Oil Analysis Program ISO 9001: 2008 Certified.

Transcription

1 il Analysis Program IS Certified. Page 1 / Code Powertek Berhad Name Address Make GE Engine Turbine Gas Model Frame 9E il type / Test code Viscosity SHELL TURB CC 32 Site Name Lube System Capacity Location verall Condition Rating Note abnormal iron detected. Water Separabillity AS D-141 is out of specification and fails to completely separate by 3 minutes. Continue routine sampling interval. Condition History Hours on il Wear Element Iron Chromium Lead Copper Tin Aluminum Nickel Silver Molybdenum Titanium C C xidation Nitration TAN TBN Test Method Method D-445 D-445 FTIR FTIR D-974 D-4739 Result cst cst Abs Abs mg KH/g. mg KH/g. Wear il Cont. RDE fine Sep C 11.7 W RFS coarse Reference il R RDE fine >3 >9 >3 Limit Name (Equipment / i Engine Turbine Gas GE Turbo CC32 6 >5 RFS coarse U-Caution U-Warning U-Caution U-Warning >7 >3 >6 >6 2 >5 L-Warning L-Caution U-Caution U-Warning 32.2 <29 <3.6 >33.8 > >.21 >.23 R C-Lower U-Caution U-Warning Water Sodium Silicon Additive Element Boron Magnesium Calcium Barium Phosphorus Zinc Additional Test Flash Point Viscosity Index ther T-H2 Check D-3828 D-227 (Wt.) C >.4 >.71 RDE fine RFS coarse >3 >5 >3 >5 R 47 R C-Lower L-Warning L-Caution U-Caution U-Warning subrptpage1_7caption Note Alarm Limits are variable and dependent upon dataset size and to be used as general guideline. No Sign or NRMAL, C or CAUTIN ( first level warning limit ), W or Warning ( second level warning limit ) U-Caution Upper CAUTIN Level L-Caution Lower CAUTIN Level First Level Alarm Alert Limit in Upper Level and/or Lower Level U-Warning Upper WARNING Level L-Warning Lower WARNING required Level Second Level Alarm Alert Limit in Upper Level and/or Lower Level will be data of either "The new oil" or "Reference oil" or "il specification". Samutprakan TN 128, = The new Thailand. oil, R = Reference oil, S = il Specification Accuracy of interpretation and recommendation are based on representatives sample and information supplied. No warranty is expressed or implied for this report.

2 il Analysis Program IS Certified. Page 2 / Code Powertek Berhad Name Address Make GE Engine Turbine Gas Model Frame 9E il type / Test code Viscosity SHELL TURB CC 32 Site Name Lube System Capacity Location verall Condition Rating Hours on il Particle Count Size Range 5-15 microns microns 25-5 microns 5-1 microns microns Particle Count Size Range microns >6 microns 4 microns IS 446 Result 28-Sep NAS 1638 of Particles Per 1 Milliliter (Counts/1ml) 13,2 1,2 3 <1 < IS of Particles Per Milliliter (Counts/ml) /14/ Referenc e il Limit Name (Equipment / il) Engine Turbine Gas GE Turbo CC32 U-Caution U-Warning <32 >7 <64 >8 5 Particle count indicates oil cleanliness level is clean. X - Unable to report the sludge weight, the contamination is excessive enough to block/plug the filtration process. Anti-xidant Additive test (AS D6971) indicates the A additive strength is still within AS D4378 guidelines. ption Test Varnish and Sludge Potential Index (VsPI ) Testing for Predicting Varnish and Sludge Buildup VPI Value SPI Value VsPI Value Condition Rating Present 4 Sludge Weight X mg/1 ml mg/1 ml mg/1 ml R Limit Name (Equipment / il) Engine Turbine Gas GE Turbo CC32 U-Caution U-Warning 2 5 >35 Abbreviation VPI SPI VsPI VsPI Severity Limit Range Guideline Varnish Potential Index Sludge Potential Index Varnish and Sludge Potential Index Remaining Antioxidant Additives (xidation Inhibitor) Note ption Test RULER (Remaining Useful Life Evaluation Routine) or Linear Sweep Voltammetry Test Method for determining and monitoring Percent Remaining Antioxidant Additives (xidation Inhibitor) in lubricants "Testing and monitoring antioxidant additives (oxidation inhibitors) level is important for controlling the degradation of industrial lubricants and their remaining useful life" refer to AS D and D will be data of either "The new oil" or "Reference oil" or "il specification". R Test Method AS D and D RULER Alarm Limit Set Alarm Limit in accordance with AS D and D L-Caution L-Warning 1 <5 of new oil <25 of new oil TN = The new oil, R = Reference oil, S = il Specification

3 il Analysis Program IS Certified. Page 3 / Code Powertek Berhad Name Address Make GE Engine Turbine Gas Model Frame 9E il type / Test code Viscosity SHELL TURB CC 32 Site Name Lube System Capacity Location verall Condition Rating Hours on il Fluid Volume Filter Type Weight 28-Sep ml ml ml micron micron micron 2.4 mg/1 ml mg/1 ml mg/1 ml 3. (Mod. AS D-4898) New il 1.8 ml micron mg/1 ml retained on Filter Membrane Disk Image of Contaminants Magnification 1X Image of Contaminants Magnification 4X Contaminant Retain on Filter Disk Visual Rating Visual Rating Visual Rating Visual Rating Grey & Black Metal 1 Copper Base Metal Bright & White Metal Rust & Corrosion Dirt & Dust 9 1 Fibers / Filters / Seals Sludge & Varnish Gravimetric patch shows the sample is relatively clean, considering time on oil. Gravimetric Analysis Gravimetric Analysis - determines total solid and soft compound contamination level by weight In brief, will analyze oil cleanliness and source(s) of contamination. - determines oil contamination level by colorimetric (color density) - identifies particle contamination in oils by microscopic analysis

4 il Analysis Program IS 91 2 Certified. Page 4 / 6 Code Name Powertek Berhad Address Make GE Engine Turbine Gas Model Frame 9E il type / Test code Viscosity SHELL TURB CC 32 Site Name Lube System Capacity Location verall Condition Rating Air Release characterisitic AS D-3427 is slightly above normal limits. Foaming Characteristic 28-Sep-9 Hours on il Foaming Characteristics Air Release New il Test Method D-892 Foam Sequence I, 24 c Foaming Tendency Foaming volume in ml. Remaining Foam in ml. Foam Sequence II, 94 c Foaming Tendency Foaming volume in ml. Remaining Foam in ml. Foam Sequence III, 94 to 24 c Foaming Tendency Foaming volume in ml. Remaining Foam in ml. Explanation Foaming Tendency Volume of foam generated after blowing for 5 minutes period. Volume of residual foam left after a 1 minutes setting period. Air Release Properties Test Method D-3427 Air Release at 5 c Minuites Seconds 3 58 C Explanation Determination the ability of lubricating oils to separate from entrained air or air bubble during the test procedure. Result of Air Release is the time for the air entrained during the test procedure to detrain to.2 by volume. Note Alarm Limits are variable and dependent upon dataset and to be used as general guideline Accuracy of interpretation and recommendation are based on representatives samples and information supplied.

5 il Analysis Program IS 91 2 Certified. Page 5 / 6 Code Name Powertek Berhad Address Make GE Engine Turbine Gas Model Frame 9E il type / Test code Viscosity SHELL TURB CC 32 Site Name Lube System Capacity Location verall Condition Rating Water Separabillity AS D-141 is out of specification and fails to completely separate by 3 minutes. Water Separability (Demulsibility) Hours on il 28-Sep Water Separability Characteristics or Demulsibility Water Separability At 54 c Volume Emulsion Layer in ml. after il / Water / Emulsion (Mins) Volume IL Layer in ml. Volume WATER Layer in ml. Volume EMULSIN Layer in ml. Separation in minutes Volume emulsion in ml. Volume emulsion in ml. Volume emulsion in ml. See below details See below details See below details Abbreviation ml = milliliters, mins = minutes il / Water / Emulsion (Mins) = Volume of oil layer in ml. / Volume of water layer in ml. / Volume of emulsion layer (separation in minutes) Test Method D-141 In House Method Stage I Dry Phase / / 8 / (>3) 8 >3, Determination of the filterability for Dry ils (no water mix) W New il Porosity Size Water mix to sample Stage I Dry Phase Micron Stage II Wet Phase, Determination of the filterability for ils in presence of water Porosity Size Water mix to sample Stage II Wet Phase Micron Note Alarm Limits are variable and dependent upon dataset and to be used as general guideline Accuracy of interpretation and recommendation are based on representatives samples and information supplied.

6 il Analysis Program IS 91 2 Certified. Page 6 / 6 Code Name Powertek Berhad Address Make GE Engine Turbine Gas Model Frame 9E il type / Test code Viscosity SHELL TURB CC 32 Site Name Lube System Capacity Location verall Condition Rating RPVT value appears to be acceptable and within AS 4378 guidelines. RPVT / RULER / FTIR Hours on il RPVT (Rotating Pressure Vessel xidation Test) 28-Sep Test Method for xidation Stability of Steam Turbine ils xidation Stability xidation Stability Remaining or previously known as RBT Test Method D-2272 RULER (Remaining Useful Life Evaluation Routine) Test Method D Test Method for Determining Percentage Remaining Antioxidant Additive in Lubricants and D Antioxidant Type I Remaining Antioxidant Type II Remaining Antioxidant Type III Remaining FTIR (Fourier Transform infrared) Test Method D-2668 Test Method for Determining Percentage Remaining Phenolic type Antioxidant Additive in Lubricants Phenolic Antioxidant Remaining Remarks Based on and Referred to AS D New il Based on AS D Combination test methods of RPVT /RULER/FTIR are based and refrred to AS D (Standard Practice for Service Monitoring of Mineral Turbine il for Steam and Gas Turbines) - Combination test methods of RPVT /RULER/FTIR are effective and reliable test methods for measuring remaining useful life of a lubricant - Combination test methods of RPVT/RULER/FTIR are more accurate,confirmed and decisive data for measuring remaining useful life of a lubricant. Note Alarm Limits are variable and dependent upon dataset and to be used as general guideline Accuracy of interpretation and recommendation are based on representatives samples and information supplied.