YOUR TRUSTWORTHY RELIABLE COMPETITIVE PARTNER FOR BOOSTING YOUR COMPANY PROFITABILITY

Transcription

1 The Worldwide Leader Group in Enamelling Machines Manufacturing YOUR TRUSTWORTHY RELIABLE COMPETITIVE PARTNER FOR BOOSTING YOUR COMPANY PROFITABILITY

2 history At the end of 2004 year, ITALIA IMPIANTI company bought SICME Spa and it originates SICME ITALIA IMPIANTI ITALY, with seat in Druento S.I.C.M.E. was established in 1955 in Turin specialized in construction for production of enamelling machines for copper and aluminum insulated wire for electrical winding, starting from the finest round ones up to the largest strips. S.I.C.M.E. headquarters 1955

3 Soon become the most important company in its sector by mean the constants technical develops and achieving experience thanks to a close collaboration with enamel manufacturer and magnet wire producer. first SICME machines ITALIA IMPIANTI, born 1970, specialized in construction of enameling machine for copper and aluminum wire. Its growth is due to the construction of monolitc-structure machine characterized by low consumption and high reliability

4 Our company uses the 55 years experience of Sicme and the 40 years experience of Italia Impianti, forming a production center and a technopole unique for experience and size. All the products are analized and improved using the common experience of both companies. It goes on the production of the SICME machines and of the ITALIA IMPIANTI machines, so as to propose all the possible solution to the customers S.I.C.M.E Vertical and Horizontal machine in the testing phase. Year 1959

5 SICME ITALIA IMPAINTI ITALY has the headquarters in Druento (Turin) and it has a property of sqm, of which are coverd and used as works departments, equipped with 9 crane with carrying capacity from 6 to 20 tons, research laboratory, offices, spare parts warehouse a.s.o.

6 The workers are 50, divided in technologists, engineers, graduates skilled technicians, software engineers, mechanics, electronics, all people with excellent professional ability and long experience in this field. The company produces at his internal all the parts of the plants, and it carries within itself the testing of the finished machines, included finishedthe vertical machines, because it has a special tower testing, 20 mts high. Only after the testing the machines are delivered. Oven Assembling department

7 Drawing Machine assembling department The rod break down and intermediate machine mounting department, occupies an area of 1000 sqm for the assembly of each kind of machinery, with workers specialized in this type of production. The objective is to produce high quality and technology machines, with very low necessity of maintenance intervention. Rod-BreakDown, Multiwire, takes-up assembling department

8 SICME ITALIA IMPIANTI round wire machine installed c/o HATACI PLANTS (Vietnam), built entirely with our direct collaboration SICME ITALIA IMPIANTI flat wire machine installed c/o ASTA PLANTS (Austria)

9 WE USE ONLY TOP QUALITY STAINLESS STEEL CERTIFICATES ALWAYS IN STOCK HERE'S YOUR NEW OVEN

10 OUR PATENTS 12 June 1989 Patentent n Oven for baking enamel insulating coating of metallic conductors perfected 24 April 1990 Patent n Drawing machine for wire tha can be used individually or with Take-up 11 May 1990 Patent n High performance oven for special enamelled wires

11 SICME ITALIA IMPIANTI INDIA is a reality. SICME ITALIA IMPIANTI pushed by the intention of a constant develops and in order to be closer to an emerging markets, has open a new subsidiary in INDIA. placed in Gonde,district of Nashik

12 OUR PRODUCTs Enamelling Plants Drawing Rodbreakdown Multiwire Static & Dinamic Take-up Coiler NEW! EG-COMPACT SERIES Suitable to produce CU and AL EG-Compact series: 1 oven / 1 line 2 ovens / 2 lines Horizontal: EGH-C 35, EGH-C 63 EGH-C 80, EGH-C 160, EGH-C 200, EGH-C 300, EGH-C 500 Vertical: EGV-C 700, EGV-C 1500, EGV-C 2500 EGV-C 2500 (without drawing machine) EGV Flat Ancillary Flat Wire Accumulator Round wire accumulator Rolling Mill Felts & Dies Applicator Drawing Dies Wire Cleanning Tank Wire cooling Tank Atex Enamel Tank Lifting Crane Flat wire measurement Round wire measurement In-Line Continuity Tester CNN series: 1 oven / 2 lines 1 oven / 4 lines CNN/2 Horizontal & CNN/4 Horizontal CNN/2 Vertical & CNN/4 Vertical Anti Pollution Catalytic Plate CNN Flat

13 EGH-Compact Horizontal enamelling machine single line for round wire (CU & AL) CONFIGURATION RANGE MACHINE TYPE EGH-C 35 IEC [mm] 0,035 0, AWG 40 EGH-C 63 0,063 0, EGH-C 80 0,080 0, EGH-C 160 0,16 0, ½ EGH-C 200 0,20 0, EGH-C 300 0,355 0,80 27 ½ 20 EGH-C 500 0,50 1, ½

14 EGV-Compact Vertical enamelling machine single line for round wire (CU & AL) CONFIGURATION RANGE MACHINE TYPE IEC [mm] AWG EGV-C 700 0,71 2, EGV-C ,50 3,15 14 ½ 8 ½ EGV-C ,50 4,

15 CNN 2 Horizontal enamelling machine double line for round wire CONFIGURATION RANGE TYPE Cnn 50 Cnn 80 Cnn 160 Cnn 200 Cnn 300 Cnn 500 IEC [mm] 0,05 0,09 0,08 0,18 0,16 0,36 0,2 0,5 0,3 0,8 0,5 1,2 AWG ½ ½

16 CNN 2 Vertical enamelling machine double line for round wire CONFIGURATION RANGE TYPE IEC [mm] AWG CNN 700 0,71 2, CNN ,50 3,15 14 ½ 8 ½ CNN ,50 4,

17 CNN 4 Horizontal enamelling machine four line for round wire CONFIGURATION RANGE MACHINE TYPE IEC [mm] AWG Cnn 80 0,08 0, Cnn 160 0,16 0, ½ Cnn 200 0,20 0, Cnn 300 0,355 0, Cnn 500 0,50 1, ½

18 CNN 4 Vertical enamelling machine four line for round wire CONFIGURATION RANGE MACHINE TYPE IEC [mm] AWG CNN 700 0,71 2, CNN ,50 3,15 14 ½ 8 ½ CNN ,50 4,

19 XCV FLAT Vertical enamelling machine single line for flat wire CONFIGURATION RANGE Hydr. dia. Hydr. dia. EGV FLAT up to 80mm 2 1,71 4,55

20 CNN FLAT Vertical enamelling machine double line for flat wire CONFIGURATION RANGE Hydr. dia. Hydr. dia. CNN FLAT up to 80mm 2 1,71 4,55

21 FLAT WIRE ACCUMULATOR VERTICAL FLAT WIRE ACCUMULATOR HORIZONTAL

22 ROUND WIRE ACCUMULATOR The accumulator ease up the changeover of pay-off reels without stopping the enamelling process by butt-welding of bare copper wires. Its consists of frame, onto which there are three drums: two side drums around which the wire is wound and one central onto which there is a sheave, allowing wire winding around the two side drums. Accumulator rotation of the central drum is manually given by a suitable handle. During pay-off, wire tension controlled by a brake. Wire comes out o drums through a double pair of deviating rollers and felt wiper. Technical data: Pulling drums out of anodyzed aluminium Drum rotation manually operated Diameter pf drums mm. 320 Max amount of wire to be accumulated mt. 100 Range wire to be accumulated mm. Ø mm. Ø Weight kg. 70 kg. 100

23 FELTS APPLICATOR Standard thickness of the felts is 12 mm with density H25 or H22. DRAWING DIES Natural diamond Synthetic diamond ENAMELLING DIES ENAMELLING DIES ROUND WIRE FLAT WIRE Vertical Horizontal

24 ROLLING MILL Our In-Line Rolling Mill is born on purpose of Sicme-ItaliaImpianti to make easier and flexible customer s working process. This machine allows to produce directly from the round wire the flat wire sections required, without passing trough the preliminary processing of setting the product in the metallurgical division for rolling mill process and drawn. In fact, thanks to the compact dimension, the rolling mill could be positioned in line with the enamelling plant, allowing not only quick passage to the production of the flat wire from the round wire and viceversa, but also to eliminate the stocking of semi-finished products.

25 WIRE CLEANING The system is contrived to really improve the system used to clean the round and flat wire, maintaining high efficiency during the time. The traditional systems loose their efficiency after few days and they need the continuous and impossible intervention of the operators. Our wire cleaning tank in Stainless Steel, equipped with armoured heating elements to heat and keep the temperature constant at 50 /60 C, have a internal cylinder that thanks to its innovative rotary oscillatory motion clean the wire with an efficiency never reach before. The system is fully governed by electronics controls.

26 ATEX ENAMEL TANKS Our tanks are built to comply with the norms in force on the containers of flammable liquid placed in the production departments. Normally the capacity of these tanks ranges from 45 to 90 liters. other dimensions are built according to different needs

27 REEL STUFF LIFT CRANE

28 BASKET PAY-OFF Basket type payoff used for vertical axis unwinding. The wire is simply wound from the top of the basket. Suitable tension obtained by means of pressure felts. Double pay-off for automatic change may also be foreseen. WISKER PAY-OFF Whisker type pay-off used with the spool arranged with vertical axis. The system ensures the constant unwinding of wire and provides adequate payoff tension. Double pay-off for automatic change may also be foreseen.

29 FLAT WIRE MEASUREMENT AND IN-LINE CONTINUTY TESTER This system not only allows the measurement of the layer of enamel applied but also the thickness of the flat wire. And at the same time the storage of these data that can be tabulated or plotted on the screen of the control board.

30 IN-LINE CONTINUITY TESTER This system is composed of a mechanical part, 3 steel pulleys over which passes the magnet wire before it reaches the coil, and an electronic system linked to the 3 pulleys over which passes the wire. The setting of the system depends on the diameter of the wire product and are adjusted according to it automatically. The maximum number of fouls per meter of magnet wire are easily sets on the control panel operator, if the number is exceeded an alarm alerts the operator. All data are stored and may be plotted in order to control and check the maximum and minimum number of fouls per spool.

31 IN-LINE LASER SYSTEM The In-Line Laser System, typically used on machines with felts applicator, is able to check the enamel thickness on the wire and maintain it on the pre defined range. In fact the laser read, without contact, the diameter of the enamelled wire and give the information to control system, that in case of necessity act on a pump that regulates the flow of enamel to on the pump that regulates the flow of enamel to the applicator system.

32 ROD BREAKDOWN For copper, copper alloys, aluminium, aluminium alloys. Single and twin wire Standard inlet diameters: 8 mm for copper and aluminium rod; Different sizes on request Available from 7 to 16 drafts; Special versions on request ROD BREAKDOWN LINES SFR - n / 7 SFR - n / 11 SFR - n / 13 SFR - n / 15 SR - n / 11 SR - n / 13 SR - n / 15 Material copper copper copper copper al & alloys al & alloys al & alloys Max n of wires Max Inlet Dia.[mm] Outlet Dia.[mm] , Max Speed [m/sec]

33 MULTIWIRE For copper, copper alloys, aluminium, aluminium alloys. Single and twin wire. Standard inlet diameters: 8 mm for copper and aluminium rod. Different sizes on request. Available from 7 to 16 drafts. Special versions on request MULTIWIRE DRAWING LINES Material Max n of wires Max Inlet Dia.[mm] Outlet Dia.[mm] Max Speed [m/sec] TFR - n / 07 TFR - n / 10 TFR - n / 15 TFR - n / 20 TR - n / 11 TR - n / 16 TR - n / 20 copper copper copper copper copper al & alloys al & alloys ,

34 ANNEALERS HORIZONTAL ANNEALER shorter length of the line reduced (or zero) slip easier, faster and safe threading longer lifetime for contact bands superior quality of finished wires suitable for tin coated wires reduced (or zero) slip longer lifetime for contact bands easier and less expensive maintenance operations superior quality of finished wires MULTIPATH ANNEALER

35 STATIC AND DYNAMIC TAKE-UPS Automatic stem-pack coilers, up to 3 ton baskets Dynamic spoolers, up to 1250 mm reels: single and double, manual and automatic Automatic static spoolers, up to 1000 mm reels, also suitable for collapsible reels

36 COILER Automatic stem-pack coilers, up to 3 ton baskets Dynamic spoolers, up to 1250 mm reels: single and double, manual and automatic Automatic static spoolers, up to 1000 mm reels, also suitable for collapsible reels

37 Anti pollution The department of anti-pollution machines represent a particular section of the company, that seeing the long experience in the processing of the stainless steel, in the building of ovens with cathalitic system, building of post combustor, projects and constructs each type of plant for the breakdown of gaseous pollutants, recuperating where it is possible, the energy produced by the destruction of the pollutants. Each project is realized turnkey

38 Service AFTERSALE SICME ITALIA IMPIANTI has a ready-spare parts warehouse of 1000 sqm, moreover it guarantees each kind of spare part, even if old machines, because it holds all the projects, included those of the first enamelling machine dated Training SICME ITALIA IMPIANTI is well aware that sells a good of investment not just a machine, and that the degree of satisfaction of its customers is directly proportional to its success.

39 sales Although our standard range of machine cover in full all requirements of the market, our sales team is always available to take into consideration the special needs of the customer and advise, supported by our technical department, the type of machine that best suits their needs.

40 contacts SICME ITALIA IMPIANTI ITALY via Torino, Druento (TO) ITALY Sales Department: Tel Tel (RU) Fax Customer Services: Tel/Fax sales@italiaimpianti.com ital_imp@ipsnet.it (RU) Website italiaimpianti.com SICME ITALIA IMPIANTI INDIA Industrial Shed A-2, Gate No.528.B.1, Gonde (Dumala), Taluka, Igatpuri District Nashik INDIA Tel/Fax: Website sales@sicmeasia.com sicmeasia.com