Liquid flow rate, m 3 /h Gas flow rate, sm 3 /h (@ bar and 15.6 C) C v = Valve flow coefficient, US gpm ΔP = Pressure drop, psi P 1 = Inlet pressure, bar abs. G f = Specific gravity of bar, 15.6 C G g = Specific gravity of bar, 15.6 C T 1 = Inlet temperature, K Y = Valve Expansion Factor X = ΔP/P 1 Z = Gas Compressibility Factor (Ideal Gas = 1) DUAL PLATE CHECK VALVE FLOW Coefficient (Cv) ASME 150/300* Valve Size Cv *See graphs for Cv values for ASME 600#, 900#, 1500# & 2500#. Z VALVES ALL PRESSURE CLASSES Valve Size Z 1" 24 1¼" 41 1½" 65 2" 103 2½" 181 3" 282 4" 452 5" 725 6" " " 3163 AXIAL CHECK VALVE FLOW Coefficient (Cv) Valve Cracking Pressures NK/N VALVES ASME 150/300 Valve Size NK N 12'' '' '' '' '' '' '' '' '' '' The above tabulated Cv values are for the most commonly used axial valves. For the full range of Cv valves please see the graphs on the following pages or contact Goodwin. On the initial opening of a check valve, such as at system start-up, the upstream pressure applied by the flow to the front of the plates/disc is required to overcome the force of the spring and any upstream back pressure acting on the back of the plates/disc. The pressure differential at which this happens is known as the cracking pressure. When the pressure differential exceeds the cracking pressure, the valve plates/disc are cracked open from the valve seat and the media can flow. As soon as the plates /disc are cracked open the media cannot sustain a pressure differential and at this point the plates are not kept open by pressure, but by the fluid velocity (see Critical velocity). Specific values for cracking pressures at atmospheric conditions can be obtained from Goodwin upon request. INNOVATION IN THE PIPELINE
54 52 Dual Plate Check Valves Pressure Loss / Flow Coefficient (Cv) Class 150/ Class 600 Flow Rate, US US gpm Flow Flow Rate, US US gpm gpm Flow Rate, US US gpm Flow Flow Rate, US US gpm gpm Pressure Drop, bar Pressure Drop, bar Pressure Drop, bar Pressure Drop, bar Pressure Drop, barpressure Drop, bar Pressure Drop, barpressure Drop, bar Class / Class Flow Rate, US US gpm Flow Flow Rate, US US gpm gpm Flow Rate, US US gpm Flow Flow Rate, US US gpm gpm Pressure Drop, bar Pressure Drop, bar Pressure Drop, bar Pressure Drop, bar Pressure Drop, barpressure Drop, bar Pressure Drop, barpressure Drop, bar Pressure drop versus flow, as depicted in the above graphs, have been established following tests carried out at Delft Hydraulics Laboratories. The flow curves do not show the full Goodwin range. Upon request Goodwin can manufacture valves in sizes up to 144 diameter and in pressure classes up to API
55 Axial Check Valves Pressure Loss / Flow Coefficient (Cv) Z " 10" 10" " 10" 10" 8" 8" 8" 8" 8" 8" Flow Rate, US gpm 100 Flow Rate, US US gpm 6" 100 4" 100 3" 2.5" 6" 6" 4" 4" 3" 3" 2.5" 2.5" Flow Rate, US gpm 100 Flow Rate, US US gpm 6" 4" " 2.5" 6" 6" 4" 4" 3" 3" 2.5" 2.5" 10 2" 1.5" " 10 1" 2" 2" 1.5" 1.5" 1.25" 1.25" 1" 1" 10 2" 1.5" " 1" 2" 2" 1.5" 1.5" 1.25" 1.25" 1" 1" ALL PRESSURE CLASSES Pressure Drop, bar Pressure Drop, bar Pressure Drop, bar Pressure Drop, bar Pressure Drop, bar Pressure Drop, bar NK N Flow Rate, US gpm " 46" 44" 42" 40" 38" 36" 34" 32" 30" 28" 26" 24" 22" 20" 18" 16" " 1000 Flow Rate, US US gpm 12" 48" 46" 48" 44" 46" 42" 44" 40" 42" 38" 40" 36" 38" 34" 36" 32" 34" 30" 32" 30" 28" 28" 26" 26" 24" 24" 22" 22" 20" 20" 18" 18" 16" 16" 14" 14" 12" 12" Flow Rate, US gpm " 46" 44" 42" 40" 38" 36" 34" 32" Flow Rate, US US gpm 30" 28" 26" 24" 22" 20" 18" 16" 14" 12" " 46" 48" 44" 46" 42" 44" 40" 42" 38" 40" 36" 38" 34" 36" 32" 34" 30" 32" 28" 30" 28" 26" 26" 24" 24" 22" 22" 20" 20" 18" 18" 16" 16" 14" 14" 12" 12" PRESSURE CLASSES UP TO AND INCLUDING #900 PRESSURE CLASSES UP TO AND INCLUDING # Pressure Drop, bar Pressure Drop, bar Pressure Drop, bar Pressure Drop, bar Pressure Drop, bar Pressure Drop, bar Pressure drop versus flow, as depicted in the above graphs, have been established following tests carried out at Delft Hydraulics Laboratories. The flow curves do not show the full Goodwin range. Upon request Goodwin can manufacture valves in sizes up to 88 diameter and in pressure classes up to API
56 54 Critical Velocity All check valves should be used in the fully open position. This means that the force provided by the flowing fluid must be greater than the force from the spring(s). This velocity is known as the Critical Velocity, i.e. that fluid velocity required to keep the plates or disc of a valve fully open. If the fully open position is not reached any pressure drop calculations would be invalid as the Cv of a valve is determined on the basis of the valve being fully open. With the valve plates or disc only partially open, i.e. the flow velocity being less than the critical velocity of the valve, then a higher pressure drop will exist than would otherwise be calculated. Goodwin offers a range of spring options requiring different critical velocities to ensure a fully open valve can be selected to suit customer flow data that will be both chatter-free and provide excellent dynamics. All Critical Velocities in the tables are for water. When the fluid is gaseous an energy balance can be applied to convert the media velocity to a water equivalent velocity. Dual Plate Check Valve Springs Spring Critical Velocity Mini-Torque 1.5 m/s Low Torque 2.0 m/s High Torque (Standard) 3.0 m/s Super Torque 4.4 m/s Axial Check Valve Springs Spring Critical Velocity #1 1.5 m/s #2 2.0 m/s #3 2.5 m/s #4 3.0 m/s For valves that are installed in a vertical flow up or inclined up position, it must be borne in mind that the fluid velocity must be sufficient to overcome the weight vector of the plates/disc in addition to the Critical Velocity of the spring. For flow velocities different to those on the right, please consult Goodwin. Other spring strengths are available. Chatter / Flutter Chatter or flutter will occur when the forward flow is insufficient to fully open the valve plates/disc, i.e. flow through the valve is less than the critical velocity of the valve. Chatter/Flutter will ultimately lead to premature failure of a valve s internal components. A correctly sized check valve should be fully open when operating in forward flow. To ensure a valve is fully open, the flow through the valve must exceed the critical velocity'. The spring must be chosen such that it is weaker than the flow through the valve, otherwise the valve will be only partially open. Pressure Surge A check valve closing against a rapidly moving reverse-flowing liquid induces a pressure rise in the downstream region of the line at the moment of closure. This pressure rise can become large and result in a surge of high pressure moving back down the line as a shock wave. The magnitude of this pressure was characterised by Joukowsky as: Where ΔP is the maximum surge pressure (bar), r is the media density (kg/m³), c is the celerity (velocity of sound in the line, m/s), vr is the maximum reverse velocity of the fluid (m/s).
57 WEIGHT REMOVE ALL URRS AND SHARP EDGES FOR NEXT ASSEMLY SEE DRG. No. 8 A C D E F G DRG No. GOODWIN INTERNATIONAL LTD MACHINING CASTING LEEK ROAD - HANLEY STOKE-ON-TRENT - ENGLAND. ST1 3NR LOCATIONAL LOCATIONAL TEL: +44(0) INTERNATIONAL FAX: +44(0) FROM 0 TO 12" :- ±0.015" INVESTMENT CASTINGS :- ±0.004"/inch [email protected] FROM 1'-0" TO 4'-0" :- ±0.030" SAND CASTING CLIENT :- FROM 4'-0" TO 8'-0" :- ±0.060" DIMENSIONS FROM 0" TO 12" :- ±1/16" AOVE 8'-0" :- ±0.100" DIMENSIONS AOVE 12" :- ±1/8" H FORGING DRILLED HOLES FROM 0 TO 2"DIA : " FORGED DRAUGHT ANGLE :- ±4-0.0 UNTOLERANCED UNMACHINED AOVE 2"DIA : " FORGING DIMENSIONS :- 0 TO 6" ±3/64" -0.0 FORGING DIMENSIONS :- AOVE 6" ±3/32" DRAWN SCALE 1:2.5 DRG No. ISSUE REV SHEET UNLESS OTHERWISE STATED DATE APPROVED c Sheet1 THIS DRAWING IS THE PROPERTY OF GOODWIN INTERNATIONAL LTD AND MUST NOT E LOANED OR REPRODUCED WITHOUT WRITTEN PERMISSION CHECKED J WEIGHT A C D E F G H REMOVE ALL URRS AND SHARP EDGES FOR NEXT ASSEMLY SEE DRG. No. J LOCATIONAL FROM 0 TO 12" :- ±0.015" FROM 1'-0" TO 4'-0" :- ±0.030" FROM 4'-0" TO 8'-0" :- ±0.060" AOVE 8'-0" :- ±0.100" DRILLED HOLES FROM 0 TO 2"DIA : " -0.0 AOVE 2"DIA : " -0.0 LOCATIONAL INVESTMENT CASTINGS :- ±0.004"/inch SAND CASTING DIMENSIONS FROM 0" TO 12" :- ±1/16" DIMENSIONS AOVE 12" :- ±1/8" FORGING FORGED DRAUGHT ANGLE :- ±4 UNTOLERANCED UNMACHINED FORGING DIMENSIONS :- 0 TO 6" ±3/64" FORGING DIMENSIONS :- AOVE 6" ±3/32" c THIS DRAWING IS THE PROPERTY OF GOODWIN INTERNATIONAL LTD AND MUST NOT E LOANED OR REPRODUCED WITHOUT WRITTEN PERMISSION CLIENT :- DRAWN DATE CHECKED 12 4 SCALE 1:3 APPROVED 13 TEL: +44(0) FAX: +44(0) [email protected] REV Sheet1 7 8 FROM 0 TO 12" :- ±0.015" FROM 1'-0" TO 4'-0" :- ±0.030" FROM 4'-0" TO 8'-0" :- ±0.060" AOVE 8'-0" :- ±0.100" FROM 0 TO 2"DIA :- AOVE 2"DIA : " " -0.0 INVESTMENT CASTINGS :- ±0.004"/inch SAND CASTING DIMENSIONS FROM 0" TO 12" :- ±1/16" DIMENSIONS AOVE 12" :- ±1/8" FORGED DRAUGHT ANGLE :- ±4 UNTOLERANCED UNMACHINED FORGING DIMENSIONS :- 0 TO 6" ±3/64" FORGING DIMENSIONS :- AOVE 6" ±3/32" c THIS DRAWING IS THE PROPERTY OF GOODWIN INTERNATIONAL LTD AND MUST NOT E LOANED OR REPRODUCED WITHOUT WRITTEN PERMISSION GOODWIN INTERNATIONAL LTD LEEK ROAD - HANLEY STOKE-ON-TRENT - ENGLAND. ST1 3NR [email protected] 14 Sheet 55 The Phenomenon of Surge Closing a valve against a moving body of fluid results in pressure pulses. These pulses become stronger as the magnitude of the velocity change increases. A common example of this is when a check valve closes following a pump trip. The pressure pulse can be high and is known as surge or water-hammer. Whereas surge is the phenomenon of the advancing pressure wave, the term slam relates more specifically to the valve itself, which can be the root cause of the surge. Valve slam occurs after a pump stops when the forward flow decelerates, reverses and accelerates back towards the pump. The check valve must close quickly before the reverse velocity is too high, in order to minimise the surge pressure and protect the line Typical Surge Graph DO NOT SCALE Surge Mitigation Extensive research has been conducted (Prof. A.R.D. Thorley) into the dynamic response of all types of check valves. It has been found that slam can be reduced by improving the dynamic response of the valve. This is achieved by ensuring that: The disc has low inertia and friction The travel of the disc is short The closure of the disc is assisted with springs y meeting these requirements, Goodwin provide a range of non-slam check valves to suit up to the most severe of PROJECTION DO NOT SCALE IF IN DOUT ASK customer requirements. Swing Check IF IN DOUT ASK DRG No. TITLE DRG No. PROJECTION Dual Plate Check DO NOT SCALE DRG No. TITLE 0-1 IF IN DOUT ASK Axial Check DRG No. TITLE Low Inertia No Minimal Travel TOLERANCES oodwin No Mechanical Assistance No Valve Selection Low Inertia Yes Minimal Travel No Mechanical Assistance TOLERANCES Yes MACHINING The magnitude of the surge pressure can be approximated using the Joukowsky equation (See 'Pressure Surge'). A valve can then be selected based upon the severity of the system into which it is installed (how high the system deceleration). 30 UNLESS OTHERWISE STATED CASTING oodwin INTERNATIONAL GOODWIN INTERNATIONAL LTD LEEK ROAD - HANLEY STOKE-ON-TRENT - ENGLAND. ST1 3NR DRG No. ISSUE SHEET Low Inertia Yes Minimal Travel Yes Mechanical Assistance Yes WEIGHT REMOVE ALL URRS AND SHARP EDGES FOR NEXT ASSEMLY SEE DRG. No. MACHINING LOCATIONAL DRILLED HOLES TOLERANCES CASTING LOCATIONAL UNLESS OTHERWISE STATED FORGING oodwin INTERNATIONAL CLIENT :- DRAWN DATE CHECKED SCALE 1:2.5 APPROVED TEL: +44(0) FAX: +44(0) DRG No. ISSUE REV SHEE Swing Check Valve 25 Competitors Dual Plate / Tilting Disc Check Valve Goodwin Dual Plate Check Valve with Slim Plate Design Goodwin Axial Check Valve Surge Pressure, bar ASME 150# Pressure Safety Limit System Deceleration, m/s 2
58 56 Check Valve Selection based upon System Deceleration Characteristic Check Valve Types Goodwin Axial Check with strong springs Goodwin Axial Check with standard springs Goodwin Dual Plate with *APS and Super Torque springs Goodwin Dual Plate with Super Torque springs Goodwin Dual Plate with standard springs Tilting Disc Check and Reflux Swing Check Valves Conventional Swing Check Valves * Note: APS (Anti Pressure Surge device) for pump applications to pressure class ASME 150 only FLUID COLUMN DECELERATION (m/s 2 ) LOW RISK SYSTEMS Single Pump Low System Pressure Low Surge Risk LOW-MEDIUM RISK SYSTEMS Parallel Pumps MEDIUM-HIGH RISK SYSTEMS Multiple Pumps Mild to Moderate System Surge Pump / Compressor Discharge Decreasing Inertia Dense Phase Gases System has Anti-Surge Air Vessel Pump Discharging to High Head of Fluid VERY HIGH RISK SYSTEMS Deep Systems eg. Mine draining Steam/Condensate Systems Safety Critical Systems High System Pressure Severe System Surge The above check valve selections and information are for guidance only. Please consult Goodwin for Check Valve applications.
59 57 Total Life Cycle Costs As fluid passes through a check valve there will be a drop in pressure. To maintain the flow-rate, the pump will need to compensate for this pressure loss by working harder. Today, energy cost is a prime concern for all plant manufacturers the below analysis shows why a low pressure drop check valve should be considered for longterm economic benefit. SWING COMPETITOR GOODWIN GOODWIN CHECK DUAL PLATE DUAL PLATE AXIAL Check Valve Size mm DN400 DN400 DN400 DN400 ΔP Coefficient ξ Area of Sch. 40 DN400 Pipe =0.1140m 2 Pipe velocity = Critical velocity (3.0m/s) Q = Av = x 3.0 = 0.342m 3 /s Pipe Velocity, v m/s Flow Rate, Q m 3 /s Pressure Loss, ΔP Pa Pump Power, P kw Energy Cost /Year $ 2,430 2,109 1,627 1,667 Life Cycle Cost $ 48,600 42,180 32,540 33,340 Cost = P x Cost/yr x hrs/yr* = Annual Cost x 20 years Energy Cost = 0.12 $/kwh 8000 hrs/year (η = efficiency = 0.75) Life Cycle Cost (20 Years) Swing Check Competitor Dual Plate Goodwin Dual Plate Goodwin Axial Some swing check valves appear to offer higher Cv values and, therefore, lower pressure losses. However, such pressure losses are only achieved when the valve is 100% open which invariably requires a high fluid velocity a consequence of which is high system pressure loss. Reducing the flowrate to address this problem causes the valve to partially close resulting in severe valve pressure drop, whereas the Goodwin Dual Plate and Axial Check Valves would still be 100% open and performing well. With swing check valves other issues arise in high velocity systems - such as slam and water hammer.
60 58 Dual Plate Check Valves est Practice Valve Installation Piping components such as pumps, compressors, valves, reducers, bends, elbows create turbulence in a flow stream. To maximise the life of a Dual Plate Check Valve, it should be installed in accordance with industrial best practice i.e. a sufficient distance from turbulence sources to ensure the valve is in fully developed flow. Examples of recommended best practice installation for Dual Plate Check Valves are: Horizontal Flow Pins to be vertical Vertical Flow Valves (with standard springs) suitable for vertical flow up in sizes to and including 12, and flow down for sizes to and including 8. For vertical flow in larger valve sizes, please contact Goodwin International with process conditions. 5 Diameters Minimum 2 Diameters Minimum 5 Diameters Minimum 2 Diameters Minimum Check Valve should be installed a minimum of 5 diameters downstream of a reducer/ expander or bend to ensure flow at valve is fully developed and turbulence is minimised. Check Valve should be installed a minimum of 2 diameters upstream of a reducer or bend to avoid choked flow, which would cause the valve to only partially open. When installed near a throttling valve, the check valve should be installed a minimum of 5 diameters downstream, or 2 diameters upstream, of the throttling valve. Check Valves can be close coupled upstream or downstream of non-throttling isolation valve (e.g. Full Port all Valves). On ball valves, disc clearance must be considered to ensure full operation of the ball valve. 5 Diameters Minimum 2 Diameters Minimum Note: Goodwin Check Valves are not piggable Indicates direction of flow
61 Axial Check Valves est Practice Valve Installation 59 Piping components such as pumps, compressors, valves, reducers, bends, elbows create turbulence in a flow stream. To maximise the life of a Axial Check Valve, it should be installed in accordance with industrial best practice i.e. a sufficient distance from turbulence sources to ensure the valve is in fully developed flow. Examples of recommended best practice installation for Axial Check Valves are: Horizontal Flow Type Z solid disc shown. Also applicable to the N type Ring Disc. Vertical Flow Valves suitable for vertical flow up and down. For vertical flow please contact Goodwin International with process conditions. 4 Diameters Minimum 2 Diameters Minimum 4 Diameters Minimum 2 Diameters Minimum Check Valve should be installed a minimum of 4 diameters downstream of a reducer/ expander or bend to ensure flow at valve is fully developed and turbulence is minimised. Check Valve should be installed a minimum of 2 diameters upstream of a reducer or bend to avoid choked flow, which would cause the valve to only partially open. When installed near a throttling valve, the check valve should be installed a minimum of 3 diameters downstream, or 2 diameters upstream, of the throttling valve. Check Valves can be close coupled upstream or downstream of non-throttling isolation valve (e.g. Full Port all Valves). 3 Diameters Minimum 2 Diameters Minimum Note: Goodwin Check Valves are not piggable Indicates direction of flow
62 60 Material Specifications GENERAL PURPOSE LOW TEMP HIGH TEMP HARD WEARING ASTM MATERIAL MIN UTS MIN YIELD MINIMAL PREn NOMINAL COMPOSITION GRADE DESCRIPTION (Nmm 2 ) (ksi) (Nmm 2 ) (ksi) IMPACT (J) Δ C Cr Ni Mo Cu N v W Nb A216 WC Carbon Steel A105 Forged Carbon Steel 148 C95800 Aluminium min ronze A487 4C Low Alloy Steel A352 LC Low Temp @ -46 C Carbon Steel (-50 F) A352 LCC Low Temp @ -46 C Carbon Steel (-50 F) A350 LF2 Low Temp @ -46 C Carbon Steel (-50 F) A352 LC3 Low Temp @ -101 C Alloy Steel (-150 F) A351 CF8M Cryogenic @ -190 C * Stainless Steel (-320 F) A351 CF3M Cryogenic @ -196 C * Stainless Steel (-320 F) A217 WC6 Chrome Molybdenum Steel A217 C5 Chrome Molybdenum Steel A217 C12 Chrome Molybdenum Steel A217 C12A Chrome Molybdenum Steel A351 CF8M Stainless Steel * A351 CF8C Stainless Steel * * x C A217 CA15 Chrome Stainless Steel A487 CA6NM Low Temp Chrome Stainless Steel CORROSION RESISTANT MATERIAL A351 CF8M Stainless Steel * A890 4A & A995 4A Duplex 22% Cr C * (-40 F) A890 5A & A995 5A Super Duplex C * % Cr (-58 F) A890 6A & A995 6A Super Duplex * % Cr A351 CK3MCuN Super Austenitic * A494-M35-2 Monel * - AL * A494 CU5MCuN High Nickel A494 CW-6MC High Nickel A494 CW-12MW Hastelloy C A494 N-7M Hastelloy * A494 CX2MW Hastelloy C * C2/348Gr.2 Titanium * * Max Δ PREn = Pitting Resistance Equivalent number
63 ASME Pressure/Temperature Ratings Maximum Non-Shock Working Pressure (Standard Class) ar Temperature A216 WC A352 A350 A217 A216 WC A352 A350 A217 A216 WC A352 A350 A217 C / A105 LCC LF2 WC6 / A105 LCC LF2 WC6 / A105 LCC LF2 WC6-29 to Temperature A216 WC A352 A350 A217 A216 WC A352 A350 A217 A216 WC A352 A350 A217 C / A105 LCC LF2 WC6 / A105 LCC LF2 WC6 / A105 LCC LF2 WC6-29 to A351 CF8M A351 A995 4A A494 A351 CF8M A351 A995 4A A494 A351 CF8M A351 A995 4A A494 Temperature / CF3M CF8C A995 6A CW6MC / CF3M CF8C A995 6A CW6MC / CF3M CF8C A995 6A CW6MC C 625 ALLOY* CF3M 625 ALLOY* A ALLOY* -29 to A351 CF8M A351 A995 4A A494 A351 CF8M A351 A995 4A A494 A351 CF8M A351 A995 4A A494 Temperature / CF3M CF8C A995 6A CW6MC / CF3M CF8C A995 6A CW6MC / CF3M CF8C A995 6A CW6MC C 625 ALLOY* 625 ALLOY* 625 ALLOY* -29 to * Extrapolations from materials with similar CR/NI/MO content
64 62 Large Diameter Check Valves Goodwin specialises in the manufacture of large diameter valves being capable of manufacturing both its Dual Plate Check Valve and the Axial Check Valve in sizes to 144" and 88" respectively in all materials and in all relevant pressure classes. Applicable Flange Standards : ASME Series A ASME Series : AWWA C207 Class, D, E & F (Flat Face flanges) Taylor Forge (Raised Face flanges) or Customer agreed flange design 52" 300# Axial Check Valve Type NKF Large diameter check valves are utilised throughout the hydrocarbon, energy and process industries in a wide variety of applications. Goodwin Check Valves are in service in applications ranging from potable water and seawater to hydrocarbon gas and LNG in materials such as Carbon Steel, Aluminium ronze, Duplex Stainless Steel and CF8M Stainless Steel. Typical Goodwin Large Diameter Check Valve Applications Pipelines: Extensive use in the compressor stations and pumping stations of many of the world s crosscountry and country-to-country pipelines. Many for the transportation of energy and traversing 1000s of kilometres, by their nature these pipelines are critical - Goodwin Check Valves are selected for their reliability and high performance. Ethylene Centrifugal Compressor Trains: Employed on the discharge of each compressor stage, Goodwin Check Valves prevent any potential for backflow to protect compressors against reverse rotation and over pressurisation and the consequent mechanical damage. LNG: Especially used within the liquefaction plants, large diameter Goodwin Check Valves are in service at -161ºC 84" 150# Dual Plate Check Valve Seawater intake line and seawater discharge pumps: Used on the discharge of the pumps, Goodwin Check Valves protect the pumps against reverse rotation and the consequential mechanical damage.
65 63 Cryogenic Valves Goodwin International has its own in-house cryogenic test facility where it is capable of pressure testing at temperatures from ambient temperature down to -196 C. Cryogenic testing is conducted by immersing the valve in Liquid Nitrogen to cool to the desired temperature which is monitored and recorded at a number of locations on the valve, both internally and externally. Once temperature has stabilised, the pressure test commences using pure Helium (for low temperature testing: Nitrogen or 99% Nitrogen / 1% Helium) as the test medium. Pressure can be increased in increments and seat leakage measured at each increment. Test pressure depends on the rating of the valve and the maximum is limited by the Cold Working Pressure as designated by ASME Seat leakage is measured with calibrated flow meters. Valve Inspection and Test Standard API 598 defines the maximum permissible leakrate with air or inert gas at ambient temperature conditions as 700cc/minute/inch bore diameter. However, for cryogenic service Goodwin manufactures, as standard, both its valves* with a maximum leakrate of 450cc/minute/inch bore diameter (ISO5208 Rate E) with Helium at -196 C. Goodwin has selected this maximum leakrate in response to the requirements of today s LNG plant designers. Following the seat leak test, valve body integrity is tested whereby the entire body cavity is pressurised and a shell leak detection test carried out using a Mass Spectrometer. Goodwin has supplied to the majority of the world s most prestigious LNG (Liquefied Natural Gas) projects, particulary to the export liquefaction plants but also to the LNG tanker carriers and the reception/regasification terminals. The vast majority of valves are of 316 Stainless Steel construction for use in Liquefied Natural Gas service at a temperature of -161 C. Additionally, a large number of valves are of LTCS body construction for low temperature service applications. Cryogenic & High Pressure Gas Testing Facility Goodwin has over 25 years of in-house cryogenic testing experience. Having its own cryogenic and high pressure gas test facility enables Goodwin to test valves in-house as large as 72 at temperatures down to -196 C and pressures to 15000psig/1035barg. Typical Test Procedures S 6364 Shell SPE 77/200 Acceptance Standards Seat Leakage: API cc/min/inch bore ISO 5208 Rate E Outside Leakage (body): Zero *On a number of LNG projects, in response to customers design requirements, Goodwin has supplied its valves to far lower permissible leakrates than the 450 cc/minute/inch bore diameter. With the Goodwin Dual Plate Check Valve, Goodwin s ability to meet these more stringent customer shut-off requirements is achievable due to its unique and patented pressure sensitive plate design. 18" 300# Axial Check Valve Type NKF on Cryogenic Test 70" 150# Dual Plate Check Valve on Cryogenic Test
66 64 Certification & Approvals Registered Supplier No
67 Goodwin International Global Offices & Agents Goodwin Office Agent / Distributor Goodwin International Ltd - UK Office & Manufacturing Facility Plantation Road Trentham, Stoke-on-Trent ST4 8HU England Tel +44 (0) Fax +44 (0) [email protected] Goodwin Latina Rua das Margaridas, 70 Terra Preta - Mairiporã - SP CEP razil Tel Fax [email protected] Goodwin Korea Co., Ltd Wonchang-Dong Sue-Ku Incheon Korea Tel Fax [email protected] Goodwin (Shanghai) Valve Company Ltd 1/F suite C, No.14 uilding, Xi Ya Road 11#, Waigaoqiao Free Trade Zone, Shanghai, China, Tel Fax [email protected] Goodwin International Ltd Japan Liaison Office Tel [email protected] Goodwin International Ltd India Liaison Office Tel [email protected] Goodwin International Ltd Middle East Liaison Office Tel [email protected]
68 Plantation Road, Trentham, Stoke-on-Trent, ST4 8HU, England Tel +44 (0) Fax +44 (0) GJCV TECP -3M -14
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