Cummins Crosspoint LLC Training Brochure & Schedule. Cummins Crosspoint Training Centers

Transcription

1 Cummins Crosspoint LLC Training Brochure & Schedule Cummins Crosspoint Training Centers

2 Indianapolis, Indiana Training Center 4301 West Morris St. Indianapolis, IN Phone: (317) /2127 Fax: (317) Map Driving Directions Take I70E, exit at Holt Road exit, and turn right. At the next light, turn right. If coming from I70E, exit at Holt Road. At the next light, turn right. Training Center is ½ mile on the left.

3 Nashville, Tennessee Training Center 706 Spence Lane Nashville TN, Phone: (615) Fax (615) Map Driving Directions Take I40E or I65S, Exit I-24E, then exit 52 (Murfreesboro Road), Left at Light, the Training Center is on the left. If coming from I65N, exit at 440E Knoxville, exit 52, through the light Training Center is on the left.

4 CUMMINS CROSSPOINT TRAINING STAFF Contact Information: Cummins Power Generation Don Wier: 4301 W. Morris, Indianapolis, IN Desk: Cell: Cummins Engines/Onan Consumer Joe Hass: 706 Spence Lane, Nashville, TN Desk: x3524 Cell: Steve Bonney: 4301 W. Morris, Indianapolis, IN Desk: Cell:

5 General Information INTRODUTION Today s complex engine/generator systems demand high quality interactive classroom and hands-on technical training. We provide affordable training with state-of-the-art equipment, repair procedures, and live engine or generator troubleshooting. Cummins Crosspoint LLC classes are sized and monitored to assure proper student to instructor ratio providing personalized performance based training to all students. Our instructors are highly skilled professionals, educated in both training technology and engine/generator knowledge. Through a comprehensive trainer development program, our instructors are provided with a curriculum, which teaches instructional concept, benefiting adult learners with diverse learning styles. Also, Cummins Crosspoint LLC instructors are kept on the leading edge of changing technologies, by attending courses at Cummins Inc. and Cummins Power Generation. These classes provide the latest technical information, procedures, and techniques available. This insures each student receives up-to-date information and instruction.

6 REGISTRATION In order to avoid disappointment; enroll as soon as possible. When your enrollment has been accepted, you will be invoiced for class. Maps of Training Center locations and hotel information are located in this section. Crosspoint Personnel Must enroll on Intranet web site. Dealers on Support Program Must enroll on Dealer web site. All others Must enroll on Cummins Crosspoint. CANCELLATIONS/SUBSTITUTIONS: There will be a $250 charge if cancellations are not made 10 working days before the start of class. No shows will be charged the entire cost of the training class. The student must have the course prerequisites completed before attending class. If not, they will be sent home without a refund. It is our recommendation that you have 2 technicians ready to attend any class you have enrolled in. If some unforeseen event happens that prevents the person enrolled from attending, the backup person could attend their place. In addition you would have more technicians trained, which will improve your Customer support. SCHEDULED CHANGES: Courses that have less than the minimum number of students may be canceled no later than (2) weeks before class starting date. COST: Tuition costs are shown on page 26/27. We will accept purchase orders from established accounts, major credit cards (MC, VISA). We do not accept personal checks, or cash. Students are responsible for transportation, lodging, personal expenses, and their own meals. TRANSPORATION:. There is no shuttle service provided between the hotels and Training Centers. Rental cars are available at Indianapolis and Nashville International Airports.

7 DAILY SCHEDULE: Typical class hours are 8:00 a.m. to 4:30 p.m. Monday through Friday with ample class breaks and a one hour lunch period daily. Some classes will dismiss at noon on Friday. Homework may be assigned each evening to help students comprehend the material covered and increase hands-on time. BOOKS, TOOLS AND SUPPLIES: Cummins Crosspoint LLC provides access to QSOL and tools used while in the Training Center. Handout literature will be given to each student and is included in the tuition cost. Other classroom supplies such as note pads and pencils will be provided. We recommend students wear comfortable clothing suitable for working on engines and hardware. When in the shop area you MUST wear safety glasses. ATTENTION ATTENDEES: Shorts, sandals, and sleeveless shirts are not considered appropriate clothing! Class #181 requires safety equipment (See class description) VIRTUAL COLLEGE TRAINING The virtual college student disk files will need to be posted to QuickServe Online prior to class date. This is the only way we will accept the student s Virtual College training records. If you are having trouble with the Virtual College CD s, call the Help Desk at RECOGNITION: Certificates are awarded for all courses completed. You will receive either a Qualification certificate or a Familiarization certificate. Qualification certificates are awarded only, if you have completed all Qualification requirements for the course you are enrolled in. To meet these requirements, the student must receive a minimum score of 84% on the written Test and 90% score on the hands-on test. Both tests must be completed in the allotted time. All others receive a Familiarization certificate.

8 LODGING INFORMATION Nashville, Tennessee The Radisson Fairfield Inn Springhill Suites 1112 Airport Center Drive 911 Airport Center Drive 1100 Airport Center Drive Nashville, TN Nashville, TN Nashville, TN (Ask for Cummins rate) Holiday Inn Express Homewood Suites 714 Spence Lane 2640 Elm Hill Pike Nashville, TN Nashville, TN Indianapolis, Indiana Candlewood Suites Extended Stay Crown Plaza Hotel 5250 West Bradbury St Fortune Circle W South High School Road Indianapolis, IN Indianapolis, IN Indianapolis, IN Country Inn and Suites 5630 Flight School Dr. Indianapolis, IN

9 Training Curriculum & Course Description Cummins Engine and Onan Consumer /Commercial Classes ACTIVE ENGINE CLASSES COURSE # 181 (EPA 2010 ISX 11.9) Qualification Q ISX 11.9 CM Days This class consists of a complete engine teardown and assembly. Mandatory safety equipment includes work boots, safety glasses, and cut-resistant gloves. This class is limited to six students. Mandatory Prerequisites: ISX15 EPA 2010 Class Cummins Virtual College as outlined in the qualification program Q. COURSE # 195 (EPA 2007 HD Qualifications Q & Q) ISM/ISX CM871 and Days 2007 emissions laws require the use of Aftertreatment and ULSD (Ultra-Low Sulfur Diesel Fuel). This course is designed to teach the operation of the DOC (diesel oxidation catalyst) and DPF (diesel particulate filter), and all the related sensors. Also included in this course are systems troubleshooting, wiring diagram interpretation, cooled EGR, VGT, Exhaust Aftertreatment, and Insite-based tests. Written and hands-on scoring required by Cummins Inc Mandatory Prerequisites: Cummins Virtual College as outlined in the qualification programs, Q and Q. COURSE # 196 (EPA 2010 HD Qualification Q) ISX15 CM Days The ISX CM2250 is the newest automotive Cummins heavy duty engine certified to 2010 emission specifications. Included in this course are engine familiarization, fuel systems, controls, and SCR troubleshooting. Also covered is the J1939 private and public data links. This course is a requirement for Technicians who perform warrantable repairs. This class is limited to 6 students due to the complexity and volume of material. Mandatory Prerequisites: 2007 EPA HD Class Cummins Virtual College as outlined in the qualification program Q. COURSE # 230 (EPA 2007 Mid-Range, Q and Q) ISB/ISC/ISL CM2150 Engines 4 Days 2007 emissions laws require the use of Aftertreatment and ULSD (Ultra-Low Sulfur Diesel Fuel). This course is designed to teach the operation of the DOC (diesel oxidation catalyst) and DPF (diesel particulate filter), and all the related sensors. Also included in this course are systems troubleshooting, wiring diagram interpretation, cooled EGR, VGT, Exhaust Aftertreatment, and Insite-based tests. Written and hands-on scoring required by Cummins Inc Mandatory Prerequisites: Cummins Virtual College as outlined in the qualification programs Q and Q.

10 COURSE # 231 (EPA 2010 Mid-Range, Q and Q) ISB/C/L CM2250 Engines 3 Days The ISB/C/L CM2250 engines are the newest automotive Cummins midrange engines certified to 2010 emission specifications. Included in this course are engine familiarization, fuel systems, controls, and SCR troubleshooting. Also covered is the J1939 private and public data links. This course is a requirement for Technicians who perform warrantable repairs. This class is limited to 8 students. Mandatory Prerequisites: 2007 EPA MR Class Cummins Virtual College as outlined in the qualification programs Q and Q COURSE #236 (TIER IV MID-RANGE, Q and Q) QSB/QSL CM2250 Engines 5 Days This class is designed for Field Service technicians, who have not previously attended Automotive Qualification classes. Attendance is limited to Crosspoint personnel. Mandatory Prerequisites: Cummins Virtual College as outlined in the qualification programs Q and Q For all high-horsepower and alternative fuels training, please contact one of the Cummins Crosspoint Training Centers for referral.

11 ENGINE TRAINING INACTIVE CLASS LIST CLASSES IN THIS LIST ARE NOT CURRENTLY BEING OFFERED. COURSE # 110 Basic Electronic Theory and Troubleshooting/ Electrical Diagnosis 3 Days The student will learn basic Digital Meter Operation and wiring diagram reading. Also covered are Basic Electrical Theory and Operation (BETT) principles and Ohms law.. The Engine Electrics segment of this course instructs the student on proper procedures to troubleshoot starters, alternators and batteries.. COURSE # 120 Service Computers/ Insite and Windows Navigation 3 Days This course will stress navigation skills in Insite, QSOL, and other Windows-based programs. Proficiency in file manipulation and how-to will be taught. COURSE # 130 Engine System Fundamentals and Failure Analysis 3 Days This course is being dropped from the active schedule and held as a legacy class. It can be scheduled by special request. COURSE # 140 Features/Parameters with Power Spec; Fault Viewer and Insite 3 Days This class offers a more detailed look at Features/Parameters using Power Spec. Also taught is feature relationship to fault codes and performance issues. COURSE # 150 Heavy Duty Engine Familiarization, Fuel System Familiarization and Overhead Adjustment 3 Days This course is being dropped from the active schedule and held as a legacy class. It can be scheduled by special request, COURSE # 160 Mid-Range Engine Familiarization 3 Days This class is being dropped from the active schedule and held as a legacy class. It can be scheduled by special request. COURSE # 170 Mid-Range Fuel Systems 3 Days This class is being dropped from the active schedule and held as a legacy class. It can be scheduled by special request. COURSE # 190 ISM/ISX/QSX/Signature CM570 and CM870 3 Days This class is being dropped from the active schedule and held as a legacy class. It can be scheduled by special request

12 COURSE # 200 (Cummins Course Number, Q) N.O.W. Machinist Qualification COURSE # 205 (Cummins Course Number, Q) NT/N14/L/M NOW Overhaul COURSE # 210 (Cummins Course Number, Q) C/ISC/ISL/QSC/QSL NOW Overhaul COURSE # 215 (Cummins Course Number, Q) ISX NOW Overhaul COURSE # 225 (Cummins Course Number Q) QSK19 Tier I & II Engines 5 Days This course qualifies a technician to perform warranty repairs on the QSK19 High Horsepower base engine and systems. The course will familiarize the technician with the base engine, electronics, Insite for Quantum, and the HPI fuel system. Mandatory Prerequisites: Cummins Virtual College as outlined in the qualification program Q. COURSE # 226 (Cummins Course Number Q) QSK19 CM850 MCRS Tier III Engine 5 Days This course qualifies a technician to perform warranty repairs on the new for 2005 QSK19 CM-850 MCRS (Modular Common Rail System) engine. The course will familiarize the technician with the QSK19 CM-850 MCRS base engine, new electronic system, modular common rail fuel system, new diagnostic and test procedures. Mandatory Prerequisites: Cummins Virtual College as outlined in the qualification program Q. COURSE # 235 High Pressure Common Rail Fuel Systems 3 Days This class is designed to give each technician an understanding of common rail fuelsystems and assist them with effective troubleshooting techniques. All inactive classes can still be scheduled by request. Certain minimum requirements may apply. Some of the inactive classes will be returned to the active schedule as time and other training needs allow. Please contact one of the Cummins Crosspoint Training Centers.

13 Commercial Power Generation Classes The following Core courses are required to attend any Product courses listed below: Core Requirements "Must be Done by All" Safety Awareness Training (Electrical Safety) Electrical Hazards (NFPA 70E Overview) PGU 6037 Electrical Safety (Introduction NFPA 70E 600 volts or Greater) PGU 6038 Electrical Safety (Introduction NFPA 70E 600 volts or Less) PGU 6039 Lockout / Tagout PGU 6040 Contractor Safety Training PGU 6041 OSHA Familiarization Training PGU 6042 Basic Engine Familiarization Common Rail Systems ( ) CVC 0.6 Gen Fuel System Clean Care ( ) CVC 0.4 Gen C and L Series Mechanical ( ) CVC 1.2 MR C and L Series Air Systems ( ) CVC 0.4 MR C and L Series Lube Systems CVC 0.4 MR C and L Series Cooling Systems CVC 0.3 MR QSC8.3 & QSL9 CM850 Introduction ( ) CVC 1.0 MR QSC8.3 & QSL9 CM850 Shop Talk CVC 0.6 MR B.E.T.T. NEW Introduction to Electrical Troubleshooting ( ) CVC 0.4 Gen Basic Electrical Theory CVC 0.8 Gen Digital Multimeter Usage CVC 0.6 Gen Electrical Circuits CVC 0.7 Gen Electronic Control System Inputs ( ) CVC 0.8 Gen Electronic Control System Processors CVC 0.4 Gen Electronic Control System Outputs CVC 0.4 Gen Electronic Control System Identification CVC 0.4 Gen Electrical Diagrams ( ) CVC 0.4 Gen Electrical Wiring CVC 0.7 Gen Multiplexing CVC 0.4 Gen T/S Techniques for Electronic Control Systems ( ) CVC 0.4 Gen

14 Cummins Course Number, (116/117/177) Fundamentals of Power Generation Qualification (2 Days) - (271) This course is designed for technicians with little or no knowledge of electricity or how generators work. This course will give them a fundamental understanding of Onan Industrial/Commercial generator sets and transfer switches. In addition to an understanding of electrical fundamentals and basic schematic reading, this training will introduce technicians to installing, operating and troubleshooting standby power systems. Mandatory Prerequisites: See Core Requirements above! Cummins Course Number, (129/6043) InPower Basic Qualification (1 Day) - (280) This course will get the Technician able to use the basic functions of Inpower, which includes: Selecting the correct hardware to connect to the control, adding a site (Product) to InPower, and connecting to a device. The student will learn how to make a capture file of the device settings and load them into a control. Using monitor functions, strip charting, events and faults. In addition we will cover how to load a calibration into device, and how menus are setup in, InPower. Each student must pass a written test, using InPower that is on their computer. Mandatory Prerequisites: See Core Requirements above! The Technician has InPower loaded on their computer. You will need to order the following program off the software self. (INPOWER PRO (NON-PGBU & NON-EBU)) Call Don Wier for list of required communication cables. Cummins Course Number, ( F (LT3, Q (OT3), and Q (OTPC) ATS Switch Gear Fundamentals, Operation and Troubleshooting Course (5 Days) - (281) Products Covered: LT3, OT3, O Tec, OTPC This course will get the Technician able to understand basic switch gear operation, which includes proper operation and safety. In addition the course will cover sequence of operation. Each student will leave the course with laminated color coded 11 by 17 prints that will cover each of these events, for all the switches listed above. (Example, source one connected). This information will be used in the hands-on segment of the class to aid in troubleshooting, and can be used in the field. We will also test each student on LOW VOLTAGE QUALIFICATION (NFPA70E) Mandatory Prerequisites: Must have completed, The Core Requirements Course (280) InPower Basic Qualification. Cummins Course Number, ( Q (3100) and Q (3200/3201)) PCC3100 and 3200/3201Fundamentals and Qualification (3 Days) - (282) This course the student will learn what the PCC3100 and 3200/3201 input, output, and sequence of operation, and the software setting using Inpower. Some paralleling functions will be covered. The student will use the simulators for the class room activities. Breakout tools, wiring harness repair kits will be used. Each student will be required to complete the written test. Mandatory Prerequisites: Must have completed The Core Requirements Course (280) InPower Basic Qualification. Must have InPower loaded on their computer. Must have access to QSOL on their computer

15 Cummins Course Number, ( Q (1301) and 6057 (PC1.1, and Q (PCC2100)) PCC1301/1302 and 2100 with Universal Annunciator Course (3 Days) - (283) This course covers the operation and proper setup of the PCC 1301/1302 and the 2100 controls. In this course we will cover sequence of operation, and other devices that are available for use with these controls. Setup procedure of the Universal Annunciator will be covered and performed by each student. This sheet can be used on the job site. In addition, we will cover how to install a Universal Annunciator on the PCC2100 control. This will be done in the class using a PCC2100 simulator and the Universal Annunciator. Each student will be required to pass a written test and hands-on test using the PCC1301 Control. Mandatory Prerequisites: Must have completed The Core Requirements Course (280) InPower Basic Qualification. Must have InPower loaded on their computer. Must have access to QSOL on their computer Cummins Course Number, ( Q (FT-10 Basic and PCC Net (948)) FT-10 Basic and PCCNET Qualification Course (3 Days) - (284) We will cover the following in the FT-10 basic class. FT-10 Topology, which includes the following: wiring size and length. When to install FT-10 termination resistors and how many that must be installed for correct network operation. FT-10 devices that are available, which includes how to properly set them up using Inpower software when doing an FT-10 Network self install. Each group will build FT-10 Network during the hands-on segment of this course. PCCNet Advance course will cover how to properly connect the Aux 101 and 102, the new PCCNet Bar Graph. In addition we will cover how to properly setup the temperature kit and exhaust temperature kit. In the hands-on segment of this course each group will build PCC Network using PCC1301 control. The student will be required to complete a written test. Mandatory Prerequisites: Must have completed The Core Requirements Course (280) InPower Basic Qualification. Must have InPower loaded on their computer. Must have access to QSOL on their computer Cummins Course Number, (N/A) Cummins Power Generation Controller Area Network (CAN J1939) and Basic Insite Fundamentals Course Qualification Course (2 Days) - (285) We will cover how to hookup to a Genset using the Insite program and the Inline 5 adaptor. The student will learn how to do the following with Insite: Create a work order, read fault codes and clear them, engine adjustments, and test functions. The student will come away with good understanding of CAN, and how it is connected to both the Genset and the engine ECM. Both Engine and Genset wiring diagrams will be used and given out in this course. We will also cover how to troubleshoot Can datalink fault codes for both the Genset and ECM. The student will be required to use InPower, Insite and the Inline 5 adaptor. Mandatory Prerequisites: Must have completed The Core Requirements Course (280) InPower Basic Qualification. Virtual College Insite CD s part number (Gen 6) and (Gen 7) Must have InPower loaded on their computer. Must have access to QSOL on their computer

16 Cummins Course Number, (N/A) Power Generation Electronic Engine Controls and Fuel System Troubleshooting Course (2 Days) - (286) This course will get the Cummins Power Generation Technician able to understand Cummins Full Electronic engines and their fuel systems. The student will be able to do the following after attending this class: Troubleshoot temperature and pressure sensors for shorted high or low fault codes. We will cover how to hook-up to a Genset using the Insite Program and the Inline 5 adaptor. The student will test the engine fuel system for low KW, by testing the inlet restriction, fuel pressure, and drain line restriction. During the hands-on segment we will use the approved service literature (QuickServe Online), to troubleshoot sensor and fuel sensor problems that the Instructor put into the engine. Mandatory Prerequisites: Must have completed The Core Requirements Course (280) InPower Basic Qualification. Virtual College Insite CD s part number (Gen 6) and (Gen 7) Must have InPower loaded on their computer. Must have access to QSOL on their computer Cummins Course Number, ( Q) FT-10 Intermediate Course (5 Days) - (287) This course is designed to qualify technicians on the PowerCommand Network hardware and software. Technicians will learn about FTT-10 Protocol Hardware added to the PowerCommand Network line. This course includes building a network using twisted-pair media. The course will introduce the technicians to the software used in installing and maintaining networks. Participants will also learn to select and install all hardware, to develop a network which can fill the needs of the customer. This will include the use of a sample specification, drawing the installation diagram for the hardware components and completing a binding diagram. Once the participants have successfully completed all of the required exercises they will complete hands-on qualification assessments. STUDENTS MUST BRING A LAPTOP COMPUTER WITH THEM TO CLASS EACH DAY WITH THE CORRECT SOFTWARE LOADED ON IT. There are four items needed for FT-10 networks. InPower is required to work with the new network hardware. Users must also have LonMaker for Windows 3.2 Turbo, installed on their PC, with all the required Cummins plugins and files. Order these components from Echelon and have them installed in/on your PC before coming to class. Model# U10 USB Network Interface - approx $250 ea Model# LonMaker for Windows 3.2 Turbo (Upgrade from 3.1) Model# LonMaker for Windows 3.2 Turbo (New User) (Need to order LonMaker off the software shelf) Mandatory Prerequisites: Must have completed The Core Requirements. Course (280) InPower Basic Qualification Course (284) FT-10 Basic and PCCNet Qualification Must have InPower and LonMaker 3.2 programs loaded on their computer. Must have access to QSOL on their computer

17 Cummins Course Number, (288) FT-10 Advance Qualification (5 Days) - (288) This course will teach the Technician to setup and install Ilon 600 and the I Watch 100 system (Ilon100). The Ilon 600 is used to connect the FT-10 network to Local Area Network; this allows the Customer to have and FT-10 network, without a distant limitation, by using the Internet as your media. The FT-10 Network has a maximum distance of 8800 feet This course will cover, the proper cable to be used at the job sit, setting up the Ilon 600 and 100 (Iwatch). Setting up alarms and messages for the Iwatch will be covered. We will also go over the Iwatch wireless product. In addition we will cover how to install and setup Modlon2 devices. Class size is limited to 6 students Mandatory Prerequisites: Must have completed The Core Requirements. Course (280) InPower Basic Qualification Course (284) FT-10 Basic and PCCNet Qualification Course (287) FT-10 Intermediate Qualification Must have InPower and LonMaker 3.2 computer programs loaded on their computer. Must have access to QSOL on their computer Cummins Course Number, (6034, 6035, and 6036) Power Command 2.2 System with the PCC2300 Genset Control (3 Days) - (289) The technicians will learn the features and menus of the new PowerCommand 2.2 System, where the generator set control hardware is located and the function of each module in the control. This course also includes a complete sequence of operation of all of the modes in the PowerCommand 2.2 System with the PCC2300 Control, operating systems, troubleshooting practice and installation procedures for generator sets with the PowerCommand 2.2 System Mandatory Prerequisites: Must have completed The Core Requirements Course (280) InPower Basic Qualification course Course (285) Cummins Power Generation Controller Area Network & Insite Fundamentals Qualification Course (286) Power Generation Electronic Engine Controls & Fuel System Course (283) PCC1301/1302 and 2100 with Universal Annunciator Virtual College Insite CD s part number (Gen 6) and (Gen 7) Must have InPower loaded on their computer. Must have access to QSOL on their computer

18 Cummins Course Number, (6078, and 6079) Power Command 3.3 System with the PCC3300 Genset Control (4 Days) - (291) The technicians will learn the features and menus of the new PowerCommand 3.3 System, where the generator set control hardware is located and the function of each module in the control. This course also includes a complete sequence of operation of all of the modes in the PowerCommand 3.2 System with the PCC3300 Control, operating systems, troubleshooting practice and installation procedures for generator sets with the PowerCommand 3.3 System. We will cover up to isolated paralleling operation and proper connection in this class. Mandatory Prerequisites: Must have completed The Core Requirements Course (280) InPower Basic Qualification course Course (285) Cummins Power Generation Controller Area Network & Insite Fundamentals Qualification Course (286) Power Generation Electronic Engine Controls & Fuel System Course (283) PCC1301/1302 and 2100 with Universal Annunciator Course (289) Power Command 2.2 System with the PCC2300 Genset Control Virtual College Insite CD s part number (Gen 6) and (Gen 7) Must have InPower loaded on their computer. Must have access to QSOL on their computer

19 Cummins Course Number, ( Q) BT & BTPC Transfer Switches (5 Days) - (292) This course is designed to enable technicians to perform service and repairs on the new PowerCommand Control Bypass Transfer Switch. Lessons will include the Automatic and Bypass switch mechanisms. Hands-On exercises will focus on automatic and manual control of the ATS, racking out the automatic switch and troubleshooting common fault situations. Mandatory Prerequisites: Must have completed The Core Requirements Course (280) InPower Basic Qualification. Course (281) ATS Switch Gear Fundamentals, Operation and Troubleshooting. Must have InPower loaded on their computer. Must have access to QSOL on their computer Cummins Course Number, ( Q) OHPC and CHPC Transfer Switches (3 Days) - (293) This course is designed to introduce technicians to the new Open Transition and Closed Transition PowerCommand transfer switches and the new transfer switch mechanism. The participants will learn where the transfer switch hardware is located and the function of each module in the control. The control portion of the course will be expanded from the OTPC transfer switch course. The course will include reviewing the procedures for removal, rebuilding and replacement of the OHPC/CHPC mechanism. After successfully completing the transfer switch control portion of the course, participants will continue with removing, rebuilding and replacing the OHPC/CHPC transfer switches mechanism. Once the participants have successfully completed all of the required exercises, they will participate in a written and hands-on qualification assessment. Mandatory Prerequisites: Must have completed The Core Requirements Course (280) InPower Basic Qualification. Course (281) ATS Switch Gear Fundamentals, Operation and Troubleshooting. Must have InPower loaded on their computer. Must have access to QSOL on their computer

20 Cummins Course Number, ( Q) NSPS Qualification (3 Days) (294) This training course was developed to cover basic gaseous fuel information along with the new EPA requirements listed in New Source Performance Standards (NSPS). The EPA New Source Performance Standards (NSPS) is for Spark Ignited (SI) Engine Exhaust Emissions Regulations. Here are some key dates for this program: Proposed on June 12, 2006 Finalized on December 20, Effective: 07/01/2008 for Prime; 01/01/2009 for Standby The scope of the rule is for stationary spark-ignited internal combustion engines fired by Gasoline, Natural Gas, Propane (LPG), Digester Gas, and Landfill Gas. Manufactures must factory certify Propane engines. Manufactures have the option of factory certifying Natural Gas engines. Engines that are not certified from the manufacture must be brought into compliance with the regulations by the owner/operator. Mandatory Prerequisites: Must have completed The Core Requirements Course (280) InPower Basic Qualification. Must have InPower loaded on their computer. Must have access to QSOL on their compute Cummins Course Number, ( Q) 1500kw Rental Container (295) 2 Days The purpose of the 1500kW Rental Container module is to help you, the Cummins Power Generation distributor service technician, understand the new rental container characteristics. This course does not replace the PCC3201 training or the QSK50 training as it covers the basics on the container. For greater detail on the above items, please enroll in the corresponding qualification programs. With this information, our technical force will be better prepared to meet our customers varying needs. Mandatory Prerequisites: Must have completed The Core Requirements Course (280) InPower Basic Qualification. Must have InPower loaded on their computer. Must have access to QSOL on their computer

21 Cummins Course Number, ( Q) NSPS Engine Teardown (296) The purpose of the PowerGen PSI Gas Genset Engine Qualification module is to help you, the Cummins Power Generation distributor service technician, understand the repair and assembly process involved with the PSI 5.0L V-8 engine. With this information, our technical force will be better prepared to meet our customers varying needs This class is meant to provide the student with an overview of the 5.0L engine components and removal and installation practices. It is not intended as comprehensive engine training. Course will target component remove and replace instead of component rebuild. Course will concentrate on providing experience with special service tools and accessing components. Course will not include procedures for special performance tests or testing tools and equipment. Mandatory Prerequisites: Must have completed The Core Requirements Course (294) NSPS Qualification Must have access to QSOL on their computer

22 COMMERCIAL POWER GENERATION INSTRUCTOR----DON WIER SCHEDULE CLASS DATES COURSE # DESCRIPTION (LOCATION) Jan Basic ATS (Indianapolis) Jan FT-10 Intermediate (Indianapolis) Jan /1302/2100 (Cross Lanes) Feb FT-10 Advanced (Indianapolis) March FT-10 Basic (Cross Lanes) April BT/BTPC Qualification (Indianapolis) May Fundamentals of Pwr. Gen. (Ipls.) May NSPS Qualification (Indianapolis) June OHPC/CHPC Qualification (Ipls.)

23 ONAN Consumer Courses For scheduling, please contact Joe Hass at the Nashville Training Ctr. Cummins Course Number, Q RV Gas Qualification (2.5 Days) - (245) The RV industry leader for gas coach power generation includes the Emerald, Marquis, Microlite and MicroQuiet generators. The training will include installation, theory, maintenance, repair and troubleshooting of all systems. Successful course completion will include hands-on skills qualification. Prerequisites: PowerGen University courses: CST0584, CST0585, CST0586, CST0587, CST6029, CST0685, and CST0673. Cummins Course Number, Q RV Diesel Qualification (2.5 Days) - (246) The RV Quiet Diesel is the industry leader for diesel coach power generation. The training will include installation, theory, maintenance, repair and troubleshooting of all systems. Successful course completion will include hands-on skills qualification. Prerequisites: PowerGen University courses: CST0584, CST0585, CST0586, CST0587, CST6029, CST0122, and CST6018. (Cummins Course Number, Q Repair and Q Full Service) RV Hybrid Quiet Diesel (810/1215/1218) HQDSA and HQDSB (4 Days) - (255) 810HQD is the smallest model in the HQD family of generators producing 8-10kW of power for the RV owners use. 1215HQD and 1218 HQD are the two larger models in the HQD family of generators providing 12-15kW and 12-18kW of power respectively. These RV packages include a power unit, inverter/chargers, and a transfer switch. The training will include installation, theory, maintenance, repair and troubleshooting of all systems. Successful course completion will include hands-on skills qualification. Prerequisites: RV Diesel Qualification Q and PowerGen University courses: CST0584, CST0585, CST0586, CST0587, CST6029, CST0122, CST0671, and CST6018. Cummins Course Number, Course 6030 of Q RV 3200 HDZAA Quiet Diesel Qualification (2 Days) - (256) This single cylinder RV diesel generator is becoming popular with the smaller diesel RV coaches. The training will include installation, theory, maintenance, repair and troubleshooting of all systems. Successful course completion will include hands-on skills qualification. Prerequisites: RV Diesel Qualification Q and PowerGen University courses: CST0584, CST0585, CST0586, CST0587, CST6029, CST0122, CST0671, and CST6030.

24 Cummins Course Number, Q Marine Gas and Diesel Qualification (4 Days) The industry leader of 4 to 99Kw Quiet Gas and Quiet Diesel, belt and direct drive marine generators are used in marine pleasure craft / yachts. The training will include installation, theory, maintenance, repair and troubleshooting of all systems. Successful course completion will include hands-on skills qualification. Prerequisites: PowerGen University courses: CST0584, CST0585, CST0586, CST6007, CST6001, CST6029, CST6020, CST6002, CST6003, CST6016, and CST0949 Cummins Course Number, Q HDKAW 20kw Commercial Mobile Qualification (2 Days) Commercial Mobile generators provide power to run electric appliances on Mobile vehicles across the world. Customers have varied needs, and look for size, reliability and durability. The training will include installation, theory, maintenance, repair and troubleshooting of all systems. Successful course completion will include hands-on skills qualification. Prerequisites: PowerGen University courses: CST0584, CST0585, CST0586, CST6007, CST6022, CST6029, CST6111. Cummins Course Number, to be determined. RS Home Standby GSAA Qualification (3 Days) - (268) This home standby (NG/LPG 10.5/12 kw) system comes complete with the generator, transfer switch, controls and includes web-base communication capability. The training will include installation, theory, maintenance, repair and troubleshooting of all systems. Successful course completion will include hands-on skills qualification. Prerequisites: Contact the Training Center.

25 WARRANTY QUALIFICATION Q (Dealer) Course # Q (Distributor) Course #390 This course is designed to qualify the students to administer Cummins Warranty. New for 2011, there are separate course offerings for dealer and distributor personnel. The dealer course is a full day instructor- led classroom session that expands on the material presented in the Cummins Warranty Library CVC Course with a special focus on Rapidserve and Rapidserve Web. The distributor course is a two- day classroom session, with the second day focusing on warranty claim filing through the distributor Business Management System. Note: Each student must complete the prerequisite Cummins Warranty Virtual College (Library CVC) course, bulletin # , which can be ordered through our Cummins Crosspoint Parts Distribution Center. Note also that the CVC course material is billed separately from the instructor- led class. INSTRUCTOR------GARY GEORGE SCHEDULE CLASS DATES COURSE # DESCRIPTION (LOCATION) January Dealer (Indianapolis) January Distributor (Indianapolis) February Dealer (Nashville) February Distributor (Nashville) March Dealer (Cross Lanes) March Distributor (Cross Lanes) April Dealer (Indianapolis) April Distributor (Indianapolis) May Dealer (Nashville) May Distributor (Nashville) June Dealer (Cross Lanes) June Distributor (Cross Lanes)

26 Cummins Crosspoint LLC. Price Sheet Course Title Tuition Fee for Courses Length (110) Basic Electrical Theory and Troubleshooting $ Days (120) Service Computers Programs Course $ Days (130) Engine System Fundamentals and Failure Analysis $ Days (140) Electronic Engine Controls and Road Relay Qualification $ Days (150) Heavy Duty Qualification $ Days (160) Mid-Range Engine Familiarization Course $ Days (170) Mid-Range Fuel Systems Qualification Course $ Days (181) ISX11.9 CM2250 Qualification* $ Days (190) ISM/ISX/QSX CM570/870 Qualification $ Days (195) ISM/ISX CM871 and 876 Qualification $1, Days (196)ISX CM2250 Qualification $1, Days (200) N.O.W. Machinist Qualification $1, Days (205) NT/N14/L/M N.O.W. Overhaul Certification Course $ Days (210) C/ISC/ISL/QSL N.O.W. Overhaul Qualification Course $ Days (215) ISX N.O.W. Overhaul Qualification Course $ Days (225) QSK19 Qualification $1, Days (226) QSK19 Qualification 1, Days (230) ISB/ISC/ISL CM2150 Qualification $1, Days (231) ISB/C/L CM2250 Qualification $ Days (235) Common Rail Fuel Systems $ Days (236) Tier IV Mid-Range $1, Days (245) RV Gas Qualification Full Service $ Days (246) RV Diesel Qualification Full Service $ Days (255) RV Hybrid Quiet Diesel Skills $1, Days (256) RV 3200 HDZAA Quiet Diesel $1, Days (266) Marine Gas and Diesel Qualification $ Days (267) Commercial Mobile Qualification $ Days (268) RS12000 Home Standby $ Days (270) Warranty Qualification $ Days (271) Fundamentals of Power Generation Qualification $ Days (280) Inpower Qualification $ Day (281) ATS Switch Gear Fundamentals, Operation and Troubleshooting $1, Days (282) PCC3100/3200/3201 Fundamentals, Operation & Troubleshooting $ Days (283) PCC1301/1302/2100 with Can Qualification $ Days (284) FT-10 Basics and PCCNet Qualification $ Days (285) Power Generation CAN and Insite Qualification $ Days (286) Power Generation Electronic Engine Controls and Fuel System $ Days (287) FT- Intermediate Qualification $1, Days (288) FT-10 Advance Qualification $1, Days

27 (289) PowerCommand 2.2 System with PCC2300 $1, Days (290) Customer Insite Familiarization $ Day (291) PowerCommand 3.3 System with PCC3300 $1, Days (292) BT & BTPC Switchgear Qualification $1, Days (293) OHPC and CHPC Switchgear Qualification $ Days (294) NSPS Qualification $ Days (295) 1500KW Rental Container $ Days (296) NSPS Engine Teardown $ Days (370) Dealer Warranty Qualification $ Day

28 Engine Training Schedule January through June, 2011 Class Date Course Number Description (Location) January HD (Nashville) January ISX11.9 (Indianapolis) January ISX11.9 (Indianapolis) January * Tier IV MR (Nashville)* January ISX11.9 (Indianapolis) February HD (Indianapolis) February MR (Nashville) February HD (Indianapolis) February HD (Indianapolis) February MR (Nashville) March ISX11.9 (Indianapolis) March ISX11.9 (Indianapolis) March MR (Nashville) March ISX11.9 (Indianapolis) March ISX11.9 (Indianapolis) April MR (Nashville) April ISX11.9 (Indianapolis) April ISX11.9 (Indianapolis) April MR (Nashville) May ISX11.9 (Indianapolis) May ISX11.9 (Indianapolis) May MR (Nashville) May ISX11.9 (Indianapolis) June ISX11.9 (Indianapolis) June HD (Nashville) June ISX11.9 (Indianapolis) June 27-July HD (Nashville) June ISX11.9 (Indianapolis) * This class is for Crosspoint personnel only