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1 All at one sight Our Product for your Project self-limiting HeaTIng TaPes fluoropolymer-insulated HeaTIng Cable mineral-insulated HeaTIng Cable ConTRol TeCHnIqUe
2 2 We focus on the projects you wish to realize. Electric Heating Systems made by Klöpper-Therm. Our reputation as specialist for electrical heating systems is due to the functionality and high economic benefit of our products. We take pride in translating this into action for you and your project. Our experience is your advantage. Everything must fit to each other: We offer all services under one roof, from developing and planning to manufacturing and commissioning. Located in Dortmund with a staff of more than 90 employees, we realise projects all around the world and are therefore close to you, our customer. We know about the requirements of our customers. Take our word for it! The specialists for electric heating systems
3 PRo DUCT o V e RVIe W 3 Table of ConT ent s Self-limiting Heating Tapes Explosion-proof Datasheet self-limiting heating tape Type KT-J Page 4 Datasheet self-limiting heating tape Type HKT-J Page 9 Product list connection components Page 14 Self-limiting Heating Tapes for Industrial Applications Datasheet self-limiting heating tape Type KT-JT Page 22 Product list connection components Page 27 1 Fluoropolymer-insulated Heating Cables Datasheet single wire heating cable Type TCTEX-H.*/TCTEX-L-* Page 30 Datasheet Ex-connection sleeve Type PTFE Ex 7025 Page 35 Datasheet Ex-connection sleeve Type PTFE Ex 7160 Page 36 Product list connection components Page 38 2 Mineral-insulated Heating Cables Datasheet mineral-insulated heating cable Page 44 Product list connection components Page 50 3 Control Technique Uniplex III Page 55 Uniplex III Page 60 Unigate RS 485 Profibus Page 62 Pt-100 Page 63 Control boxes Page 68 Inquiry form for projection of heat tracing systems Page
4 4 self-limiting Heating Tape Type KT-J for Frost Protection and Process Temperatures up to max. 65 C Type Power Art.-No. KT23J 9 W/m at +10 C KT25J 15 W/m at +10 C KT28J 25 W/m at +10 C KT210J 32 W/m at +10 C All heating tapes are tailored according to the specific requirements of our customers. The specialists for electric heating systems
5 self-limiting HeaTIng RUbRIK TaPes 25 TyPe KT-J Description The Klöpper-Therm heating tape type KT-J is a parallel heating cable with self-limiting characteristic. An irradiation cross-linked semiconductive polymer core material is extruded over the multi-stranded, tin-plated copper bus wires (1.22mm²). The semiconductive core material increases or decreases its heat output in response to temperature changes. Two jackets provide extra dielectric strength, moisture resistance and protection from impact and abrasion damage. The inner thermoplastic jacket is extruded over and bonded to the core material. A thermoplastic elastomer outer jacket is then extruded over the inner jacket. A tinned copper braid is installed over the second jacket, providing a continuous ground path. The braid is covered by a fluoropolymer overjacket, featuring an excellent chemical resistance. Thus, the heating tape provides an optimum protection against corrosive or chemical impacts fluoropolymer overjacket 2 metal braid 3 outer thermoplastic elastomer jacket 4 self-limited conductive core 5 bonded inner thermoplastic jacket 6 stranded-plated copper conductors Principle of Operation The parallel bus wires apply voltage along the entire length of the heating tape. The semiconductive core provides an infinite number of parallel conductive paths, permitting the heating tape to be cut to any length in the field with no dead or cold zones developing. The heating tape derives its self-limiting characteristic from the inherent properties of the semiconductive core material. As the core material temperature increases, the number of conductive paths in the core material decreases, automatically decreasing the heat output. As the temperature of the core material decreases, the number of conductive paths increases, causing the heat output to increase. This occurs at every point along the length of the heating tape, thus adjusting the power output to the varying conditions along the pipe. The self-limiting effect allows the heating tape to be overlapped without creating hot spots or burnout. Since the heating tape regulates its heat output itself, it provides an efficient use of power, producing heat only when and where it is needed and limiting the maximum sheath temperature at the same time. Application The Klöpper-Therm heating tape type KT-J is highly suitable in maintaining the fluid flow of a medium under low ambient temperatures. Frost protection systems and systems with low power density such as product pipelines, fire protection, process water, dust suppression systems, hot water and anti-icing (domestic technique) are typical applications for this product.
6 6 Rating Data of Heating Tapes Type Designation Watt/Meter at 10 C Service Voltage (V AC) Maximum Length of Heating Tape (per Branch) (m) Maximum Exposure Temperature Permanent ( C) Maximum Exposure Temperature Temporary ( C) Temperature Class (Gas Ex-Area) Max. Surface Temperature (Dust Ex-Area) KT23J T6 T85 C KT25J T6 T85 C KT28J T5 T100 C KT210J T5 T100 C *The temperature classification of electrical equipment is applied in hazardous areas and defines the surface temperature the electrical devices do not exceed during proper operation. Regarding the marking of electrical equipment you have to distinguish between gas explosion and dust explosion hazard areas. The heating tapes have been certified for use in hazardous areas, endangered by gases and dusts, of zones 1 and 2 or 21 and 22 according to EC Type Examination Certificate No. KEMA 04 ATEX 2146U. Klöpper-Therm delivers a complete range of connection boxes, connection and end seal kits, certified together with the heating tapes under EC-Type Examination Certificate No. KEMA 05 ATEX 2102X. Dimensions (nominal): width 11.9 mm, thickness 6.0 mm Weight: 130 g/m Minimum assembly temperature: -40 C Minimum bending radius: 12 mm at -40 C The specialists for electric heating systems
7 s elf-li m ITIng HeaTIng RUb TaP RIKe 27 TyP e KT-J Circuit Breaker Selection (C-Characteristic) Type Designation Start-up Temperatur ( C) Max. Recommended Heating Tape Length (in Meters) vs. Circuit / Breaker Size 16 A 20 A 25 A 32 A KT23J ** 192** ** 240** 199** ** 300** 249** 224** 482** 384** 319** 286** KT25J ** ** 169** ** 212** 175** 157** 341** 271** 225** 202** 1 KT28J ** ** 148** KT210J Remarks: 1. The circuit breaker size must be based on minimum start-up temperature, since the inrush current of the heating tapes increases with decreasing ambient temperature. 2. Do not exceed maximum recommended heating tape length per branch, indicated for each type of heating tape. The longer heating tape lengths marked with two stars (**) are only possible by parallel connection of two or several branches (each of these branches must not exceed the recommended heating tape length per branch!) on the breaker. Do not exceed max. recommended length of heating tape indicated in the table. 3. When connecting two or more different wattage heating tapes in parallel on the same breaker, please use the 16 amps column (16A) and divide 16 amps by the maximum heating tape length indicated with reference to the desired minimum start-up temperature. Thus you get an amps/meter value for each type of heating tape. Multiply the length of each heating tape with the derived amps/meter value. The single amp values calculated have to be added up. The added value must not exceed the amperage rating of the breaker. 4. For electrical heating systems, Klöpper-Therm stipulates the use of a residual current device with a residual current rating not exceeding 300 ma. Residual current devices with a residual current rating of 30 ma should be used preferably.
8 8 Power Output Rating at 230 V AC KT210J 25 KT28J 20 Watt / watt/meter Meter 15 KT25J 10 KT23J pipe Rohrtemperatur temperature in in C C Remark: The power rating is valid for applications on insulated steel pipes. The specialists for electric heating systems
9 1 self-limiting HeaTIng RUbRIK TaPe 29 TyPe HKT-J self-limiting Heating Tape Type HKT-J for Fost Protection and Process Temperatures up to max. 120 C, steam-cleaned resistant Type Power Art.-No. HKT25J 15 W/m at +10 C HKT210J 31 W/m at +10 C HKT215J 46 W/m at +10 C HKT220J 63 W/m at +10 C All heating tapes are tailored according to the specific requirements of our customers.
10 10 Description The Klöpper-Therm heating tape type HKT-J is a parallel heating cable with self-limiting characteristic. An irradiation cross-linked semiconductive polymer core material is extruded over the multi-stranded, tinplated copper bus wires (1.22 mm²). The semiconductive core material increases or decreases its heat output in response to temperature changes. A fluoropolymer overjacket provides extra dielectric strength, moisture resistance and protection from impact and abrasion damage. A braid of tin-plated copper is installed over the fluoropolymer overjacket, providing a continuous ground path. The braid is covered by a fluoropolymer overjacket, featuring an excellent chemical resistance. Thus, the heating tape can be used in humid or corrosive environment fluoropolymer overjacket 2 metal braid 3 fluoropolymer jacket 4 self-limiting conductive core 5 stranded nickel-plated copper conductors 5 Principle of Operation The parallel bus wires apply voltage along the entire length of heating tape. The semiconductive core provides a nearly infinite number of parallel conductive paths, permitting the heating tape to be cut to any length in the field with no dead or cold zones developing. The heating tape derives its self-limiting characteristic from the inherent properties of the semiconductive core material. As the core material temperature increases, the number of conductive paths in the core material decreases, automatically decreasing the heat output. As the temperature of core material decreases, the number of conductive paths increases, causing the heat output to increase. This occurs at every point along the length of the heating tape, thus adjusting the power output to the varying conditions along the pipe. The self-limiting effect allows the heating tape to be overlapped without creating hot spots or burnout. Since the heating tape regulates its heat output itself, it limits the maximum sheath temperature while providing useful power for process temperature maintenance. Application The Klöpper-Therm heating tape type HKT-J is highly suitable in maintaining the fluid flow of a medium over a wide range of operating temperatures. This product is used for frost protection systems of steam-cleaned pipes and temperature maintenance up to 120 C. Typical applications include hydrocarbon and chemical plant piping. The specialists for electric heating systems
11 s elf-li m ITIng HeaTIng RUb TaP RIKe 211 TyP e HKT-J Rating Data of Heating Tapes Type Designation Watt/Meter at 10 C Service Voltage Max. Length of Heating Tape (per Branch) Max. Exposure Temperature Permanent Max. Exposure Temperature Temporary Temperature Class Max. Surface Temperature (V AC) (m) ( C) ( C) (Gas Ex-Area) (Dust Ex-Area)* HKT25J T3 T200 C HKT210J T3 T200 C HKT215J T3 T200 C HKT220J T3 T200 C 1 *The temperature classification of electrical equipment is applied in hazardous areas and defines the surface temperature the electrical devices do not exceed during proper operation. Regarding the marking of electrical equipment you have to distinguish between gas explosion and dust explosion hazardous areas. The heating tapes have been certified for use in hazardous areas, endangered by gases and dusts, of zones 1 and 2 or 21 and 22 according to EC Type Examination Certificate No. KEMA 04 ATEX 2146U. Klöpper-Therm delivers a complete range of connection boxes, connection and end seal kits, certified together with the heating tapes under EC-Type Examination Certificate No. KEMA 05 ATEX 2102X. Dimensions (nominal): width 10.5 mm, thickness 5.1 mm Weight: 112 g/m Minimum assembly temperature: -40 C Minimum bending radius: 25 mm at -40 C
12 12 Circuit Breaker Selection (C-Characteristic): Type Designation Start-up Temperature ( C) HKT25J HKT210J HKT215J HKT220J Max. Recommended Heating Tape Length (in Meters) vs. Circuit / Breaker Size 16 A 20 A 25 A 32 A 174** 161** ** 201** 187** 178** 124** 116** ** 251** 234** 223** 155** 145** 135** 130** 109** 102** 96** 92** 83** 79** ** 322** 299** 286** 199** 185** 173** 166** 139** 130** 123** 118** 106** 101** 96** 93** Remarks: 1. The circuit breaker size must be based on minimum start-up temperature, since the inrush current of the heating tapes increases with decreasing ambient temperature. 2. Do not exceed maximum recommended heating tape length per branch, indicated for each type of heating tape. The longer heating tape lengths marked with two stars (**) are only possible by parallel connection of two or several branches (each of these branches must not exceed the recommended heating tape length per branch!) on the breaker. Do not exceed max. recommended length of heating tape indicated in the table. 3. When connecting two or more different wattage heating tapes in parallel on the same breaker, please use the 16 amps column (16A) and divide 16 amps by the maximum heating tape length indicated with reference to the desired minimum start-up temperature. Thus, you get an amps/meter value for each type of heating tape. Multiply the length of each heating tape with the derived amps/meter value. The single amp values calculated have to be added up. The added value must not exceed the amperage rating of the breaker. 4. For electrical heating systems, Klöpper-Therm stipulates the use of a residual current device with a residual current rating not exceeding 300 ma. Residual current devices with a residual current rating of 30 ma should be used preferably. The specialists for electric heating systems
13 s elf-li m ITIng HeaTIng RUb TaP RIKe 213 TyP e HKT-J Power Output Rating at 230 V AC HKT220J 50 HKT215J 1 Watt watt/meter / Meter HKT210J 20 HKT25J Rohrtemperatur pipe temperature in C in C Remark: The power rating is valid for applications on insulated steel pipes.
14 14 PSO-CS-1 Connection and End Seal Kit for inserting one self-limiting heating tape by a stand-off in an EEX e junction box consisting of: stand-off and adapter M25 made of plastic, gasket and locknut M25, sealing grommet for 1 heating tape, 1 connection and 1 end seal, 1 tube of silicone green/yellow insulation hose for metal braid wire end sleeves marking label for connection box article no.: PSO-CS-2 Connection and End Seal Kit for inserting two self-limiting heating tapes by a stand-off in an EEx e junction box consisting of: stand-off and adapter M25 made of plastic, gasket and locknut M25, sealing grommet for 2 heating tape, 2 connections and 2 end seals, 1 tube of silicone, green/yellow insulation hose for metal braid, wire end sleeves, marking label for junction box article no.: ASO-CS-1 Connection and End Seal Kit for inserting one self-limiting heating tape by a stand-off in an EEx e junction box consisting of: stand-off and adapter M25 made of aluminium, gasket and locknut M25, sealing grommet for 1 heating tape, 1 connection and 1 end seal, 1 tube of silicone, green/ yellow insulation hose for metal braid, wire end sleeves, marking label for junction box article no.: The specialists for electric heating systems
15 ConneCTIon ComPonenTs RUbRIK 215 for self-limiting HeaTIng TaPes TyPe KT-J and HKT-J ASO-CS-2 Connection and End Seal Kit for inserting two self-limiting heating tapes by a stand-off in an EEx e junction box consisting of: stand-off and adapter M25 made of aluminium, gasket and locknut M25, sealing grommet for 2 heating tapes, 2 connections and 2 end seals, 1 tube of silicone, green/yellow insulation hose for metal braid, wire end sleeves, marking label for junction box article no.: CS-1G-KT Connection and End Seal Kit for direct entry of one self-limiting heating tape type KT in an EExe junction box consisting of: EExe gland M25 with sealing grommet for KT-heating tape, gasket and locknut, 1 connection and 1 end seal, 1 tube of silicone, green/yellow insulation hose for metal braid, wire end sleeve, marking label for junction box article no.: CS-1G-HKT Connection and End Seal Kit for direct entry of one self-limiting heating tape type HKT in an EExe junction box consisting of: EExe gland M25 with sealing grommet for HKT-heating tape, gasket and locknut, 1 connection and 1 end seal, 1 tube of silicone, green/yellow insulation hose for metal braid, wire end sleeves, marking label for junction box article no.:
16 16 CS-1 Connection and End Seal Kit for one heating tape consisting of: 1 connection and 1 end seal, 1 tube of silicone, green/ yellow insulation hose for metal braid, wire end sleeves article no.: IS-KT Insulation Entry for one Heating Tape Type KT consisting of: 1 EEx e gland M25 with sealing grommet for KT-heating tape and locknut, 1 aluminium sheet 0.6 mm with hole M25 article no.: IS-HKT Insulation Entry for one Heating Tape Type HKT consisting of: 1 EEx e gland M25 with sealing grommet for HKT-heating tape and locknut, 1 aluminium sheet 0.6 mm with hole M25 article no.: The specialists for electric heating systems
17 ConneCTIon ComPonenTs RUbRIK 217 for self-limiting HeaTIng TaPes TyPe KT-J and HKT-J AK-P132-2HZB-1xM25-1V25-1B25 Connection Box EEx e for Heating Tape polyester in combination with connection kit PSO and ASO, type of protection IP 66, dim. 145x145x71 mm, 4 sheath terminals up to 6 mm², 1 x EEx e Gland M25, 1 x EEx e blind plug M25, 1 x hole M25 for stand-off PSO/ASO article no.: AK-P132-2HZB-1xM25-1V25-2B25-EX e Connection Box EEx e for Heating Tape 1 for connecting up to 3 heating tapes via glands, polyester, type of protection IP 66, dim. 145x145x71 mm, 4 terminal blocks up to 6 mm², 1 x 44x e gland M25, 2 x EEx e blind plug M25, 1 x hole M25 article no.: BS-110 Box Support for Connection Box CB-3G made of stainless steel, 3-piece, consisting of: supporting plate 145x145 mm, stand-off 110 mm, screw set M12 stand-off article no.: supporting plate article no.: screw set article no.: BS-160 Box Support for Connection Box CB-3G made of stainless steel, 3-piece consisting of: supporting plate 145 x 145 mm, stand-off 160 mm, screw set M12 stand-off article no.: supporting plate article no.: screw set article no.:
18 18 KH2-2 Fixation Tape 0.5 m Length 1 threaded clamp with lock article no.: KH3-2 Fixation Tape 1.0 m Length 1 threaded clamp with lock article no.: KH5-8 Fixation Tape 1.0 m Length 1 stainless steel cable tie with lock 5/8 (clamping tool required) article no.: The specialists for electric heating systems
19 ConneCTIon ComPonenTs RUbRIK 219 for self-limiting HeaTIng TaPes TyPe KT-J and HKT-J HS 1-1 Warning Sign German Achtung Elektrische Begleitheizung dimensions: 170 x 80 mm article no.: HS Warning Sign English/French Attention Electrical Tracing Tracage Electrique dimensions: 150 x 70 mm article no.: HS 1-3 Warning Sign Russian ОСТОРОЖНО! ЭЛЕКТРИЧЕСКИЙ КАБЕЛЬНЫЙ НАГРЕВ dimensions: 150 x 70 mm article no.:
20 20 FT 70 Filament Tape glass fibre reinforced, chloride-free, up to 70 C 50 m per roll, 15 mm width article no.: FT 130 Filament Tape glass fibre reinforced, chloride-free, up to 130 C 50 m per roll, 15 mm width article no.: GT 180 Glass Silk Tape chloride-free, up to 180 C 50 m per roll, 15 mm width article no.: AT 120 Aluminium Adhesive Foil 50 μm strong, up to 120 C, chloride-free, 50 m per roll, 100 mm width article no.: AT 150 Aluminium Adhesive Foil 100 μm strong, up to 150 C, chloride-free, 50 m per roll, 65 mm width article no.: The specialists for electric heating systems
21 ConneCTIon ComPonenTs RUbRIK 21 for self-limiting HeaTIng TaPes TyPe KT-J and HKT-J AF 1000 Aluminium Foil 50 μm strong, 25 m per roll, 1000 mm width article no.: AF 500 Aluminium Foil 50 μm strong, 50 m per roll, 500 mm width 1 article no.: AF 333 Aluminium Foil 50 μm strong, 50 m per roll, 333 mm width article no.: AF 167 Aluminium Foil 50 μm strong, 50 m per roll, 167 mm width article no.:
22 22 self-limiting Heating Tape Type KT-JT for Frost Protection and Process Temperatures up to max. 65 C Type Power Art.-No. KT23JT 9 W/m at +10 C KT25JT 15 W/m at +10 C KT28JT 25 W/m at +10 C KT210JT 32 W/m at +10 C All heating tapes are tailored according to the specific requirements of our customers. The specialists for electric heating systems
23 self-limiting HeaTIng TaPes InDUsTRy RUbRIK 23 TyPe KT-JT Description The Klöpper-Therm heating tape type KT-JT is a parallel heating cable with self-limiting characteristic. An irradiation cross-linked semiconductive polymer core material is extruded over the multi-stranded, tinplated copper bus wires (1.22 mm²). The semiconductive core material increases or decreases its heat output in response to temperature changes. Two jackets provide extra dielectric strength, moisture resistance and protection from impact and abrasion damage. The inner thermoplastic jacket is extruded over and bonded to the core material. A thermoplastic elastomer outer jacket is then extruded over the inner jacket. A tinned copper braid is installed over the second jacket, providing a continuous ground path. The braid is covered by an UV-stabilized polyolefin overjacket, highly suitable for applications in humid or chemically low aggressive atmosphere Polyolefin Overjacket 2 Metal Braid 3 Outer Thermoplastic Elastomer Jacket 4 Bonded Inner Thermoplastic Jacket 5 Self-Limiting Conductive Core 6 Stranded Plated Copper Conductors Principle of Operation The parallel bus wires apply voltage along the entire length of the heating tape. The semiconductive core provides an infinite number of parallel conductive paths, permitting the heating tape to be cut to any length in the field with no dead or cold zones developing. The heating tape derives its self-limiting characteristic from the inherent properties of the semiconductive core material. As the core material temperature increases, the number of conductive paths in the core material decreases, automatically decreasing the heat output. As the temperature of the core material decreases, the number of conductive paths increases, causing the heat output to increase. This occurs at every point along the length of the heating tape, thus adjusting the power output to the varying conditions along the pipe. The self-limiting effect allows the heating tape to be overlapped without creating hot spots or burnout. Since the heating tape regulates its heat output itself, it provides an efficient use of power, producing heat only when and where it is needed and limiting the maximum sheath temperature at the same time. Application The Klöpper-Therm heating tape type KT-JT is highly suitable in maintaining the fluid flow of a medium under low ambient temperatures. Frost protection systems and systems with low power density such as product pipelines, fire protection, process water, dust suppression systems, hot water and anti-icing (domestic technique) are typical applications for this product.
24 24 Rating Data of Heating Tapes Type Designation Watt/Meter at 10 C Service Voltage (V AC) Maximum Length of Heating Tape (per Branch) (m) Maximum Exposure Temperature Permanent ( C) Maximum Exposure Temperature Temporary ( C) KT23JT KT25JT KT28JT KT210JT dimensions (nominal): width 12.0 mm, thickness 5.8 mm weight: 130 g/m minimum assembly temperature: -40 C minimum bending radius: 12 mm at -40 C Klöpper-Therm delivers a complete program of terminal boxes, connection and end seal kits for the self-limiting heating tapes type KT-JT. The specialists for electric heating systems
25 s elf-li m ITIng HeaTIng TaP es InDUs RUbTRy RIK 25 TyP e KT-JT Circuit Breaker Selection (C-Characteristic): Type Designation Start-up Temperatur ( C) KT23JT KT25JT KT28JT KT210JT Max. Recommended Heating Tape Length (in Meters) vs. Circuit Breaker Size 16 A 20 A 25 A 32 A 241** 192** ** ** 240** 199** ** 169** ** 300** 249** 224** 266** 212** 175** 157** 141** ** 384** 319** 286** 341** 271** 225** 202** 180** 148** Remarks: 1. The circuit breaker size must be based on minimum start-up temperature, since the inrush current of the heating tapes increases with decreasing ambient temperature. 2. Do not exceed maximum recommended heating tape length per branch, indicated for each type of heating tape. The longer heating tape lengths marked with two stars (**) are only possible by parallel connection of two or several branches (each of these branches must not exceed the recommended heating tape length per branch!) on the breaker. Do not exceed max. recommended length of heating tape indicated in the table. 3. When connecting two or more different wattage heating tapes in parallel on the same breaker, please use the 16 amps column (16A) and divide 16 amps by the maximum heating tape length indicated with reference to the desired minimum start-up temperature. Thus you get an amps/meter value for each type of heating tape. Multiply the length of each heating tape with the derived amps/meter value. The single amp values calculated have to be added up. The added value must not exceed the amperage rating of the breaker. 4. For electrical heating systems, Klöpper-Therm stipulates the use of a residual current device with a residual current rating not exceeding 300 ma. Residual current devices with a residual current rating of 30 ma should be used preferably.
26 26 Power Output Rating at 230 V AC KT210JT 25 KT28JT 20 Watt / watt/meter Meter 15 KT25JT 10 KT23JT pipe Rohrtemperatur temperature in in C C Remark: The power rating is valid for applications on insulated steel pipes. The specialists for electric heating systems
27 ConneCTIons ComPonenTs RUbRIK 27 for self-limiting HeaTIng TaPes TyPe KT-JT CS-1G-KT Connection and End Seal Kit for direct entry of a self-limiting heating tape type KT in a connection box consisting of: gland M25 with sealing grommet for KT-heating tape, gasket and locknut, 1 connection and 1 end seal, 1 tube of silicone, green/yellow insulation hose for metal braid, wire end sleeves article no.: IS-KT Insulation Entry for Heating Tape Type KT 1 consisting of: gland M25 with sealing grommet for KT-heating tape and locknut, aluminium plate 0.6mm with hole M25 article no.: AK-P132-2HZB-1xM25-1V25-2B25-Ex e (CB-3G) Connection Box for Heating Tape for connecting up to 3 heating tapes via glands type of protection IP 66, polyester, dim. 145x145x71 mm, 8 terminal blocks up to 6mm², 1 x gland M25, 2 x blind plugs M25, 1 x hole M25 article no.: AK-PC HZB Connection Box for Heating Tape for connecting up to 3 heating tapes type of protection IP 66, polycarbonate, dim. 110x110x66 mm, 4 series terminals and 2 PE-terminals 4mm², 7 pre-embossments M25/M20 article no.:
28 28 BS-110 Box Support for Connection Box CB-3G made of stainless steel, 3-piece, consisting of: supporting plate 145 x 145 mm, stand-off 110 mm, screw set M12 stand-off article no.: supporting plate article no.: screw set article no.: KH2-2 Fixation Tape 0.5 m length 1 threaded clamp with lock article no.: KH3-2 Fixation Tape 1.0 m length 1 threaded clamp with lock article no.: The specialists for electric heating systems
29 1 ConneCTIons ComPonenTs RUbRIK 29 for self-limiting HeaTIng TaPes TyPe KT-JT FT 70 Filament Tape glass fibre reinforced, chloride-free, up to 70 C 50 m per roll, 15 mm width article no.: AT120 Aluminium Adhesive Foil 50 μm strong, up to 120 C, chloride-free 50 m per roll, 100 mm width article no.: HS 1-1 Warning Sign German Achtung Elektrische Begleitheizung dimensions: 170 x 80 mm article no.:
30 30 single Wire Plastic Heating Cable Type TCTeX-H-/TCTeX-l- Description The fluoropolymer-insulated plastic heating cable TCTEX-H-/TCTEX-L has been certified for use in hazardous areas under EC-Type Examination Certificate No. KEMA 10ATEX 0013U and, in combination with the connection components certified for this purpose, it fulfils all requirements according to EN as electric operating equipment for electric heating systems. Marking: II 2G Ex e II II 2D Ex td A21 All heating cables are tailored according to the specific requirements of our customers. The specialists for electric heating systems
31 fluoropolymer-insulated HeaTIng RUbRIK Cable 231 TyPe TCTeX-H- Structure of Plastic-insulated Heating Cable Type TCTEX-H resistance conductor 2 conductor isolation 3 metal braid (min. 70% cover) 4 outer sheath Resistance conductor: Conductor isolation: Metal braid: Min. 70% cover: Outer sheath: see table next page PFA, wall thickn mm ( 1) 1.00 mm) Cu-nickel-plated 16 x 5 x 0.15, cross section 1.41 mm² 2) 16 x 5 x 0.20, cross section 2.51 mm² 3) 16 x 6 x 0.20, cross section 3.01 mm² PFA, wall thickn.: 0.60 mm ( 4) 0.70 mm) ( 5) 0.80 mm) 2 General Characteristics Resistance at +20 C: see table next page Temperature range: -60 C / +260 C Power output: max. 30 W/m (actual value accord. to application) Test voltage (U eff ): 2,50 kv (core/braid) Nominal voltage (U 0 /U): 450 V / 750 V Mechanical stability: 7 Joule, design accord. to EN Bending radius minimum: 1.08 Ω/km up to 1.71 Ω/km, 25 mm 2.9 Ω/km up to Ω/km, 15 mm Min. assembly temperature: -60 C
32 32 Type TCTe X-H- Technical Data and Type Overview Article Designation Resistance at +20 C Ohm/km Alloy of Conductor Structure of Conductor Number x Diameter Diameter Heating Conductor mm 2 Cross Section Heating Conductor mm 2 Outer Diameter Heating Cable mm Temperature Coefficient of Electric Resistance 10-6 /K TCTEX-H ) 3) 4) 1.08 Cu-nickel-pltd. 126 x TCTEX-H ) 4) 1.71 Cu-nickel-pltd. 80 x TCTEX-H ) 4) 2.9 Cu-nickel-pltd. 84 x TCTEX-H -4 2) 4.0 Cu-nickel-pltd. 63 x TCTEX-H ) 4.4 Cu-nickel-pltd. 56 x TCTEX-H Cu-nickel-pltd. 50 x TCTEX-H Cu-nickel-pltd. 56 x TCTEX-H Cu-nickel-pltd. 30 x TCTEX-H Cu-nickel-pltd. 37 x TCTEX-H Cu-nickel-pltd. 32 x TCTEX-H CuNi 1 7 x TCTEX-H CuNi 2 7 x up to TCTEX-H CuNi 2 7 x up to TCTEX-H CuNi 2 15 x up to TCTEX-H CuNi 2 7 x up to TCTEX-H CuNi 2 7 x up to TCTEX-H CuNi 10 7 x up to +450 TCTEX-H CuNi 2 7 x up to TCTEX-H CuNi 10 7 x up to +450 TCTEX-H CuNi 6 7 x up to +900 TCTEX-H CuNi 10 7 x up to +450 TCTEX-H CuNi23Mn 7 x TCTEX-H CuNi 10 7 x up to +450 TCTEX-H CuNi23Mn 7 x TCTEX-H CuNi23Mn 7 x TCTEX-H CuNi23Mn 7 x TCTEX-H CuNi23Mn 7 x TCTEX-H CuNi23Mn 7 x TCTEX-H CuNi 44 7 x up to +40 TCTEX-H CuNi 44 7 x up to +40 TCTEX-H CuNi 44 7 x up to +40 TCTEX-H CuNi 44 9 x up to +40 TCTEX-H CuNi 44 7 x up to +40 TCTEX-H NiCr30/20 7 x up to +400 TCTEX-H NiCr30/20 7 x up to +400 TCTEX-H NiCr80/20 7 x up to +150 The specialists for electric heating systems
33 f l U o Ro P olymer- I nsu lat e D HeaTIng RUb Cable RIK 233 TyP e TCTe X-l- Structure of Plastic-insulated Heating Cable Type TCTEX-L resistance conductor 2 conductor isolation 3 metal braid (min. 70% cover) 4 outer sheath Resistance conductor: Conductor isolation: Metal braid: Outer sheath: see table next page PFA, wall thickn mm ( 1) 1.00 mm) Cu-nickel-plated 16 x 5 x 0.15, cross section 1.41 mm² PFA, wall thickn.: 0.40 mm ( 4) 0.70 mm) ( 5) 0.80 mm) 2 General Characteristics Resistance at +20 C: see table next page Temperature range: -60 C / +260 C Power output: max. 30 W/m (actual value accord. to application) Test voltage (U eff ): 2,50 kv (core/braid) Nominal voltage (U 0 /U): 450 V / 750 V Mechanical stability: 4 Joule, design accord. to EN Bending radius minimum: 15 mm Min. assembly temperature: -60 C
34 34 TyP e TCTe X-l- Technical Data and Type Overview Article Designation Resistance at +20 C *Ohm/km Alloy of Conductor Structure of Conductor Number x Diameter Diameter Heating Conductor mm 2 Cross Section Heating Conductor mm 2 Outer Diameter Heating Cable mm Temperature Coefficient of Electric Resistance 10-6 /K TCTEX-L Cu-nickel-pltd. 50 x TCTEX-L Cu-nickel-pltd. 56 x TCTEX-L Cu-nickel-pltd. 30 x TCTEX-L Cu-nickel-pltd. 37 x TCTEX-L Cu-nickel-pltd. 32 x TCTEX-L CuNi 1 7 x TCTEX-L CuNi 2 7 x up to TCTEX-L CuNi 2 7 x up to TCTEX-L CuNi 2 15 x up to TCTEX-L CuNi 2 7 x up to TCTEX-L CuNi 2 7 x up to TCTEX-L CuNi 10 7 x up to +450 TCTEX-L CuNi 2 7 x up to TCTEX-L CuNi 10 7 x up to +450 TCTEX-L CuNi 6 7 x up to +900 TCTEX-L CuNi 10 7 x up to +450 TCTEX-L CuNi23Mn 7 x TCTEX-L CuNi 10 7 x up to +450 TCTEX-L CuNi23Mn 7 x TCTEX-L CuNi23Mn 7 x TCTEX-L CuNi23Mn 7 x TCTEX-L CuNi23Mn 7 x TCTEX-L CuNi23Mn 7 x TCTEX-L CuNi 44 7 x up to +40 TCTEX-L CuNi 44 7 x up to +40 TCTEX-L CuNi 44 7 x up to +40 TCTEX-L CuNi 44 9 x up to +40 TCTEX-L CuNi 44 7 x up to +40 TCTEX-L NiCr30/20 7 x up to +400 TCTEX-L NiCr30/20 7 x up to +400 TCTEX-L NiCr30/20 7 x up to +150 The specialists for electric heating systems
35 ConneCTIon ComPonenTs RUbRIK 235 ex-connection sleeve TyPe PTfe ex 7025 ex-connection sleeve Type PTfe ex EC Type Examination Certificate BVS 05 ATEX E 031X > Universal, that means to be used independently from manufacturer for EC-type-examined single-core polymer-insulated heating cables with a conductor cross section of max. 2.5 mm² > Usable as Ex-connection sleeve for connecting heating cable with cold cable or as Ex-transition sleeve for connecting heating cable with heating cable > Connection of conductors and braids via crimp connections by using nickel-plated parallel connectors > Inside silicone seal plugs preventing intrusion of water and dust > Heating cable diameter: max. 6.4 mm, min. 3.8 mm > Temperature range: -40 C up to +200 C > Rated voltage: max. 750 V > Rated current: max. 32 A > Type of protection: IP67 > Materials: sleeve body: PTFE, seal plugs: silicone, locking rings: stainless steel > Dimensions: Ø 30.5 mm, length 132 mm > Marking: II 2G Ex e II 40 C T p +200 C II 2D Ex td A21 IP67 40 C T p +200 C article no.:
36 36 ex-connection sleeve TyPe PTfe ex 7160 ex-connection sleeve Type PTfe ex 7160 EC Type Examination Certificate BVS 05 ATEX E 031X > Universal, that means to be used independently from manufacturer for EC-type-examined single-core polymer-insulated heating cables with a conductor cross section of max. 16 mm² > Usable as Ex-connection sleeve for connecting heating cable with cold cable or as Ex-transition sleeve for connecting heating cable with heating cable > Connection of conductors and braids via crimp connections by using nickel-plated parallel connectors > Inside silicone seal plugs preventing intrusion of water and dust > Heating cable diameter: max mm, min. 4.5 mm > Temperature range: -40 C up to +200 C > Rated voltage: max. 750 V > Rated current: max. 98 A > Type of protection: IP67 > Materials: sleeve body: PTFE, seal plugs: silicone, locking rings: stainless steel > Dimensions: Ø 39.4 mm, length 163 mm > Marking: II 2G/D EEx e II 40 C T p +200 C article no.: The specialists for electric heating systems
37 f l U o Ro P olymer- I nsu lat e D HeaTIng RUb Cable RIK 237 TyP e TCT e x fluoropolymer-insulated Heating Cable for Frost Protection and Process Temperatures conductor isolation: PFA >= 0,7mm outer sheath: PFA >= 0,5mm temperature range: up to 250 C / max. 30 W/m nominal voltage: 450 / 750V 1 resistance conductor 2 conductor isolation 3 metal braid outer sheath Type Resistance Art.-No. TCTEX-H Ω/m TCTEX-H Ω/m TCTEX-H Ω/m TCTEX-H-1750* 1.75 Ω/m TCTEX-H Ω/m TCTEX-H Ω/m TCTEX-H Ω/m TCTEX-H Ω/m TCTEX-H-650* 0.65 Ω/m TCTEX-H-600* 0.60 Ω/m TCTEX-H Ω/m TCTEX-H Ω/m TCTEX-H Ω/m TCTEX-H Ω/m TCTEX-H Ω/m TCTEX-H-180* 0.18 Ω/m TCTEX-H Ω/m Type Resistance Art.-No. TCTEX-H Ω/m TCTEX-H Ω/m TCTEX-H Ω/m TCTEX-H Ω/m TCTEX-H Ω/m TCTEX-H Ω/m TCTEX-H Ω/m TCTEX-H Ω/m TCTEX-H-11.7* Ω/m TCTEX-H Ω/m TCTEX-H Ω/m TCTEX-H Ω/m TCTEX-H-4.0* Ω/m TCTEX-H Ω/m TCTEX-H-1.71* Ω/m TCTEX-H-1.08* Ω/m * only on request
38 38 TCT-Ex Cold Cable Fluoropolymer-insulated TCT-Ex-H-7,2-100, 2.5 mm², 1 m length article no.: TCT-Ex-H-7,2-100, 2.5 mm², 2 m length article no.: TCT-Ex-H-2,9-150, 6 mm², 1.5 m length article no.: TCT-Ex-1,71-150, 10 mm², 1.5 m length article no.: other lengths and cross sections possible PTFE Ex 7025 Ex-connection Sleeve for ATEX certified polymer-insulated heating cable up to 2.5 mm², 32 A max article no.: PTFE Ex 7160 Ex-connection Sleeve for ATEX certified polymer-insulated heating cable up to 16 mm², max. 98 A article no.: The specialists for electric heating systems
39 fluoropolymer-insulated HeaTIng RUbRIK Cable 239 TyPe TCT ex CSL Connection Sleeve for Non-hazardous Area in shrinking technique temperature range up to 200 C article no.: CSL 8025 Connection Sleeve for Non-hazardous Area in shrinking technique temperature range up to 80 C article no.: AK-P132-2TCT-2VM16-1VM25-1BM25-Ex e 2 Connection Box EEx e for connecting a TCT-Ex-heating loop, polyester, type of protection IP66, dim. 145x145x71 mm, 6 terminal blocks up to 6 mm², 1 x EEx e gland M25, 1 x EEx e seal plug M25, 2 x gland M16 article no.: AK-P051-6TCT-6V16-1V25-1B25-Ex e Connection Box EEx e for connecting up to 3 TCT-Ex-heating loops, polyester, type of protection IP66, dim. 170x170x91 mm, 8 terminal blocks + 4 PE-terminals 4 mm², 1 x EEx e gland M25, 1 x EEx e seal plug M25, 6 x gland M16 article no.: Remark: Other box sizes and equipment as well as design for industrial application possible.
40 40 BS-110 Box Support for Connection Box CB-TCT-Ex-1L made of stainless steel, 3-piece, consisting of: supporting plate 145 x 145 mm, stand-off 110 mm, screw set M12 stand-off article no.: supporting plate article no.: screw set article no.: BS-170 Box Support for Connection Box CB-TCT-Ex-3L made of stainless steel, 3-piece, consisting of: supporting plate 170 x 170 mm, stand-off 110 mm, screw set M12 stand-off article no.: supporting plate article no.: screw set article no.: KH2-2 Fixation Tape 0.5 m Length 1 threaded clamp with lock article no.: KH3-2 Fixation Tape 1.0 m Length 1 threaded clamp with lock article no.: KH5-8 Fixation Tape 1.0 m Length 1 stainless steel tightening strap with lock 5/8 (tightening tool required) article no.: The specialists for electric heating systems
41 fluoropolymer-insulated HeaTIng RUbRIK Cable 241 TyPe TCT ex HS 1-1 Warning Sign German Achtung Elektrische Begleitheizung dimensions: 170 x 80 mm article no.: HS 1-2 Warning Sign English / French Attention Electrical Tracing Attention Tracage Électrique dimensions: 150 x 70 mm article no.: HS 1-3 Warning Sign Russian ОСТОРОЖНО! ЭЛЕКТРИЧЕСКИЙ КАБЕЛЬНЫЙ НАГРЕВ dimensions: 150 x 70 mm article no.:
42 42 FT 70 Filament Tape glass fibre reinforced, chloride-free, up to 70 C 50 m per roll, 15 mm width article no.: FT 130 Filament Tape glass fibre reinforced, chloride-free, up to 130 C 50 m per roll, 15 mm width article no.: GT 180 Glass fibre Tape chloride-free, up to 180 C 50 m per roll, 15 mm width article no.: AT120 Aluminium Adhesive Foil 50 μm strong, up to120 C, chloride-free 50 m per roll, 100 mm width article no.: AT150 Aluminium Adhesive Foil 100 μm strong, up to 150 C, chloride-free 50 m per roll, 65 mm width article no.: The specialists for electric heating systems
43 fluoropolymer-insulated HeaTIng RUbRIK Cable 243 TyPe TCT ex AF 1000 Aluminium Foil 50 μm strong, 25 m per roll, 1,000 mm width article no.: AF 500 Aluminium Foil 50 μm strong, 25 m per roll, 500 mm width article no.: AF 333 Aluminium Foil 50 μm strong, 50 m per roll, 333 mm width article no.: AF 167 Aluminium Foil 50 μm strong, 50 m per roll, 167 mm width article no.:
44 44 mineral-insulted Heating Cables Type KT * *** *x* * Description The mineral-insulated heating cables type KT * *** * x * * have been certified under type examination certificate no. BVS 05 ATEX E 158 U for use in hazardous area, created by gases and dusts and, in combination with the connection components certified, they fulfil all requirements according to EN :2006, EN :2007, EN :2006 and EN :2004 as electric operating equipment for electric heating systems. The electric heating systems are subject to the EC-type examination certificate no. BVS 05 ATEX E 161 X. Mineral-insulated heating cables are also offered as sleeve joint ex works. This offers the advantage to use highly temperature-resistant, welded sleeves All our heating cables are tailored according to the specific requirements of our customers. The specialists for electric heating systems
45 miner al-i nsu lat e D HeaTIng RUb Cable RIK 245 TyPe o V e RVIe W Structure of MI-Heating Cables 1 1 Resistance conductor 2 Isolation Sheath material 4 Coating (Optional) Resistance conductor: see table next pages Isolation: magnesium oxide MgO Sheath material: copper-nickel, max. operating temperature 400 C stainless steel in different material quality grades with max. operating temperatures up to 850 C Coating (optional): different plastic coatings (corrosion protection), coating thickness from 0.5 to 1.5 mm General Characteristics Resistance at +20 C: see attachment of datasheet MI-heating cable Installation temperature: min. -40 C Temperature range: min. -60 C up to 850 C max. (see pos 5.) Test voltage (U eff ): 2U volt (core/braid) Rated voltage (U): 300 V or 400 V see following pages (between outer sheath and conductor) Mechanical stability: 7 joule, design according to EN :2007 Bending radius minimum: 5fold outer diameter Power output: max. 200 W/m (actual value according to application) 3
46 46 Type Overview Klöpper-Therm types of heating cable for mineral-insulated metal-sheathed heating cables with and without plastic coating Type key KT * * * * * X * * Outer diameter across metal sheath in mm Core material: C = copper K = constantan N = nickel V = chrom-nickel Sheath material: CN = cupro-nickel I = M = S = Inconel 600 R = A = B = Y = Alloy 825 Coating: P = HDPE FEP = FEP PFA = PFA PV = PVC Core number: Core diameter in decimillimeter Resistance in Ohm/meter (at +20 C) The specialists for electric heating systems
47 miner al-i nsu lat e D HeaTIng RUb Cable RIK 247 TyPe o V e RVIe W Technical Data and Type Overview Type Family Conductor Material Sheath Material Operating Temperature ( C) Outer Diameter Sheath (mm) Heating Conductor Resistance (Ohm/m at + 20 C) Rated Voltage U (Volt) KCN constantan cupro-nickel 400 CCN copper cupro-nickel 350 KI constantan DIN VI chrome-nickel DIN CI copper DIN NA nickel DIN VS chrome-nickel Iconel 600 DIN CS copper Iconel 600 DIN VM chrome-nickel DIN VR chrome-nickel DIN VB chrome-nickel DIN VY chrome-nickel Alloy 825 DIN ) see column 3 in table Operating Temperatures of Coating Operating Temperatures of Coating P = HDPE max. operating temperature permitted: 80 C FEP = FEP max. operating temperature permitted: 200 C PFA = PFA max. operating temperature permitted: 250 C PV = PVC max. operating temperature permitted: 80 C
48 48 mineral-insulated Heating Cable for Frost Protection and Process Temperatures with CuNi-outer sheath (operating temperature up to 400 C) Type Resistance Art.-No. KT 3,2 CCN 1 x Ω/m KT 3,4 CCN 1 x Ω/m KT 3,7 CCN 1 x Ω/m KT 4,6 CCN 1 x Ω/m KT 4,9 CCN 1 x Ω/m KT 5,3 CCN 1 x Ω/m KT 5,9 CCN 1 x Ω/m with stainless steel outer sheath DIN (operating temperature up to 600 C) Heating Conductor Constantan Heating Conductor NiCr Type Resistance Art.-No. Type Resistance Art.-No. KT 3,2 KI 1 x Ω/m KT 3,2 VI 1 x Ω/m KT 3,4 KI 1 x Ω/m KT 3,2 VI 1 x Ω/m KT 3,7 KI 1 x Ω/m KT 3,2 VI 1 x Ω/m KT 4,0 KI 1 x Ω/m KT 3,4 VI 1 x Ω/m KT 4,4 KI 1 x Ω/m KT 3,6 VI 1 x Ω/m KT 4,9 KI 1 x Ω/m KT 3,9 VI 1 x Ω/m KT 4,3 VI 1 x Ω/m KT 4,7 VI 1 x Ω/m Other cable types/outer sheaths on request. KT 5,3 VI 1 x Ω/m KT 6,5 VI 1 x Ω/m The specialists for electric heating systems
49 mineral-insulated HeaTIng RUbRIK Cable 249 mineral-insulated Cold Cable KT 5,3 CC 1x18, 2.5 mm², 1 m length including connection, gland M20 outer sheath: CU article no.: KT 6,4 CC 1x28.6 mm², 1 m length including connection, gland M20 outer sheath: CU article no.: KT 5,3 CI 1x18, 2.5 mm², 1 m length including connection, gland M20 outer sheath: stainless steel article no.: KT 5,3 CI 1x18, 2.5 mm², 2 m length including connection, gland M20 outer sheath: stainless steel article no.:
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