Lubricant Testing Solutions
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- Alison Logan
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1 Lubricant Testing Solutions Laboratory Instruments for quality control, analysis and calibration Lubricant Testing Solutions
2 Product Profile Lubricants Flash Point Flash point is a key property for lubricating oils and is included in many specifications. All petroleum products will ignite if raised to a sufficiently high temperature. It is essential that lubricating oils have flash and fire points that are well above their expected operating temperatures. Flash point is also commonly used to determine whether lubricating oils have been contaminated with volatile materials and is a common test when assessing used lubricants. PM-93 Pensky-Martens Flash Point ( ) ASTM D93; IP 34; ISO 2719; FTM ; Flash Point by Pensky-Martens Closed Cup Tester The Seta PM-93 is a fully automated Pensky-Martens Closed Cup Flash Point Tester which combines strict method conformance with state of the art control technology and safety systems to provide the next generation of automated precision flash point instruments. Fully conforms to test method ASTM D93 Procedure A, B and C Ambient +5 C to 400 C 4 heating rates available Simple operation, touch screen menu Unique SafeFlash extinguisher system and pre-dip safety mode Single action lifting arm operation Programmable, 30 test profiles, test methods & sample identities Test memory for 2000 results Gas or electronic ignition using long lasting Seta Ignite technology Optional barcode reader available Visit: Pensky-Martens Flash Point ( ) View video online: Cleveland Multiflash ( ) ASTM D92; IP 36; ISO 2592; FTM ; Flash and Fire Points by Cleveland Open Cup Tester The Seta Multiflash Cleveland is a fully automatic open cup tester for both flash and fire point determination. Fully automatic heating control, flash and fire detection Ambient to 400 C Gas or electric ignition Automatic snuffer Centigrade or Fahrenheit temperature display Shown opposite with the Multiflash Universal Base unit (p/n ). Visit: Cleveland Multiflash ( and ) Lubricating Oil Multi-Test Verification Material ( ) Manufactured and certified in strict accordance with ISO Guide 34, for full details see page 14. Cleveland Standard ( ) Designed specifically for use in determining flash points in petroleum products by the Cleveland Open Cup method. Fully traceable to National Standards Tested and certified in accordance with ASTM D92/IP C nominal value Supplied in 80ml bottles Pack of 3,6 or 12 available Lubricating Oil MTVM ( ) 2 t: +44 (0) e: [email protected]
3 Lubricant Testing Solutions Small Scale Flash Point in Oil condition monitoring Flash point as part of an oil condition monitoring program can assist in reliably identifying degradation and contamination of the oils from fuel dilution. It can complement other tests such as viscosity measurement, and can be used to confirm whether a low viscosity result is due to improper blending, lubricant breakdown or fuel dilution. Fuel contamination of under 1% can be detected with the small scale instruments. Many labs utilise the Small Scale flash point which typically provides a result in under two minutes as opposed to 30 minutes or longer with Cleveland or Pensky-Martens testers. Setaflash Series 3 Small Scale Testers ASTM D3278; ASTM D3828; ASTM D7236; IP 523; IP 524; IP 534; ISO 3679; ISO 3680; Flash Point by Small Scale Closed Cup Tester The Setaflash Series 3 and Series 8 Small Scale Flash Point Testers are easy to use instruments that can complete a flash/no-flash test in less than two minutes and in many cases in 60 seconds. Ambient to 300 C depending upon model Fully automatic and manual models available Flash point test in less than 2 minutes Small sample size, 2 or 4ml Automatic flash detection Audible and on-screen prompts Portable operation and simple calibration View video online: Setaflash Series 3 Seta Part No: Temperature Range: Ambient to 300 C (572 F) (0 to 300 C with coolant module) Ambient to 300 C (572 F) (0 to 300 C with coolant module) Test Modes: Rapid Equilibrium Rapid Equilibrium and Ramp Sample Size: 2 or 4ml according to method 2 or 4ml according to method Test Duration: (Rapid Equilibrium Mode) Ramp Rate: 1 minute <100 C, 2 minutes >100 C FAME 1 minute or user defined 1 to 99 minutes 1 minute <100 C, 2 minutes >100 C FAME 1 minute or user defined 1 to 99 minutes 2 C/min ramp Cup material: Aluminium Aluminium Size (HxWxD) / Weight: 19.5 x 29.5 x 14cm / 3kg 19.5 x 29.5 x 14cm / 3kg Setaflash Series 8 Small Scale Testers ASTM D3278; ASTM D3828; ASTM D7236; IP 523; IP 524; IP 534; ISO 3679; ISO 3680; Flash Point by Small Scale Closed Cup Tester Flash/no flash & ramp mode Ambient +5 C to 300 C Small sample size, 2 or 4ml Electric ignitor (gas option available) Automatic dipping and flash detection 64 Test memory & RS232 interface C or F temperature display Barometric pressure correction View video online: Seta Part No: Temperature Range: Ambient +5 to 300 C (572 F) Test Modes: Rapid Equilibrium and Ramp Sample Size: 2 or 4ml according to method Test Duration, Rapid Equilibrium Mode: Ramp Rate: Cup material: Heating/Cooling Method: Size (HxWxD) / Weight: 1 minute <100 C, 2 minutes >100 C FAME 1 minute or user defined 1 to 99 minutes 2 C/min ramp Aluminium Ceramic Pad, Forced Air (post-test cooldown) 30 x 34 x 38 cm / 8kg Setaflash Series 8 t: +44 (0) e: [email protected] 3
4 Product Profile Lubricants Viscosity A key property which determines the ability of the lubricating oil to form a film that protects moving machinery components from wear during operation. Kinematic viscosity forms an integral part of lubricating oil specifications. Seta KV-6 Ultra stable 6-place Viscosity Bath ( ) ASTM D445; IP 71; ISO 3104; FTM ; Kinematic Viscosity of Transparent & Opaque Liquids The Seta KV-6 gives the user a high quality, robust solution for kinematic viscosity determinations. Ultra precise temperature stability and uniformity is achieved with an integrated heating and stirring system. All internal components are made of stainless steel construction to ensure long term durability. The large 50 litre capacity ensures minimum temperature recovery time after loading of bath, improving sample throughput. Accommodates up to 6 viscometer tubes Temperature range ambient to 150 C, +/-0.01 C (cooling coil included) Oil, silicone fluid or water Temperature Stability: ±0.002 at 40 C; ±0.005 at 100 C; ±0.01 at 150 C Temperature Uniformity: ±0.003 at 40 C; ±0.006 at 100 C Integral safety features Low voltage halogen illumination Two positions for reference thermometers Seta KV-6 Viscosity Bath ( ) Each bath is supplied with a full factory calibration and graphical temperature trace of stability. Visit: Typical example of stability at 40 C and 100 C Calibrated Cannon-Fenske Viscometers ASTM D445; ASTM D446; IP 71; ISO 3104; ISO 3105 Supplied with works certificate of calibration (calibration data at 40 C with the constant quoted at 40 C and 100 C). UKAS certificate of calibration available on request. Routine Viscometers (11634/**): For transparent liquids requiring approximately 7ml of sample. Opaque Viscometers (11641/**): For transparent and opaque liquids requiring approximately 12ml of sample. Calibrated Cannon-Fenske Viscometers Viscosity Range (mm 2 /s) Nominal Constant Size Code Viscosity Std A Viscosity Std B Seta Part Number Routine: Seta Part Number Opaque: 0.5 to N0.8 N / / to N1 N / / to S3 S / /03 3 to D5 D / /04 7 to N10 S / /05 20 to N35 S / /06 50 to N100 S / / to S200 N / / to N350 S / / to N1000 S / / to D5000 N / / to 20, N15,000 S30, / /12 Viscosity Reference Standards A range of ISO (UKAS) quality standards are available, for full details see page 14. Full compliance with ASTM, IP and other method protocols Supplied in 500ml containers with 2 year shelf life 4 t: +44 (0) e: [email protected]
5 Lubricant Testing Solutions 4-Ball and Shear Stability Shear stability is a measure of a lubricants resistance to viscosity loss when it is passed through narrow passageways such as bearings or gears. A common test for this property is the Taper Roller Bearing Rig (KRL) test CEC-L Seta-Shell 4-Ball Lubricant Testers ASTM D2783; FTM ; Measurement of Extreme-Pressure Properties of Lubricating Fluids. CEC-L Viscosity Shear Stability of Transmission Lubricants (Taper Roller Bearing Rig). ISO Determination of shear stability of lubricating oils containing polymers - Method using a tapered roller bearing The 4-Ball Lubricant Testers are floor standing instruments designed to determine the friction properties of extreme pressure oils and greases. They are used in tribology research laboratories and in the routine quality control of finished lubrication products. Applied loads range up to 800kgF Drive speed from 1200 to 1760rpm Digital timer and display with selectable range 0.1s to 9999hr Digital displays and microprocessor control of Applied Load and Torque ( ) Automatic Torque limiting and cut-off Interlocked guards for maximum safety Optional heating pad and controller The model features manual loading, with automated timing and torque cut-off functions. The model features microprocessor control of loading and torque. Both units feature variable speed control and digital timers. The testers are rugged and are designed for high duty cycles, ensuring many years of operation. View a demo video: SPECIFICATIONS - 4-Ball Lubricant Testers Seta Part No (Autoload) (Manual Load) Speed Range: 1200 to 1760rev/min 1200 to 1760rev/min Load Range: 40 to 800kgF 0 to 800kgF Timing: 0.1s to 9999hr 0.1s to 9999hr Seta-Shell 4-Ball Lubricant tester ( ) Voltage: 220/240V, 50/60Hz 220/240V, 50/60Hz Power: 1.5kW 1.5kW Size (HxWxD) / Weight: 169 x 63 x 62cm / 150kg 169 x 82 x 62cm / 161kg Viscosity Shear Stability Head ( ) CEC L-45-99; ISO Temperature control via an External Chiller PC connectivity for temperature datalogging Secondary over temperature monitoring with automatic shutdown Quick release mounting system for easy bearing access The shear stability head fits into the test aperture of the 4-Ball Lubricant tester and comprises of a tapered roller bearing, jacket, drive lug, thermocouple spacer ring, bearing pad and plunger spacer disk. An integral temperature probe connects to a external temperature control system. Viscosity Shear Stability ( ) Microscope with Digital Camera ( ) The Microscope is used for x/y linear measurement and allows direct viewing of the ball scar with x30 magnification. The 1.3 Megapixel CCD camera fits any Seta microscope to allow image capture of the scars and on-screen measurement of the size. Comprises Microscope, ball holder, lamp kit, grounding wire, leads. Camera supplied with software, calibration graticule slide and a 0.45X lens, 23.2mm/30.5mm/31.5mm c-mount adapters, and USB cable. Existing users of the Microscope can upgrade to digital measurement by purchasing the camera ( ). Shear Strength Testing Apparatus for Mineral Oil ( ) ASTM D6278, IP 294, DIN , CEC L-14 Image capture of scar using Microscope with Digital Camera ( ) Apparatus to allow the evaluation of the shear stability of polymer-containing fluids. The test measures the percent viscosity loss at 100 C of polymer-containing fluids when evaluated by a diesel injector apparatus procedure that uses European diesel injector test equipment. The viscosity loss reflects polymer degradation due to shear at the nozzle. t: +44 (0) e: [email protected] 5
6 Product Profile Lubricants Foaming Characteristics The performance of a lubricant depends upon its ability to resist foaming and air entrapment. Foaming causes the protective film on the operating surfaces to be broken down and the effectiveness of the lubricant to reduce. This quickly leads to component wear. Foaming can also cause increased lubricant loss and premature oxidation. Setafoam Dual Twin Foam Test Baths ( ) ASTM D892; IP 146; FTM ; Foaming Characteristics of Lubricating Oils Setafoam Dual Twin Foam Test Baths are a pair of highly transparent water baths for detecting foaming characteristics in lubricating oils. A known volume of air is passed through foam-stones and into the sample, the height of the foam is then recorded. High and low temperature baths Temperature range ambient to 100 C Up to two simultaneous tests per bath Two pre-heating stations per bath Two integral normalising coils Local verification of the stones possible using the verification kit Digital Mass Flow or Glass Flowmeters Right hand bath shown with Digital Mass Flowmeter ( ) Visit: Setafoam 150 High Temperature Foaming Characteristics ( ) ASTM D6082 High Temperature Foaming Characteristics of Lubricating Oils The Setafoam 150 comprises of a fan assisted air bath with capacity for a removable 1000ml graduated cylinder. The temperature is digitally controlled and a separate thermal cut-out is built in for added safety. Viewing of the test progress and foam height is through a double glazed window with backlighting to enable easy determination of the foam height. Temperature range 50 to 150 C, +/-1 C 10 minutes bath warm-up time 40 minute sample warm-up Tests for Maximum Pore Diameter & Permeability of Gas Diffusers Setafoam 150 High Temperature Foaming Characteristics ( ) ASTM D892 Mandates the regular verification of foam stones prior to use to ensure that the pore diameter and permeability meets the requirements of the test method. Seta Verification kit ( ) ASTM D892 Annex A1 ASTM E128 Maximum Pore Diameter and Permeability of Rigid Porous Filters for Laboratory Use The Seta Verification kit provides an accurate method of determining the pore diameter and permeability of gas diffusers in accordance with Annex A1 of D892. The equipment comprises of an air pump, a test selector valve, air control regulators, glassware, digital manometer and a flowmeter, all mounted on a chassis with the necessary manifolds and interconnecting tubes. The flowmeter and manometer are supplied with UKAS certification. Visit: Seta Verification kit ( ) Automatic Diffuser washing Appendix X1 in ASTM D892 provides guidance on a procedure for cleaning the diffusers. This includes a flush with toluene, heptane and dry air sequence which is repeated 5 times. Seta Autowash ( ) The Seta Autowash automates the washing sequence detailed in ASTM D892 and allows unattended washing of the diffusers. Automatic and unattended cleaning of diffusers Up to 10 factory washing programs available Up to 2 solvents can be used Low solvent use No operator exposure to solvents Seta Autowash ( ) 6 t: +44 (0) e: [email protected]
7 Lubricant Testing Solutions Go-no-go Viscosity checks for in-service testing Visgage ( ) Determines In-Service condition of lubricating oils Quick and easy viscosity check Viscosity range 40 to 800 Saybolt seconds at 100 F Visgage ( ) Visit: Comparator ( ) Ideal for In-Service lubricant oil testing Rapid and easy Go / No-Go viscosity test 10ml sample and reference oil size Suitable for clear and opaque liquids Visit: Comparator ( ) Density Portable Density Measurement Kit ( ) ASTM D1298; IP 160; ISO 3675 Density and Relative Density (Specific Gravity) of Liquids ASTM D4052; ISO Density, Relative Density, and API Gravity of Liquids by Digital Density Meter The oscillating U Tube type density meter draws sample into the measurement chamber via a spring loaded plunger action pump, providing a rapid density measurement. 0 to 3g/cm 3 range Single hand operation Density and SG measurements Explosion-proof - Ex II 2 G EEx ib IIC T4 Petrol and organic solvent resistant Automatic temperature compensation Density standards included in the kit Visit: Portable Density Measurement Kit ( ) Note: Optional Hydrometers for ASTM D1298 are available from Seta on request. Distillation Provides information on volatility and residues. Typically this parameter is included in mineral oil specifications where a high degree of purity is required. Setastill ( ) ASTM D86; IP 123; ISO 3405; FTM ; Distillation of Petroleum Products at Atmospheric Pressure The Setastill is a simple, manual, small footprint distillation unit comprising a flask support mechanism, heater elements, and the heater controller. The flask is supported by a drop-in ceramic-glass support board mounted to a platform that is adjustable for height. Ambient to 400 C distillation range Adjustable height heater/flask platform Toughened glass window Cooling fan Visit: Setastill ( ) t: +44 (0) e: [email protected] 7
8 Product Profile Lubricants Oxidation Characteristics Oxidation stability provides an indication of the service life of the oil. ASTM D943 covers the Oxidation Characteristics of Inhibited mineral oils. ASTM D4310 covers the sludging and corrosion tendencies of the oil in the presence of a metal catalyst. Seta Oxidation Bath ( ) ASTM D943; ISO 4263; Oxidation Characteristics of Inhibited Mineral Oils ASTM D4310; Sludging and Corrosion Tendencies of Inhibited Mineral Oils The Seta Oxidation Bath comprises of a 35 litre oil bath which can accept up to six sets of glassware. A Seta Oxflo control unit includes a gas inlet pressure regulator, pressure gauge and six precision flowmeters calibrated for oxygen at 3 litres/hour, 21 C and 0.4 bar pressure. Ambient +5 C to 100 C temperature range 6 position oil bath Digital thermostir unit Seta Oxflo Controller and 6 flowmeters included Low liquid protection and over temperature cut out Visit: Seta Oxidation Bath ( ) Oxidation stability for steam turbine, automotive and mineral insulating transformer oils A range of test methods are covered by RõBOT bath, these methods are designed to provide a more rapid assessment of the oxidation characteristics of steam turbine, automotive and mineral insulating oils. Seta RõBot Bath ( ) ASTM D2272 Oxidation Stability of Steam Turbine Oils by Rotating Pressure Vessel ASTM D4742 Oxidation Stability of Gasoline Automotive Engine Oils by Thin-Film Oxygen - Uptake (TFOUT) ASTM D2112 Oxidation Stability of Inhibited Mineral Insulating Oil by Pressure Vessel The Seta RõBot Bath is a floor standing 72 litre oil bath with digital temperature control. Two oxidation test vessels can be accommodated which are supported at an angle of 30 and rotated at 100 rev/min. The pressure within the test vessel is monitored and reported in real time using the Seta AutoRõBOT Pressure Monitoring System ( ). Ambient to 160 C 2 test stations Fume extraction Gear drive Real time automatic pressure monitoring Visit: Seta RõBot Bath ( ) with automatic pressure monitoring ( ) Oxidation stability for in service lubricating oils and inhibited mineral insulating transformer oils The two tests within this category are designed to assess the stability of the oil when exposed to prescribed conditions. ASTM D4636 is typically used for in-service formulated lubricating fluids. Catalysts and air agitation are used to accelerate the results. ASTM D2440 is primarily used to assess the oxidation characteristics of a transformer oil under specific conditions and an assessment of sludge and acid formation is made. Seta Universal Oxidation Hightemp Bath ( ) ASTM D4636 Corrosiveness and Oxidation Stability of Hydraulic Oils, Aircraft Turbine Engine Lubricants, and other highly Refined Oils ASTM D2440 Oxidation Stability of Mineral Insulating Oil The universal series baths provide a variety of options for these methods. Solid block baths 50 to 375 C temperature range 15 test wells range of sizes Visit: Seta Universal Oxidation Hightemp Bath ( ) 8 t: +44 (0) e: [email protected]
9 Lubricant Testing Solutions Copper Corrosion testing was introduced to automotive lubricating oil specifications in response to concerns over corrosion damage to engine components. The ASTM D130 test utilises Copper tokens that are exposed to the sample in the presence of heat and the resulting change in token colour is compared to an ASTM colour standard. Copper Corrosion Baths ASTM D130; IP 154; ISO 2160; FTM ; Corrosiveness to Copper from Petroleum Products by Copper Strip Test A range of stainless steel water or oil baths which are digitally temperature controlled to ±0.1 C over a temperature range of ambient +5 C to 150 C. The baths have two or nine test stations, each with a lid and hook for suspending either a copper corrosion test vessel or a test tube support. A test tube support can hold up to three test tubes. 9 Station Bath ( ): 2 Station Bath ( ): 4 Station Solid Block Bath ( ): The Copper Corrosion Bath ( ) Insolubles and Trace Sediment Lubricating oils should be clear of sediment and insoluble contamination. The presence of sediment can lead to wear and premature machinery failure, and insoluble material can be indicative of oil or additive breakdown. Seta Oil Test Centrifuge ASTM D893; FTM ; Insolubles in Used Lubricating Oils ASTM D2273; FTM ; Trace Sediment in Lubricating Oils Seta Oil Test Centrifuge is a microprocessor controlled, heated centrifuge. The instrument is fully programmable allowing automatic configuration to the specified oil test parameters. Conforms to safety requirements IEC ; D 4 or 6 place swing out rotor Static, near vertical bucket positioning 3000 rpm Heated chamber, ambient to 80 C Universal buckets for 12.5ml, 6 and 8 inch glassware Microprocessor control with 99 memories 4 Place ( ): 6 Place ( ): Seta Oil Test Centrifuge ( ) Cloud and Pour Point Cloud and pour point tests are called up in most lubricating oil specifications. These parameters provide an indication of the expected physical condition of an oil when operated at low temperatures. Seta Cloud and Pour Point Cryostat ( ) ASTM D97; IP 15; ISO 3016; FTM ; Pour Point of Petroleum Products ASTM D2500; IP 219; ISO 3015; Cloud Point of Petroleum Products The Seta Cloud and Pour Point Cryostat is a floor standing unit with four independently temperature controlled compartments each accommodating four Air Wells. The lid is electrically heated to prevent the formation of ice and condensation. Four Individually temperature controlled compartments Four air wells in each compartment Ambient to -51 C CFC free refrigeration system Heated anti-condensation lid Visit: Seta Cloud and Pour Point Cryostat ( ) t: +44 (0) e: [email protected] 9
10 Product Profile Lubricants Rust Preventing Characteristics A test that is included in most lubricating and hydraulic oil specifications and is frequently used as part of an oil condition monitoring program. In use water can become entrained in the oil and the test provides a guide on how well the oil will protect metal surfaces from rusting due to the water content, it also indicates whether rust inhibitors are required. Seta Rust Prevention Test Bath ( ) ASTM D665; IP 135; FTM ; NACE TMO ; Rust-Preventing Characteristics of Inhibited Mineral Oil in the Presence of Water The Seta Rust Prevention Test Bath is a 31 litre oil bath with a temperature range of ambient +5 C to 120 C. The top panel of the bath accepts up to 7 test beakers with stirrers. Ambient +5 C to 120 C temperature range 7 test stations Quick release stirrers Digital temperature controller Bath viewing window and door Visit: Seta Rust Prevention Test Bath ( ) Water Separability A test that is included in most lubricating and hydraulic oil specifications and used as part of an oil condition monitoring program. Water in oil can form emulsions and sludges. The water separability test assesses the effectiveness of the oil to separate from the water. Herschel Emulsifier ( ) ASTM D1401; IP 412; ISO 6614; Water Separability of Petroleum Oils and Synthetic Fluids A three position Herschel Emulsifier with each position operating independently. Stirrers are raised and lowered automatically and audible prompts indicate when measurements need to be made. 3 position semi-automatic operation Integral backlighting 54/82 C operation Fully programmable test and measurement time Herschel Emulsifier ( ) Water in Petroleum products Typically measured in used lubricating oils as part of an oil condition monitoring program. This test provides an indication of the volume of water present using the Dean and Stark distillation procedure. ASTM D95; IP 74; ISO 3733; FTM Water in Petroleum Products and Bituminous Materials by Distillation Seta offer a range of flask heaters, stands and condensers for Dean and Stark Assembly, please visit our website for more information. Colour Colour can be indicative of the condition of an oil. Within the pharmaceutical industry white mineral is typically required to be colourless and is measured using ASTM D156. Automotive products are generally measured using the ASTM D1500 test method. Dean and Stark Assembly Seta Multi-Colour Automatic Colorimeter ( ) ASTM D156; FTM ; Saybolt Color of Petroleum Products ASTM D1500; IP 196; ISO 2049; FTM ; ASTM Color of Petroleum Products The Seta Multi-Colour Automatic Colorimeter is an automated spectrometric colorimeter designed for rapid colour analysis of petrochemical products, selectable for Saybolt, ASTM, Platinum-Cobalt/Hazen/APHA, spectral data and CIE colour determinations. Automatic operation Multiple colour scales including ASTM and Saybolt Rapid measurement < 25 seconds Visit: For visual determination in accordance with ASTM D1500 refer to Manual Colorimeter ( ). Visit: Seta Multi-Colour Automatic Colorimeter ( ) 10 t: +44 (0) e: [email protected]
11 Lubricant Testing Solutions Carbon Residue Typically called up in base oil specifications this test provides an indication of carbon deposits that may remain after an oils exposure to high temperatures. Two tests cover this property, ASTM D4530 Micro carbon residue and ASTM D189 Conradson Carbon residue. The tests require different volume of sample, ASTM D4530 is accepted as the referee test. A third test, ASTM D524 Ramsbottom Carbon residue is also sometimes used and can be correlated to D4530 and D189. Ramsbottom Carbon Residue ( ) ASTM D524; IP 14; ISO 4262; FTM ; Ramsbottom Carbon Residue of Petroleum Products A compact instrument for determination of the Carbon Residue of petroleum products. The instrument comprises of a solid cast iron block with five test wells, allowing 4 simultaneous tests, and a control bulb for temperature measurement. The enclosure is stainless steel and insulated to minimise surface temperatures. Temperature is displayed by clear LED indicators and independent temperature measurement is included. 5 test wells Temperature range ambient to 550 C Digital Temperature control Bath and control bulb temperature displays Ramsbottom Carbon Residue ( ) Carbon Residue ( ) ASTM D4530; IP 398; ISO 10370; Carbon Residue (Micro Method) The Seta Micro Carbon Residue Tester is an automatic instrument designed to run tests to determine the carbon reside formed after evaporation and pyrolysis of petroleum products as per ASTM and IP test methods. The instrument comprises of an oven and insulating lid with curved top plug as defined in ASTM D4530 and IP 398. Nitrogen gas purging and temperature RAMP sequences are fully automatic and no operator intervention is required when running the test. A digital mass flow meter and high precision temperature control system ensure compliance to the methods. Carbon residue range 0.1% to 30.0% (m/m) 12 sample capacity Automatic temperature ramp and gas control Digital display flowmeter Equivalent to ASTM D189; IP 13 Temperature range ambient to 500 C Visit: Carbon Residue ( ) Conradson Carbon Residue ASTM D189; IP 13; ISO 6615; FTM ; Conradson Carbon Residue of Petroleum Products Comprises of a cast iron tripod stand, Skidmore iron crucible with cover, spun sheet iron crucible with cover, spun steel circular hood with chimney, spun steel circular insulation block, and Nichrome wire support. Available as a single test unit ( ) or 4-way test unit ( ). Visit: 4-Way Unit ( ) and Single Unit ( ) Ash from Petroleum Products Ash tests are recommended where the sample is known to contain inorganic ash. This will contribute to the quantity of carbon residue. ASTM D482 can be followed to determine the mass of the ash and this can be used to adjust the result from the carbon residue tests. Seta Ash Furnace ( ) ASTM D482; IP 4; ISO 6245; FTM ; Ash from Petroleum Products The Seta Ash Furnace and accessories are suitable for ASTM D482. The furnace comes with pre-heated airflow system and extended chimney. Maximum temperature 1100 C with over-temperature cut-out and door safety power cut off switch. Visit: t: +44 (0) e: [email protected] 11
12 Product Profile Lubricants Air Release Properties A test to quantify the ability of an oil to release entrained air. Typically found in turbine, hydraulic and gear oil specifications. Seta Air Release Apparatus ( ) & Density Balance ( ) ASTM D3427; IP 313; Air Release Properties of Petroleum Oils The Seta Air Release apparatus comprises an air heater, fine control pressure regulator, pressure gauge, and mounting clip for the test vessel and digital temperature controller. A density balance can be supplied ( ) comprising an electronic balance, Seta-ARV software, sinker and platinum wire. Using the balance and software the density of the sample prior to and during the test, as well as the time taken for the sample to reach target density, is automatically calculated. End point values can be output to a printer or stored on disk. Ambient to 75 C temperature range 200kPa maximum air pressure 23l/min maximum flow rate Optional automated density monitoring using balance ( ) Visit: Seta Air Release Apparatus ( ) Aniline Point The Aniline point of an oil provides an indication of the hydrocarbon mixture. The Aniline point is most often used to assess the aromatic content of oils. Lubricating oils with an aromatic content show a low Aniline point, whereas paraffinitic oils show a higher value. Aniline Point ( ) ASTM D611; IP 2; ISO 2977; FTM ; Aniline Point and Mixed Aniline Point of Petroleum Products and Hydrocarbon Solvents Method B The Seta Thin Film Apparatus comprises of an archimedean type pump mounted within an aniline sample container with integral light-well, illuminated by a 6.5V lamp. The aniline sample container is immersed in a 600ml beaker, which incorporates a cooling coil and stirrer. A variable speed electric motor provides drive for the pump and bath stirrer. Visit: Seta Aniline Point ( ) Dielectric Breakdown Voltage The dielectric breakdown voltage is a measure of the ability of an insulating liquid to withstand electrical stress. The presence of contaminants such as particles, dirt, and water can significantly reduce the breakdown voltage. A low result in this test method can be indicative of the presence of contaminants in the liquid tested. ASTM D877 is suitable for unfiltered new insulating oils, ASTM D1816 is suitable for filtered and de-gassed insulating liquids such as silicone fluids, mineral insulating oils, synthetic ester fluids and natural ester fluids. Seta Dielectric Oil Tester ( ) ASTM D877; IP 295; FTM ; Dielectric Breakdown Voltage of Insulating Liquids Using Disk Electrodes ASTM D1816; Dielectric Breakdown Voltage of Insulating Liquids Using VDE Electrodes The Seta Dielectric Oil Tester is the smallest and lightest portable oil test set of its rating available. The 2,8 colour display offers optimal readability and mobility. The instrument features an ultra fast switch-off time at flash over (<5µs) which is especially important for silicone oils. Automatic test sequence Pre-set and user defined programs Bluetooth connection & USB drive Fully interlocked Visit: Seta Dielectric Oil Tester ( ) 12 t: +44 (0) e: [email protected]
13 Lubricant Testing Solutions Infrared Spectroscopy Infrared Spectroscopy is an important analytical technique for used oils and is typically used for trend analysis allowing the condition of the lubricant to be monitored. The most common technology is based on Fourier Transform Infrared (FTIR) which works on the principle that changes in spectral response of the oil provide an indication of the components of sample. The spectral responses can be converted into specific compounds such as additives or by-products of the oxidation process. Seta-FTIR ASTM D7214; D7412; D7414; D7415; D7418; D7624; E1252; E2412 Supports parameters such as Oxidation, Sulfation, Nitration, Soot, Water, Fuel Dilution. Small and lightweight Designed for field or laboratory use Internal 4 hour battery, lab version also available Available with general purpose and specific methods USB connection to any computer, if necessary The Seta-FTIR package is a one-stop solution allowing quantitative analysis of key parameters of used and in-service oils. No specialist knowledge is required and the intuitive software package allows easy and quick interpretation of the results. The hardware comprises of a rugged spectrometer specifically designed for analysis both inside and outside of laboratory environments. The instrument can perform spectroscopic analyses on a range of liquids, powders, pastes and gels and requires no sample preparation. Results are typically available in 2 minutes and the wipe-clean sample area ensures no carry over and easy maintenance. Seta-FTIR Series Particle Counting The understanding of particle contamination in lubricating and hydraulic oils is the single most important parameter when evaluating the cleanliness of new and used lubricating and hydraulic oils. Laser particle counting offers a quick and quantitative way of evaluating the particulate contamination or cleanliness of oil, allowing an operator to determine whether the oil is suitable for operation. Particle counting methods are written into many specifications and the instruments report particle count and size distribution in industry standard formats such as ISO 4406 and NAS Seta AvCount2 (SA1000-2) ASTM D6786 Particle Count in Mineral Insulating Oil Using Automatic Optical Particle Counters ASTM D7647 Automatic Particle Counting of Lubricating and Hydraulic Fluids NAS 1638; ISO 4402, GOST : 2µm to >200µm Cumulative & distributive particle numbers Uses Straight from the Bottle samples Integrated printer Easy to use large touch screen display Rugged, stainless steel case suitable for portable use Integral Data storage for up to 2000 measurements across 60 memories Optional in-line high pressure testing up to 310 Bar The Seta AvCount2 is a laser based particle analyser used for determining the particle concentration in Liquid fuels and oils. It can be used throughout distribution networks and in the laboratory. Seta AvCount2 (SA1000-2) Whether checking the quality of fuel, filter systems or in service lubricants, AvCount2 provides fast and precise results. Visit: Aromatics and Saturates in Base Oils Analysis of the aromatic and saturates content in oils is a key parameter needed to determine compatibility between base oils prior to the blend process. Evochrom Base Oil HPLC System (SA2500-2) ASTM D7419 Determination of Total Aromatics and Total Saturates in Lube Basestocks by High Performance Liquid Chromatography The Evochrom Base Oil HPLC instrument is a complete plug and go system, fully specified for Aromatic and Saturates. The system is ready for use out of the box with minimal configuration required. HPLC (SA2500-0) t: +44 (0) e: [email protected] 13
14 Product Profile Lubricants Reference Standards Viscosity Standards A range of ISO (UKAS) quality standards are available Full compliance with ASTM, IP and other method protocols Manufactured in accordance with ISO and UKAS certified Supplied in 500ml containers with 2 year shelf life Kinematic Viscosity mm 2 /s (cst) Product Code Seta Reference C F C F C F C F C F C F C F C F C F S S S N S N S N S N Density Standards Full compliance with ASTM, IP and other method protocols Manufactured in accordance with ISO and UKAS certified Supplied in 100ml containers with 2 year shelf life Seta Part Number: 20 C Multi Test Verification Material (MTVM) Seta Lubricating Oil ( ) The Seta Lubricating Oil MTVM is a unique secondary reference material that provides traceable validation of different test parameters from one sample. Multi Test Verification Materials (MTVM) allow routine monitoring of instrument performance and are particularly useful in training. The MTVM Lube oil is manufactured and certified in strict accordance with ISO Guide 34. Test Parameter Test Method Employed/ ASTM Nominal Ranges Amount/test Flash Point D93 Procedure A 196 to 225 C 80ml Pour Point D97 IP to -33 C 50ml Kinematic Viscosity 40 C D to 165 mm 2 /s 30ml Kinematic Viscosity 100 C D445 9 to 22 mm 2 /s 30ml Viscosity Index D to ml Density D to 0.88 g/ml 10ml Zinc D to 1000 mg/kg 5ml Calcium D to 5000 mg/kg 5ml Phosphorus D to 1600 mg/kg 5ml Acid Number D664 1 to 5 KOH/g 2ml Base Number D to 15 KOH/g 3ml 14 t: +44 (0) e: [email protected]
15 Lubricating Oils Test Method Table Test Method Test Description Instrument Seta Reference ASTM D86 IP 123 ISO 3405 FTM Distillation of Petroleum Products at Atmospheric Pressure Manual Distillation ASTM D93 IP 34 ISO 2719 FTM Flash Point by Pensky-Martens Closed Cup Tester Automatic / Multiflash / Manual / / ASTM D92 IP 36 ISO 2592 FTM Flash and Fire Points by Cleveland Open Cup Tester Multiflash Automatic or Manual or ASTM D95 IP 74 ISO 3733 FTM Water in Petroleum Products and Bituminous Materials by Distillation Dean and Stark Apparatus ASTM D97 IP 15 ISO 3016 FTM Pour Point of Petroleum Products ASTM D130 IP 154 ISO 2160 FTM Corrosiveness to Copper from Petroleum Products by Copper Strip Test Amb to -51 C Four Compartment Amb to -35 C Three Compartment 9 or 2 position bath Liquid 4 position bath Solid Block ASTM D156 FTM Saybolt Color of Petroleum Products Automatic Colorimeter ASTM D189 IP 13 ISO 6615 FTM Conradson Carbon Residue of Petroleum Products Conradson Carbon Residue unit ASTM D445 IP 71 ISO 3104 FTM Kinematic Viscosity of Transparent and Opaque Liquids (and Calculation of Dynamic Viscosity) KV6 Viscometer Bath, 6 position bath or ASTM D482 IP 4 ISO 6245 FTM Ash from Petroleum Products Ash Furnace ASTM D524 IP 14 ISO 4262 FTM Ramsbottom Carbon Residue of Petroleum Products Ramsbottom Carbon Residue bath ASTM D611 IP 2 ISO 2977 FTM Aniline Point and Mixed Aniline Point of Petroleum Products and Hydrocarbon Solvents Method B Thin Film Apparatus ASTM D665 IP 135 FTM Rust-Preventing Characteristics of Inhibited Mineral Oil in the Presence of Water Rust Prevention Test Bath ASTM D877 IP 295 FTM Dielectric Breakdown Voltage of Insulating Liquids Using Disk Electrodes Automatic Dielectric Tester ASTM D892 IP 146 FTM Foaming Characteristics of Lubricating Oils Dual-Twin Foam Baths ASTM D893 FTM Insolubles in Used Lubricating Oils 4 or 6 place Oil Test Centrifuge or ASTM D943 ISO 4263 Oxidation Characteristics of Inhibited Mineral Oils Solid block bath 12 or 6 position Liquid bath 6 position / with window or or ASTM D1298 IP 160 ISO 3675 Density and Relative Density (Specific Gravity) of Liquids Hydrometers Please contact Seta ASTM D1401 IP 412 ISO 6614 Water Separability of Petroleum Oils and Synthetic Fluids Herschel Emulsifier 3 place ASTM D1500 IP 196 ISO 2049 FTM ASTM Color of Petroleum Products Colour Comparator Automatic Colorimeter ASTM D1816 Dielectric Breakdown Voltage of Insulating Liquids Using VDE Electrodes Automatic Dielectric Tester ASTM D2112 Oxidation Stability of Inhibited Mineral Insulating Oil by Pressure Vessel RõBOT Bath ASTM D2272 Oxidation Stability of Steam Turbine Oils by Rotating Pressure Vessel RõBOT Bath ASTM D2500 IP 219 ISO 3015 Cloud Point of Petroleum Products Amb to -51 C Four Compartment Amb to -35 C Four Compartment ASTM D2273 FTM Trace Sediment in Lubricating Oils 4 or 6 place Oil Test Centrifuge or ASTM D2440 Oxidation Stability of Mineral Insulating Oil Universal Oxidation Hightemp Bath ASTM D2783 FTM Measurement of Extreme-Pressure Properties of Lubricating Fluids Seta-Shell 4-Ball Lubricant Tester , ASTM D3427 IP 313 Air Release Properties of Petroleum Oils Air Release Apparatus ASTM D3278 ASTM D3828 IP 523 IP 524 ISO 3679 ISO 3680 Flash Point by Small Scale Closed Cup Tester Series 3 Manual or Series 8 Auto , ASTM D4052 IP 559 ISO Density, Relative Density and API Gravity of Liquids by Digital Density Meter Hand Held Density meter ASTM D4172 Wear Preventive Characteristics of Lubricating Fluid (Four-Ball Method) Seta-Shell 4-Ball Lubricant Tester , ASTM D4310 Sludging and Corrosion Tendencies of Inhibited Mineral Oils Liquid bath 6 way ASTM D4530 IP 398 ISO Determination of Carbon Residue (Micro Method) Micro Carbon Residue Tester ASTM D4636 Corrosiveness and Oxidation Stability of Hydraulic Oils, Aircraft Turbine Engine Lubricants, and Other Highly Refined Oils Universal Oxidation Hightemp Bath ASTM D4742 Oxidation Stability of Gasoline Automotive Engine Oils by Thin-Film Oxygen Uptake (TFOUT) RõBOT Bath ASTM D6082 High Temperature Foaming Characteristics of Lubricating Oils High Temperature foam bath ASTM D6278 IP 294 CEC L-14 Shear Stability of Lubricating Oils Containing Polymers Shear Strength Testing Apparatus ASTM D6786 Particle Count in Mineral Insulating Oil using Automatic Optical Particle Counters Automatic Multi-Mode Particle counter or with seals SA or SA ASTM D7214 Oxidation of Used Lubricants by FT-IR Using Peak Area Increase Calculation Seta-FTIR Please contact Seta ASTM D7236 IP 534 Flash Point by Small Scale Closed Cup Tester (Ramp Method) Series 3 Manual or Series 8 Auto , or ASTM D7412 Condition Monitoring of Phosphate Antiwear Additives in In-Service Petroleum and Hydrocarbon Based Lubricants by Trend Analysis Using FT-IR Seta-FTIR Please contact Seta Spectrometry ASTM D7414 Condition Monitoring of Oxidation in In-Service Petroleum and Hydrocarbon Based Lubricants by Trend Analysis Using FT-IR Spectrometry Seta-FTIR Please contact Seta ASTM D7415 Condition Monitoring of Sulfate By-Products in In-Service Petroleum and Hydrocarbon Based Lubricants by Trend Analysis Using FT-IR Spectrometry Seta-FTIR Please contact Seta ASTM D7418 Set-Up and Operation of FT-IR Spectrometers for In-Service Oil Condition Monitoring Seta-FTIR Please contact Seta ASTM D7419 Total Aromatics and Total Saturates in Lube Basestocks by HPLC Evochrom Base Oil HPLC System SA ASTM D7624 Condition Monitoring of Nitration in In-Service Petroleum and Hydrocarbon- Based Lubricants by Trend Analysis Using FT-IR Spectrometry Seta-FTIR Please contact Seta ASTM D7647 Automatic Particle Counting of Lubricating and Hydraulic Fluids Automatic Multi-Mode Particle SA or SA counter or with seals ASTM E1252 General Techniques for Obtaining Infrared Spectra for Qualitative Analysis Seta-FTIR Please contact Seta ASTM E2412 Condition Monitoring of Used Lubricants by Trend Analysis Using FT-IR Spectrometry Seta-FTIR Please contact Seta CEC-L ISO Viscosity Shear Stability of Transmission Lubricants (Taper Roller Bearing Rig) Shear Stability (KRL) Head t: +44 (0) e: [email protected] 15
16 Lubricant Test Method & Specification Table Lubricant Methods & Description Mineral Oils Base oils Lubricating Oils Hydraulic Oils ASTM D86 IP 123 Distillation of Petroleum Products at Atmospheric Pressure u ASTM D93 IP 34 Flash Point by Pensky-Martens Closed Cup Tester u u u u ASTM D92 IP 36 Flash and Fire Points by Cleveland Open Cup Tester u u u u ASTM D95 IP 74 Water in Petroleum Products and Bituminous Materials by Distillation u ASTM D97 ISO 3016 Pour Point of Petroleum Products u u u ASTM D130 IP 154 Corrosiveness to Copper from Petroleum Products by Copper Strip Test u ASTM D156 Saybolt Color of Petroleum Products u ASTM D189 IP 13, ISO 6615 Conradson Carbon Residue of Petroleum Products u ASTM D445 IP 71 Kinematic Viscosity of Transparent and Opaque Liquids (and Calculation of Dynamic Viscosity) u u u ASTM D482 IP 4 Ash from Petroleum Products u ASTM D524 IP 14 Ramsbottom Carbon Residue of Petroleum Products u ASTM D611 IP 2 Aniline & Mixed Aniline Point of Petroleum Products and Hydrocarbon Solvents Method B u u ASTM D665 IP 135 Rust-Preventing Characteristics of Inhibited Mineral Oil in the Presence of Water u u ASTM D877 IP 295 Dielectric Breakdown Voltage of Insulating Liquids Using Disk Electrodes u ASTM D892 IP 146 Foaming Characteristics of Lubricating Oils u u u ASTM D893 Insolubles in Used Lubricating Oils u ASTM D943 Oxidation Characteristics of Inhibited Mineral Oils u u u ASTM D1298 IP 160 Density and Relative Density (Specific Gravity) of Liquids u u ASTM D1401 IP 412 Water Separability of Petroleum Oils and Synthetic Fluids u ASTM D1500 IP 196 ASTM Color of Petroleum Products u u ASTM D1816 Dielectric Breakdown Voltage of Insulating Liquids Using VDE Electrodes u ASTM D2112 Oxidation Stability of Inhibited Mineral Insulating Oil by Pressure Vessel u ASTM D2272 Oxidation Stability of Steam Turbine Oils by Rotating Pressure Vessel u ASTM D2440 Oxidation Stability of Mineral Insulating Oil u ASTM D2500 IP 219 Cloud Point of Petroleum Products u u u ASTM D2273 Trace Sediment in Lubricating Oils u ASTM D2783 Measurement of Extreme-Pressure Properties of Lubricating Fluids u ASTM D3427 IP 313 Air Release Properties of Petroleum Oils u u ASTM D3278, D3828 IP 523, IP 524 Flash Point by Small Scale Closed Cup Tester u u u u ASTM D4052 IP 559 Density, Relative Density and API Gravity of Liquids by Digital Density Meter u u ASTM D4172 Wear Preventive Characteristics of Lubricating Fluid (Four-Ball Method) u ASTM D4310 Determination of Sludging and Corrosion Tendencies of Inhibited Mineral Oils u ASTM D4530 IP 398 Determination of Carbon Residue (Micro Method) u ASTM D4636 Corrosiveness and Oxidation Stability of Hydraulic Oils, Aircraft Turbine Engine Lubricants, and Other Highly Refined Oils u ASTM D4742 Oxidation Stability of Gasoline Automotive Engine Oils by Thin-Film Oxygen Uptake (TFOUT) u ASTM D6082 High Temperature Foaming Characteristics of Lubricating Oils u ASTM D6278 IP 294 Shear Stability of Lubricating Oils Containing Polymers (Diesel Injector Apparatus) u ASTM D6786 Particle Count in Mineral Insulating Oil Using Automatic Optical Particle Counters u u u ASTM D7214 Oxidation of Used Lubricants by FT-IR Using Peak Area Increase Calculation u u ASTM D7236 IP 534 Flash Point by Small Scale Closed Cup Tester (Ramp Method) u u u u ASTM D7412 Condition Monitoring of Phosphate Antiwear Additives in In-Service Petroleum and Hydrocarbon Based Lubricants by Trend Analysis Using FT-IR Spectrometry u ASTM D7414 Condition Monitoring of Oxidation in In-Service Petroleum and Hydrocarbon Based Lubricants by Trend Analysis Using FT-IR Spectrometry u ASTM D7415 Condition Monitoring of Sulfate By-Products in In-Service Petroleum and Hydrocarbon Based Lubricants by Trend Analysis Using FT-IR Spectrometry u ASTM D7418 Set-Up and Operation of FT-IR Spectrometers for In-Service Oil Condition Monitoring u u u ASTM D7419 Total Aromatics and Total Saturates in Lube Basestocks by HPLC u ASTM D7624 Condition Monitoring of Nitration in In-Service Petroleum and Hydrocarbon-Based Lubricants by Trend Analysis Using FT-IR Spectrometry u ASTM D7647 Automatic Particle Counting of Lubricating and Hydraulic Fluids u u u u ASTM E1252 General Techniques for Obtaining Infrared Spectra for Qualitative Analysis u ASTM E2412 Condition Monitoring of Used Lubricants by Trend Analysis using FT-IR Spectrometry u u CEC-L-14 Shear Stability of Lubricating Oils Containing Polymers (Fuel Injection Pump) u CEC-L Viscosity Shear Stability of Transmission Lubricants (Taper Roller Bearing Rig) u 16 t: +44 (0) e: [email protected]
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