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1 Special-Sensors for Automation Functional safety at Power supply pulses up to 4 KV Frequency converter spectra High frequency radiation up to 0 V/m ISO 900 certified
2 Electromagnetic interference Power supplies to electrical equipment and sensors increasingly employ technologies which generate pulsed currents or voltages, or currents or voltages with superimposed oscillation (so-called pulse-width modulation). In contrast to sinusoidal waveforms, the voltage or current pulses used have very steep slopes/edges that can generate a very broadband interference spectrum, which can cover a spectrum of up to 0 MHz. High frequency technologies in a frequency range up to 2 GHz, which are used for the wireless transmission of digital signal sequences, are also problematic. In addition to this electromagnetic noise, communication networks transmitting control signals or data can be a further source of interference, e.g. power lines (digital signal transmission through conventional power supply lines), WLAN (wireless local area networks), or cell phone, TV, and radio networks, which use antennas as repeaters. These sources can generate interference voltages which wirelessly impair nearby signal lines. It collects the surrounding interference signals and, depending on line length and interference frequency, transfers them directly to the sensor electronics. Depending on interference strength and frequency, they can impair the sensor electronics. Interference voltage / V ,5 20 Frequency / MHz Fig. 2: Interference voltage induced in a sensor supply line, installed parallel to a frequency-converted motor supply line MHz Motor Frequency converter Power supply Field strength V/m 0 00 MHz Sensor Power supply unit Fig. : Parallel power supply lines to motor and sensor The parallel guide of a sensor supply line and motor power supply can be problematic if the motor is driven by a frequency converter (Fig. ). For example, when using a 20 m supply line, a kw motor can generate an interference spectrum peak voltage of more than 200 volts in the 20 m line running parallel and in close proximity. (Fig. 2) The power supply line of a sensor works like a receiving antenna; the same applies to fieldbus lines. 0, Distance / m Fig. : Progression of the electrical field strength based on distance to transmitting antenna with a transmitter power of watts Radio transmitters generate very high field strengths near transmitting antennas, which can significantly interfere with sensor functions. Apart from a direct effect on the sensor, the sensor supply line also contributes to this problem since it works like a receiving antenna. The interference potential of the effective field strength is specified in V/m (volt per meter). The EMC standard requires an interference resistance of up to 5 V/m for proximity switches. Interferences from walkie-talkies or separately installed transmitting antennas can significantly exceed this value (fig. )..02 EE04 EGE-Elektronik Spezial-Sensoren GmbH
3 The effects of the electromagnetic interferences transmitted to the sensor line can be reduced by selecting high quality power supplies equipped with integrated interference filters. Sensors used in extreme environmental conditions can also be fitted with rejection filters and suitable components that meet higher demands than those of customary standards. The demanding environment sensors offered by EGE are designed specifically for rugged environments in which sensors are exposed to high electrical, electromagnetic or mechanical stress. Stress types which typically occur in various industrial environments are often not covered by standard inspection and test methods. Therefore, EGE has developed special test methods that are adapted to testing sensors for critical applications. This has resulted in sensor designs that are suitable for use in almost any environment. Table provides an overview of some data on EGE proximity switches that exceed standard requirements. Interference Standard Increased I Increased II Needle voltage pulse (burst) 2000 V 4000 V 5000 V Voltage spikes (surge) 500 V 00 V 2000 V Electrostatic voltage pulse (ESD) 4 KV 2 KV 2 KV High frequency transference to supply line 5 V/HF 20 V/HF 50 V/HF High frequency radiation to sensor environment 5 V/m 0 V/m 200 V/m Frequency converter for interference spectra overcoupling 200 Vss 400 Vss Cycled DC power supplies for pulse superimposition 0 mv 500 mv Table : Selecting higher requirements for proximity switches Valid standards EN Control units; low voltage control units, auxiliary switch, proximity switch EN Electromagnetic compatibility (EMC) Interference emissions in the industrial area EN Electromagnetic compatibility (EMC) Generic standards immunity for industrial environments EN (ESD) Electrostatic discharging immunity EN (HF radiated) Radiated radio-frequency electromagnetic field immunity test EN (Burst) Electrical fast transient / burst immunity test EN (Surge) Surge immunity test EN Protective systems, IP-designation EN Electrical apparatus for potentially explosive atmospheres General requirements EN Electrical apparatus for potentially explosive atmospheres Intrinsic safety "i" EN 6-0 Electrical apparatus for use in the presence of combustible dust General requirements Authorisations TÜV-cert TÜV-cert-Zertifizierungsstelle - Deutschland (technical monitoring certification agency - Germany) Certification TÜV-cert ISO 900:200 TÜV-cert Quality control production Attachment IV of the EU-Guidelines 94/9/EG TÜV Nord Re-cancelling certificate according to EN 204 EGE-Elektronik Spezial-Sensoren GmbH EE04.0
4 Series IGM - Proximity switches M2 / M / M0 Metal sleeve DC 4 V Short form Design DC PNP M2x DC PNP Mx DC PNP M0x.5 5 flush (f) Operating distance sn [mm] 2 f 4 nf 5 f nf f 5 nf ID-No. P6 P7 P250 P25 P254 P255 Type IGMU 02 GSP IGMU 04 GSP IGMU 05 GSOP IGMU 0 GSOP IGMU GSOP IGMU 5 GSOP Supply voltage [V]...4 DC Switching current [ma] 200 Short circuit proof Reverse protection Voltage drop [V] 2 Current consumption [ma] 2.5 Switching frequency [Hz] 500 Ambient temperature [ C] EMC-class A Protection [EN 60529] IP 67 display Housing material Br-Ni / PBT Connection M2 connector (4) BK 2 (4) BK (2) WH 2 () 4 () 4 Accessories.04 EE04 connecting cable SLG 4-2 (Z00445) EGE-Elektronik Spezial-Sensoren GmbH
5 Series IGM - Proximity switches M2 / M / M0 Metal sleeve DC 4 V Short form Design DC PNP M2x DC PNP Mx DC PNP M0x.5 5 flush (f) Operating distance sn [mm] 2 f 4 nf 5 f nf f 5 nf ID-No. P4 P5 P P9 P252 P25 Type IGM 02 GSP IGM 04 GSP IGM 05 GSOP IGM 0 GSOP IGM GSOP IGM 5 GSOP Supply voltage [V]...4 DC Switching current [ma] 200 Short circuit proof Reverse protection Voltage drop [V] 2 Current consumption [ma] 2.5 Switching frequency [Hz] 500 Ambient temperature [ C] EMC-class A Protection [EN 60529] IP 67 display Housing material Br-Ni / PBT Connection 2 m PVC-cable 2 m PVC-cable 4x0.4 mm² x0.4 mm² BK BK WH EGE-Elektronik Spezial-Sensoren GmbH EE04.05
6 Series IGM - Proximity switches M / M0 Metal sleeve DC 4 V AC V Long form Design DC PNP Mx DC PNP M0x.5 AC M0x.5 programmable flush (f) Operating distance sn [mm] 5 f nf f 5 nf f 5 nf ID-No. P25 P259 P262 P26 P005 P009 Type IGMU 005 GSOP IGMU 00 GSOP IGMU 0 GSOP IGMU 05 GSOP IGMS 0 WP IGMS 05 WP Supply voltage [V]...4 DC AC Switching current [ma] Short circuit proof 000 ma/ ms Reverse protection Voltage drop [V] 2 6 Minimum load current [ma] 5 Current consumption [ma] Switching frequency [Hz] Ambient temperature [ C] EMC-class A A Protection [EN 60529] IP 67 IP 67 display Housing material Br-Ni / PBT Br-Ni / PBT Connection M2 connector PG-plug connection 2 m PVC-cable x0.5 mm² (4) BK 2 L (2) WH () 4 (2) N Accessories.06 EE04 connecting cable SLG 4-2 (Z00445) EGE-Elektronik Spezial-Sensoren GmbH
7 Series IGM - Proximity switches M / M0 Metal sleeve DC 4 V AC V Long form Design DC PNP Mx DC PNP M0x.5 AC M0x.5 flush (f) Nennschaltabstand sn [mm] 5 f nf f 5 nf f 5 nf ID-No. P256 P257 P260 P26 P006 P0020 Type IGM 005 GSOP IGM 00 GSOP IGM 0 GSOP IGM 05 GSOP IGM 0 WS IGM 05 WS Supply voltage [V]...4 DC AC Switching current [ma] Short circuit proof 000 ma/ ms Reverse protection Voltage drop [V] 2 6 Minimum load current [ma] 5 Current consumption [ma] Swiching frequency [Hz] Ambient temperature [ C] EMC-class A A Protection [EN 60529] IP 67 IP 67 display Housing material Br-Ni / PBT Br-Ni / PBT Connection 2 m PVC-cable 2 m PVC-cable 4x0.4 mm² x0.5 mm² BK L WH N EGE-Elektronik Spezial-Sensoren GmbH EE04.07
8 Series ID - Proximity switches Ø 0 mm DC...55 V AC V Sensing range adjustable Design DC PNP DC PNP AC Ø 0 mm Ø 0 mm Ø 0 mm antivalent antivalent programmable ,5 5,5 40 Pot. 0 Pot. Operating distance sn [mm] 55 nf 55 nf 55 nf (Adjustable range) (25 0) (25 0) (25 0) ID-No. P2 P265 P266 Type IDU 00 GSOP ID 00 GSOP IDS 00 WP Supply voltage [V]...55 DC...55 DC AC Switching current [ma] Short circuit proof 000 ma/ ms Reverse protection Voltage drop [V] eff. Minimum load current [ma] Current consumption [ma] Switching frequency [Hz] Ambient temperature [ C] EMC-class A A A Protection [EN 60529] IP 67 IP 67 IP 67 display Housing material PBT PBT PBT Connection M2 connector 2 m PVC-cable, PG-plug connection 4x0.5 mm² 2 m, 2x0.75 mm², PVC (4) BK (2) WH () 2 L BK 4 WH (2) N Accessories connecting cable SLG 4-2 (Z00445).0 EE04 EGE-Elektronik Spezial-Sensoren GmbH
9 Series ID - Proximity switches Ø 5 mm DC...55 V AC V Sensing range adjustable Design DC PNP DC PNP AC Ø 5 mm Ø 5 mm Ø 5 mm antivalent antivalent programmable 5 5 5,5 40 5,5 Pot. Ø 5 Pot. Operating distance sn [mm] 0 nf 0 nf 70 nf (Adjustable range) (20 ) (20 ) (20 ) ID-No. P267 P26 P269 Type IDU 0 GSOP ID 0 GSOP IDS 0 WP Supply voltage [V]...55 DC...55 DC AC Switching current [ma] Short circuit proof 000 ma/ ms Reverse protection Voltage drop [V] eff. Minimum load current [ma] Current consumption [ma] Switching frequency [Hz] Ambient temperature [ C] EMC-class A A A Protection [EN 60529] IP 67 IP 67 IP 67 display Housing material PBT PBT PBT Connection M2 connector 2 m PVC-cable, PG-plug connection 4x0.5 mm 2 2 m, 2x0.75 mm², PVC (4) BK (2) WH () 2 L BK 4 WH (2) N Accessories connecting cable SLG 4-2 (Z00445) EGE-Elektronik Spezial-Sensoren GmbH EE04.09
10 Series ID - Proximity switches Ø 60 mm DC...55 V AC V Sensing range adjustable Design DC PNP DC PNP AC Ø 60 mm Ø 60 mm Ø 60 mm antivalent antivalent programmable Ø 60 Pot Pot Operating distance sn [mm] 20 nf 20 nf 20 nf (Adjustable range) (20 50) (20 50) ( ) ID-No. P270 P27 P272 Type IDU 60 GSOP ID 60 GSOP IDS 60 WP Supply voltage [V]...55 DC...55 DC AC Switching current [ma] Short circuit proof 000 ma/ ms Reverse protection Voltage drop [V] eff. Minimum load current [ma] Current consumption [ma] Switching frequency [Hz] Ambient temperature [ C] EMC-class A A A Protection [EN 60529] IP 67 IP 67 IP 67 display Housing material PBT / aluminium PBT / aluminium PBT / aluminium Connection M2 connector 2 m PVC-cable PG-plug connection 4x0.5 mm² 2 m, 2x0.75 mm², PVC (4) BK (2) WH () 2 L BK 4 WH (2) N Accessories connecting cable SLG 4-2 (Z00445). EE04 EGE-Elektronik Spezial-Sensoren GmbH
11 Series ID - Proximity switches Ø 200 mm DC...55 V AC V Sensing range adjustable Design DC PNP DC PNP AC Ø 200 mm Ø 200 mm Ø 200 mm antivalent antivalent programmable,5 Ø Pot. Operating distance sn [mm] 40 nf 40 nf 40 nf (Adjustable range) (40 70) (40 70) (40 70) ID-No. P27 P274 P275 Type IDU 200 GSOP ID 200 GSOP IDS 200 WP Supply voltage [V]...55 DC...55 DC AC Switching current [ma] Short circuit proof 000 ma/ ms Reverse protection Voltage drop [V] eff. Minimum load current [ma] Current consumption [ma] Switching frequency [Hz] Ambient temperature [ C] EMC-class A A A Protection [EN 60529] IP 67 IP 67 IP 67 display Housing material PBT / aluminium PBT / aluminium PBT / aluminium Connection M2 connector 2 m PVC-cable, PG-plug connection 4x0,5 mm 2 2 m, 2x0,75 mm², PVC Pot. (4) BK (2) WH () 2 L BK 4 WH (2) N Accessories connecting cable SLG 4-2 (Z00445) EGE-Elektronik Spezial-Sensoren GmbH EE04.
12 High temperature 20 C Series IGMT - Proximity switches M2 / M / M0 Metal sleeve DC 4 V Enhanced temperature range 25 ºC +20 ºC Design DC PNP M2x DC PNP Mx DC PNP M0x.5 5 flush (f) Operating distance sn [mm] 2 f 4 nf 5 f nf f 5 nf ID-No. P22 P2 P290 P29 P292 P29 Type IGMT 02 GSP IGMT 04 GSP IGMT 005 GSP IGMT 00 GSP IGMT 0 GSP IGMT 05 GSP Supply voltage [V]...4 DC Switching current [ma] 200 Short circuit proof Reverse protection Voltage drop max. [V] 2 Current consumption [ma] 4 Switching frequency [Hz] 500 Ambient temperature [ C] EMC-class A Protection [EN 60529] IP 67 display Housing material Br-Ni / PBT Connection 2 m Silicone-cable x0.4 mm² Switching current ma C.2 EE04 EGE-Elektronik Spezial-Sensoren GmbH
13 High temperature 20 C Series IGMT - Proximity switches M / M0 Metal sleeve AC V Enhanced temperature range 25 ºC +20 ºC Design AC Mx AC M0x flush (f) Operating distance sn [mm] 5 f nf f 5 nf ID-No. P P9 P20 P2 Type IGMT 005 WS IGMT 00 WS IGMT 0 WS IGMT 05 WS Supply voltage [V] AC Switching current [ma] 200 Short circuit proof Reverse protection Voltage drop [V] 5 Minimum load current [ma] 5 Current consumption [ma] 2.5 Switching frequency [Hz] 25 Ambient temperature [ C] EMC-class A Protection [EN 60529] IP 67 display Housing material Br-Ni / PBT Connection Switching current 2 m Silicone-cable x0.75 mm² ma C L N EGE-Elektronik Spezial-Sensoren GmbH EE04.
14 High temperature 20 C Series IDT - Proximity switches DC...55 V Enhanced sensing range Design DC PNP Ø 0 mm DC PNP Ø 5 mm DC PNP Ø 60 mm 40 Ø Ø ,5 60 Ø 60 5, Pot Pot. Pot Operating distance sn [mm] 50 nf 0 nf nf ID-No. P276 P277 P27 Type IDT 00 GSP IDT 0 GSP IDT 60 GSP Supply voltage [V]...55 DC Switching current [ma] 400 Short circuit proof Reverse protection Voltage drop [V] 2 Current consumption [ma] 4 Switching frequency [Hz] 20 Ambient temperature [ C] EMC-class A Protection [EN 60529] IP 67 Housing material PBT / aluminium Connection 2 m Silicone-cable x0.5 mm² Switching current ma C.4 EE04 EGE-Elektronik Spezial-Sensoren GmbH
15 High temperature 20 C Series IDT - Proximity switches AC V Design AC Ø 0 mm AC Ø 5 mm AC Ø 60 mm 40 Ø Ø ,5 5,5 60 Ø Pot Pot. Pot Operating distance sn [mm] 45 nf 60 nf 0 nf ID-No. P279 P20 P2 Type IDT 00 WS IDT 5 WS IDT 60 WS Supply voltage [V] AC Switching current [ma] 400 Short circuit proof Voltage drop approx. [V] 5 eff. Minimum load current [ma] 5 Current consumption [ma] 2.5 Switching frequency [Hz] Ambient temperature [ C] EMC-class A Protection [EN 60529] IP 67 Housing material PBT / aluminium Connection 2 m Silicone-cable 2x0.75 mm² Switching current ma C (2) L N EGE-Elektronik Spezial-Sensoren GmbH EE04.5
16 Headquarters EGE-Elektronik Spezial-Sensoren GmbH Ravensberg 4 D-24 Gettorf Tel. +49 (0) 446 / 450 Fax +49 (0) 446 / 565 Internet: EGE-Elektronik ApS Forstallé 79 DK-6200 Aabenraa Tel Fax EGE-Specialsensorer AB Box 7 S-522 Svenljunga Tel Fax Stork AS Brynsveien 0 N-52 Kolsås Tel Fax Woodhead Connectivity s.a. 57, Rue Jacquard - Z.I. F Lagny Sur Marne Tel Fax Cematic-Electric B.V. Postbus 777 N7550 AT Hengelo Tel Fax ICM Ital Control Meters Srl Via della Valle 67 I-2004 Carate Brianza (Mi) Tel Fax Bibus Spain, S. L. Avda. Ricardo Mella, 7D ES-0 Vigo Tel Fax Powelectrics Limited Sandy Hill Park, Sandy Way Amington, Tamworth GB-Staffordshire B77 4DU Tel Fax Bachofen AG Ackerstraße 42 CH-6 Uster Tel Fax Trenka Industriebedarf Handelsgesellschaft mbh Czeija-Nissl Gasse 7 A-2 Wien Tel Fax EMS Electronics Ltd. Ballycarney, Green Road IRL, Carlow Tel Fax Countapulse Controls (PTY) LTD. P.O.B. 409 ZA-2022 Cleveland Tel Fax HITECH Ltd Simouma, Setagaya, JPN-Tokyo Tel Fax Micromax S&A P/L 5 Orangegrove Avenue AUS-Unanderra NSW 2526 Tel Fax Protek Teknik Elektrik Ticaret ve Sanayi Ltd. Sti. Okçumusa Cad. Kismet Han 94/2 TR-0020 Karaköy/Istanbul Tel Fax Sircon Controls Ltd. 559 Timberlea Blvd., Unit, Mississauga CDN-Ontario L4W 4N5 Tel Fax YUDEN ELECTRIC CO., LTD No. 6, Sec. 2. Wen-Huah Rd., Panchiao City Taipai County, Taiwan Tel Fax Shanghai Beishidetian Business Trade Co., Ltd. 4F, No. -, Lane 709, Zhongchun Rd., Minhang Area Shanghai City Tel Fax CSE-W. Arthur Fischer Ltd. 5 Polaris Place, Greenmount NZ-East Tamaki, Auckland Tel Fax Kolektor Synatec d.o.o. Vojkova ul. b, PO Box 57 SI-520 Idrija Tel Fax
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