PROCON. .engineering your dreams.
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1 PROCON.engineering your dreams. PROCON ENGINEERS (Division of NIMOTO Consulting Engineers Pvt. Ltd.) 24-26, Shreeji Arcade, 1 st Floor, Mahapalika Marg, Panchpakhadi, Thane (West). Mumbai India. Tel.: Fax: projects@proconengineers.org Visit us at: Visit us at
2 Welcome to PROCON RICH & DIVERSE EXPERIENCE Established in 1995, Procon is today one of the leading organizations providing consultancy services for various types and sizes of Power Plants. Our association with one of World s Top 10 Engineering organization for Power Plant Projects provides us the edge in providing engineering solutions for power plants of various fuels (thermal, hydro, biomass, renewable), sizes (right from 5MW to 2250MW), technologies and geographies (India, Europe, Middle East and South East Asia).. Our Strength..OUR PEOPLE the organization is led by professional consulting engineers having rich experience in the fields of engineering, procurement and implementation of various projects in India and abroad. Experience of senior engineers is augmented by young leaders wellversed with the latest technologies and trends. Addressing all Power requirements UNDER ONE ROOF With a well qualified team in the basic disciplines of Process, Civil, Mechanical, Electrical, Controls/Instrumentation we provide services in Basic and Detailed Engineering, Procurement Assistance, Third Party Inspection, Construction and Commissioning Supervision, Hazard and Operatability (HAZOP) Studies, Energy Conservation Studies, Energy Audit and Benchmarking, Operation and Maintenance and Plant Betterment consultancy services. Quality and Efficiency Our DNA One of the cornerstones of our success has been the strict adherence to various process and design standards. This has helped us provide efficient and quality service to our esteemed clients. We are Engineering YOUR DREAMS We believe every successful project starts with a dream.a dream which is pursued not only with dexterity but with a passion to achieve the stretched goals. And over the years it has been this perfect combination of capability and passion which has enabled us to help our clients realize their dreams.
3 Basic Engineering Services Power Projects - Selection of Fuel - Selection of power plant cycle and basic type of equipment - Heat and Mass Balance - Selection of type and size of power plant equipment i.e. Steam Generators, Steam Turbine Generators, Gas turbine generators, Gas Engines, Diesel engines etc. - Selection of size and type of Material Handling systems (Fuel, Ash, Water) as applicable based on type of power plant cycle / equipment - Selection of size and type of various auxiliary systems / equipment e.g. compressed air system, Fire protection system. - Conceptualization of power evacuation system and power distribution system depending upon type and operating philosophy of Power Plant. - Conceptualization of Instrumentation and Controls requirements - Conceptualization of Civil and Structural works requirement - Estimation of project cost and unit generation cost - Feasibility report for Power plant - Detailed Project Report
4 Detailed Engineering Services Power Projects Mechanical - Plot Plan and Equipment Layouts for various buildings and areas - Selection and specifications of Power Plant Equipment like Steam generator and auxiliaries, Steam turbine Generator and auxiliaries, Gas turbine generator and auxiliaries, Gas engine generator and auxiliaries, Diesel Engine generators and auxiliaries. - Design and specification of fuel storage and handling system. - Design and specification of Ash handling system. - Design and specifications of Water systems, Compressed air system, HVAC system, Misc. material handling system. - Design of P &I Diagrams for Feed water, Steam and Condensate system; Raw water and water treatment systems; Cooling water system; Fuel handling system; Compressed air system. - Piping Design and Drawings including piping material specifications, layout drawings, isometrics, stress analysis, bill of materials, pipe supports etc. - Design specifications for Fire Protection Equipments /Systems. Electrical - Design of power evacuation system. - Estimation of auxiliary power (Normal and Emergency). - Design of High Tension and Low Tension power distribution system.
5 - Design / Sizing and specification of Electrical equipments like Transformers, Switchgear (H. T. & L. T.), Cables, Lighting fittings etc. - Electrical system study including Relay Co-ordination. - Design and specification of Variable Speed Drives for special applications. - Design and specifications of various service systems like Plant Communication, Fire Alarm and Detection. Instrumentation - Design and specifications of Instrumentation and Control Systems including PLC, SCADA, DCS. Architectural, Civil & Structural - Architectural, Civil and Structural design including estimation of quantities for tender document, tender document for civil and structural works, plot development, drawings for statutory approvals and construction drawings for all buildings / areas, Procurement - Procurement assistance to client i.e. Floating the enquiries to selected Bidders, Receiving Bids, Bid analysis (Technical and Commercial), Purchase recommendation, Preparation of Contract documents, Review of Vendors Drawings etc. General - Project schedules and Cost estimates. - Hazard and Operatability (HAZOP) Study. - Technical assistance to meet statutory requirements including drawings and documents.
6 Inspection and Expediting Services - Review of Quality Assurance Plans (QAPs). - Visiting Vendors works for inspection and expediting. - Inspection and expediting reports. Construction and Commissioning Supervision Services - Complete site supervision and management by deputing competent Project Manger / Construction Manager and supporting staff at site. The responsibilities shall include: - Quality of construction / erection work. - Planning and controlling the Construction / Erection work to meet the project schedule. - Reporting to design office the site progress with short falls, if any, and corrective measures.
7 Operation and Maintenance - Operation and Maintenance of the complete power plant with the agreed PLF - The scope of work can include spares contract also. - Complete plant operation and maintenance is managed by a dedicated team right from general manager to assistants. - We have experience of operation and maintenance of plants of various sizes. Energy Audits and Benchmarking Services - In today s continuously changing industry it is imminent to benchmark oneself with the best. - Procon helps organizations benchmark their Power Plants against the best in the industry around the globe. - With knowledge across industries and sizes of power plant, Procon is the best equipped consultant for comparing the key performance indicators (KPIs) of your Power Plant against the best. - Our scope of work includes, collecting the operational data based on the inputs from client and visits to plants and submitting a detailed comparison report on various KPIs broadly divided among technical, financial, process orientation and safety. - Based on this study and report, Procon can work with clients for Plant Betterment Projects.
8 Rich experience in diverse areas Some of our clients POWER Baroda Rayon Corporation Ltd., Udhna. The National Newsprint and Paper Mills Ltd., Nepanagar Hindustan Petroleum Corporation Ltd., Bombay Bias Ltd. Brora Shri Ram Kota Haryana State Electricity Board, Panipat. Bongaigaon Refinery and Petrochemicals Ltd., Bongaigaon. Steel Authority of India Ltd., Rourkela. Maharashtra State Electricity Board. Ahmedabad Electricity Co. Punjab State Electricity Board Associated Cement Companies Rashrtiya Chemicals & Fertilizers Ltd., Thal. Century Spinning (Nigeria) Ltd., Lagos. Dhar Cement Ltd., Indore ABG Cement Ltd., Gujarat Batliboi Ltd. EMPPEE Group, Madras Caldyn Thermowir Pvt. Ltd. Bombay Dyeing & Mfg. Co., Patalganga Baliraja Sugar Factory Ltd., Thermax Ltd., Pune Infrastructure Leasing & Financial Services Ltd., Mumbai Surat Super Yarn Park Ltd., Surat Balkrishna Paper Mill, Ambivali Vraj Integrated Textile park Ltd., Ahmedabad
9 Come engineer your dreams with us.
10 PROCON S EXPERIENCE ASSETS :POWER PROJECTS. Owner/Location Project Description Harayana State Electricity Board, Panipat. 2 x 110 MW Panipat Thermal Power Station - I Bongaigaon Refinery and Petrochemicals Ltd., Bongaigaon. 3 x 16 MW Co-Generation Plant. Fuel : F.O. Ahmedabad Electricity Co. 1 x 110 MW Unit No. D Obra Thermal Power Station 5 x 200 MW Punjab State Electricity Board 2 x 110 MW Bhatinda Thermal Power Station Steel Authority of India Ltd., Rourkela. 2 x 60 MW Captive Power Plant for Rourkela Steel Plant. Khamam Chemical Refinery 3 x 30 MW Co-Generation Plant. The National Newsprint and Paper Mills Ltd., Nepanagar 12.7 MW Co-Generation Plant. Hindustan Petroleum Corporation Ltd., Bombay 10 MW Co-Generation Plant Fuel : Gas Maharashtra State Electricity Board. Operation and Maintenance of : - 2 x 140 MW units at Nashik Thermal Power Station - 1 x 60 MW Bhusaval Thermal Power
11 Owner/Location Project Description Station. - 2 x 30 MW Parali Thermal Power Station. - 1 x 30 MW Paras Thermal Power Station. Caldyn Thermowir Pvt. Ltd. 2.6 MW Heat Recovery Based Power Plant at Shree Cement Ltd., Beawar Heat Recovery based Power Plant Caldyn Thermowir Pvt. Ltd. Brief specifications and cost estimate for 3 MW Heat Recovery based Captive Power Plant Specifications. Dhar Cement Ltd., Indore 2.6 MW Heat Recovery Based Captive Power Plant. ABG Cement Ltd., Gujarat 30 MW Captive Power Plant (6 x 6 MW DG Sets, 30 MW Naphtha / Gas based combined cycle and 2 x 15 MW TG sets). - Feasibility Report. Batliboi Ltd. 10 MW TG Set - Pre-tendering services. Batliboi Ltd. 28 MW TG Set - Pre-tendering services. EMPPEE Group, Madras 110 MW ( 5 x 20 MW) DG Sets Power Plant - Pre-Tendering Services. Bombay Dyeing & Mfg. Co., Patalganga Feasibility Study for Co-generation plant for DMT Plant at Patalganga. / F.O. Blax Ltd. Barjora 3 x 1000 KVA Diesel Engine Generator Sets. Century Spinning (Nigeria) 3 x 1000 KVA DG Sets. Rathi Steel & Alloy Ltd. 3 x 1000 KVA DG Sets.
12 Owner/Location Project Description Hindustan Photo Films Ltd. 2 x 1.6 MW DG Sets. Jindal Iron & Steel Ltd. 2 x 3.75 MW DG Sets. Modi Alkalies and Chemicals Ltd. 2 x 6 MW DG Sets. Associated Cement Cos.(ACC) Trouble shooting report for captive power Plant for cement plant at Kymore. Rashrtiya Chemicals & Fertilizers Ltd., Thal. Checking Turbine Generator protection And suggest modifications / remedial measures to avoid frequent trippings 15 MW TG sets. DCW Ltd. 1 x 6 MW DG Set. Gujarat Nylon Ltd. 2 x 2250 kva DG Sets. Narmada Cement Ltd. 1 x 6 MW DG Set. Baroda Rayon Corporation Ltd., Udhna. Techno - Commercial report on study of existing Boilers, 2 X 5 MW Turbine Generators & auxiliary systems, Selection of Capacity & Type of New Boiler and augmentation of auxiliary systems for Power Plant. Shri Ram Kota Feasibility Report and Brief Specifications for 10 MW Captive Power Plant. Baroda Rayon Corporation Ltd., Udhna Basic and Detailed Engineering of 50 Te/Hr Fluideized Bed Boiler and Auxiliary Systems including expansion of Auxiliary Systems for existing 2x5 MW Steam Turbine
13 Owner/Location Project Description Generators. Baroda Rayon Corporation Ltd. 1 X 7.5 MW Extension of Captive Power Plant. Baliraja Sugar Factory Ltd. 1 X 10 MW Co-Generation Plant Fuel : Biomass Thermax Ltd., Pune 2 X 18 MW Captive Power Plant Infrastructure Leasing & Financial Services Ltd., Mumbai (Gujarat Eco Textile Park) 12 MW Captive Power Plant Detailed Project Report (DPR) and Detailed Engineering. Fuel : Gas. Steam generation by Heat Recovery Surat Super Yarn Park Ltd., Surat 20 MW Captive Power Plant Balkrishna Paper Mill, Ambivali 4.5 MW Co-Generation Power Plant Vraj Integrated Textile Park Limited 5 MW Co-Generation Power Plant Kishangarh Hi-Tech Textile Park Ltd. 10 MW Captive Power Plant + Biomass UTICO, U.A.E. 20 MW Captive Power Plant Fuel : Gas Reliance Industries Ltd. 10 MW Captive Power Plant Fuel : Biomass
14 Experience Assets of Associated World s Top 10 Power Plant Engineering firm:
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