Multi-Axis Machine for Mass Production

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1

2 Multi-Axis Machine for Mass Production

3 The birth of a new multi-axis machine

4 Awarded the Nikkan Kogyo Shimbun sponsored "50th Best 10 New Products Awards" The photo shows the NZ2000 T3Y3 The photo shows the machine equipped with options. Actual nameplate layout may differ from the photo.

5 CONTENTS 6 3 Turrets 8 BMT (Built-in Motor Turret) 10 Tooling system (Rotary-tool holders) 12 Y-axis control 13 ORC (Octagonal Ram Construction) 14 Sample workpieces 16 Automatic operation support 18 Machining examples 20 Productivity 22 High precision 23 High-precision equipment 24 Machining ability 25 Basic structure 28 Variations 29 Operability, Maintenance 31 Transfer system 32 Peripheral equipment 34 Chip disposal 35 Eco-friendly 36 MAPPS 40 General view 41 Spindle speed-torque/ output-rotation speed diagram 42 Standard & Optional features 44 Numerical control unit specifications 46 Machine specifications To the pinnacle of mass-production machining Is it possible to achieve more accurate, efficient machining and to improve productivity for complex-shaped workpieces? For this dilemma facing the manufacturing industry, Mori Seiki has one answer. That answer is the NZ Series. Up to 3 turrets and the Y-axis structure can be installed, and the BMT (Built-in Motor Turret) is used for all turrets. Also, Mori Seiki's original technology, the ORC (Octagonal Ram Construction) is used for the Turret 2 Y-axis structure, controlling thermal displacement and improving chip disposal. The NZ Series, which is packed with features to increase productivity, offers unparalleled efficiency for bar work machining. BMT : Built-in Motor Turret ORC : Octagonal Ram Construction MAPPS : Mori Advanced Programming Production System Figures in inches were converted from metric measurements.

6 3 Turrets The NZ Series, which can be equipped with up to 3 turrets, can do a wide variety of machining on one machine. Since no setup change is required, the series has various advantages such as reducing work-in-process inventory and transfer costs, and eliminating accuracy deterioration between processes. Eliminates waiting time between processes Prevents deterioration in accuracy between processes Reduces setup time Reduces work-in-process inventory Material CNC Lathe Cycle time Factory Half-fi nished stock Idle time Machining Center Cycle time Finished product Shortens lead time Reduces fixture manufacturing costs Reduces intermediate transport costs Material Cycle time Finished product Reduces number of operators Designed for improved through-put Improved productivity

7 Machining variations () : Turret which can do machining Spindle 1 Turning Turret 1 Turret 2 Turret 1 Turret 2 Turret 1 Turret 2 Turret 1 Turret 2 Turret 1 Turret 2 O. D. cutting Drilling I. D. cutting I. D. threading Balance cutting Spindle 1 Milling Turret 1 Turret 2 Turret 1 Turret 2 Turret 1 Turret 2 Turret 1 Turret 2 Turret 1 Turret 2 Turret 1 Turret 2 O. D. milling Face milling O. D. hole machining Ball-end milling Angular machining Simultaneous milling Spindle 2 Turning Turret 2 Turret 3 Turret 2 Turret 3 Turret 2 Turret 3 Turret 2 Turret 3 Turret 2 Turret 3 O. D. cutting Drilling I. D. cutting I. D. threading Balance cutting Spindle 2 Milling Turret 2 Turret 3 Turret 2 Turret 3 Turret 2 Turret 3 Turret 2 Turret 3 Turret 2 Turret 3 Turret 2 Turret 3 O. D. milling Face milling O. D. hole machining Ball-end milling Angular machining Simultaneous milling

8 Built-in Motor Turret Awarded the 2004 JSME Medal for New Technology Up to 3 turrets can be installed, all of them BMT (Built-in Motor Turret). By placing the motor inside the turret, heat generation and vibration are kept to a minimum and transmission efficiency is improved. Cutting performance, speed and precision are also significantly increased. Turret temperature increases (compared with conventional machine) 1/10 or less Built-in motor Vibration amplitude (compared with conventional machine) 1/3 or less Oil jacket Conventional machine 3.05 µm 0.96 µm Conventional machine Motor Built-in motor Max. number of tools (3 turrets 16 tools) 48 Timing belt 1 Timing belt 2 Involute spline Bevel gear Coupling A transmission structure with many heat-generating parts such as gears and belts, which affect machining accuracy. Coupling With a built-in motor, there is no transmission structure. The sources of heat are reduced, and the motor is also surrounded by a cooling jacket. Max. rotary tool spindle speed Standard 6,000 min -1 Option 12,000 min -1 Turret indexing time 1 station 0.18 sec. Rotary tool spindle output Largest in its class 7.5 kw/5.5 kw (10 HP/7.5 HP) <30 min/cont> Rotary tool spindle acceleration time 0.09 sec. <06,000 min -1 > Rotary tool spindle deceleration time 0.09 sec. <6,0000 min -1 >

9 Tool changing All 3 turrets are the bolt-tightened type. We have also prepared a quick-change type suitable for VDI tools as an option. (for tool holders, please use Mori Seiki specified products) Bolt-tightened turret head Quick-change type turret head <VDI> The photo shows the bolt-tightened turret head The photo shows the NZ2000 T3Y3

10 The tooling system matches that of machining centers (Rotary tool holders) The turrets can accommodate various tooling systems, offering variations equivalent to those of machining centers, including milling. Turret indexing High-speed indexing with 3-piece couplings Turret indexing time (1 station) Conventional machine 0.20 sec sec. 10% reduction Outer diameter For O.D. cutting Max. tool diameter:10 mm ( 3 /8 in.) Max. rotary tool spindle speed: 12,000 min -1 T32433 For O.D. cutting Max. tool diameter: 13 mm (0.5 in.) Max. rotary tool spindle speed: 6,000 min -1 T32479 For O.D. cutting Max. tool diameter: 16 mm ( 5 /8 in.) Max. rotary tool spindle speed: 6,000 min -1 T32450 Super-rigid rotary tool holders Taking a hint from couplings, which are praised for their high repeatability, we developed a very rigid rotary tool holder. For O.D. cutting Max. tool diameter: 20 mm ( 3 /4 in.) Max. rotary tool spindle speed: 6,000 min -1 T32484 Special Offset holder for O.D. machining Positioning key Strong gripping force is secured by the 3 positioning keys. Max. tool diameter: 13 mm (0.5 in.) Max. rotary tool spindle speed: 6,000 min -1 T32488 Universal holder Max. tool diameter: 10 mm ( 3 /8 in.) Max. rotary tool spindle speed: 4,000 min -1 T32289

11 Oil hole Oil hole holder for O.D. machining Max. tool diameter: 13 mm (0.5 in.) Max. rotary tool spindle speed: 6,000 min -1 Rated pressure: 7.0 MPa (1,015 psi) T32482 Oil hole holder for end face machining Max. tool diameter: 10 mm ( 3 /8 in.) Max. rotary tool spindle speed: 12,000 min -1 Rated pressure: 7.0 MPa (1,015 psi) T32436 End face For face cutting Max. tool diameter: 10 mm ( 3 /8 in.) Max. rotary tool spindle speed: 12,000 min -1 T32434 Oil hole holder for end face machining Max. tool diameter: 13 mm (0.5 in.) Max. rotary tool spindle speed: 6,000 min -1 Rated pressure: 7.0 MPa (1,015 psi) T32483 Oil hole holder for end face machining For face cutting Max. tool diameter: 13 mm (0.5 in.) Max. rotary tool spindle speed: 6,000 min -1 T32480 Max. tool diameter: 16 mm ( 5 /8 in.) Max. rotary tool spindle speed: 6,000 min -1 Rated pressure: 7.0 MPa (1,015 psi) T32435 For face cutting Max. tool diameter: 16 mm ( 5 /8 in.) Max. rotary tool spindle speed: 6,000 min -1 T32297 Face mill Face mill holder for O.D. machining FMC22 Max. rotary tool spindle speed: 2,000 min -1 T32486 For face cutting Max. tool diameter: 20 mm ( 3 /4 in.) Max. rotary tool spindle speed: 6,000 min -1 T32485 Face mill holder for end face machining FMC22 Max. rotary tool spindle speed: 2,000 min -1 T32487 Both end faces For both face cutting Max. tool diameter: 13 mm (0.5 in.) Max. rotary tool spindle speed: 6,000 min -1 T32481 Capto C3 Rotary holder for O.D. machining Max. rotary tool spindle speed: 6,000 min -1 T32290 For both face cutting Max. tool diameter: 16 mm ( 5 /8 in.) Max. rotary tool spindle speed: 6,000 min -1 T32437 Rotary holder for end face machining Max. rotary tool spindle speed: 6,000 min -1 T32291

12 Y-axis control The new NZ Series of multi-axis machines offers not only turning, but also excellent milling with the Y-axis. With the longest Y-axis stroke in its class, it achieves high-precision, high-efficiency machining. Y-axis travel Other company s machine 100 mm (3.9 in.) Conventional machine 80 mm (3.1 in.) Largest in its class 110 mm (4.3 in.) Turret 1, Turret 3 <+65 mm, 45 mm> (+2.6 in., 1.8 in.) Turret 2 <+45 mm, 65 mm> (+1.8 in., 2.6 in.) Example of milling using the Y-axis control Key way slotting is possible with a 40 mm (1 1 /2 in.) side cutter A 20 mm (3/4 in.) end mill can cut right through the workpiece, without turning it over Comparison between polar coordinate interpolation and Y-axis control Until now, slotting and contouring were done on turning centers by using polar coodinate interpolation, but the cutting conditions at the intersection point (a) of the workpiece center line and the machining line changed when the direction of travel on the X-axis was reversed. This affected the geometric accuracy. With the Y-axis control, however, the cutting conditions do not change, offering high geometric precision. Key way milling using a turning center with the Y-axis function Bar machining with Y-axis control Adjusting the key way width at the outside (a) and the inside (b) is diffi cult. The key way width can be adjusted with the Y-axis function. 1. Side milling 2. Off-center keyway milling 3. Off-center drilling The C-axis brake (for Spindle 1 and Spindle 2) is an option. The photo shows the NZ2000 T3Y3

13 Octagonal Ram Construction Mori Seiki's original technology, the Octagonal Ram Construction, is a fundamental improvement on the weaknesses of conventional moving structures. With the symmetry of an octagonal shape, thermal displacement is controlled and stable straightness is ensured even at high speeds. It offers stable, high-precision machining. One of the advantages of conventional square guides is their superior damping characteristics. The lubricating oil in the oil pockets which were made by scraping is forced in and out through the gaps because of the contact pressure caused by vibration, and converted into heat. However, when the moving part travels at high speed, the lubricating oil in the oil pockets acts as a wedge, creating sliding resistance. Since the moving part is travelling against this, heat is generated in proportion to the speed. As a result, only the fl at surface heats up, and the slideways warp. Mori Seiki's ORC has solved this problem of thermal displacement. The slideways, which are located diagonally from each other, offset each other's thermal displacement, because their distortion in response to heat is symmetrical. For this reason, the center of the moving part can be maintained in the same position, achieving high-precision machining during high-speed travel. Turret 2 X-axis drive Twin drive is used for Turret 2's X-axis drive to achieve high speed and low vibration. Also, since the twin drive offers stable operation even with a wide saddle, the Y-axis which uses ORC can be located at the center. ORC: Octagonal Ram Construction The photo shows the NZ2000 T3Y3

14 Sample workpieces With both outstanding turning and milling ability, the NZ Series offers high-efficiency machining of complex-shaped workpieces. It will allow maximum performance for customers in various industries. Automobile industry Workpiece : Cam Material : Cast iron Workpiece : Housing Material : Aluminum 30 mm (1.2 in.) 20 mm (0.8 in.) Workpiece : Hub Material : Aluminum Workpiece : Hub Material : Aluminum 30 mm (1.2 in.) 30 mm (1.2 in.) Aircraft industry Workpiece : Aircraft part Material : Titanium 20 mm (0.8 in.) JIS: Japanese Industrial Standard

15 Optical equipment industry Workpiece : Mirror cylinder Material <JIS>: SUS304 (Stainless steel) Hydraulic/Pneumatic equipment industry Workpiece : Pneumatic body Material : Aluminum 5 mm (0.2 in.) 10 mm (0.4 in.) Electrical/Communication equipment industry Workpiece : Slide sleeve for optical communication Material <JIS>: SUS303 (Stainless steel) Workpiece : Spring sleeve for optical communication Material <JIS>: SUS316 (Stainless steel) 10 mm (0.4 in.) 10 mm (0.4 in.) Industrial equipment Workpiece : Port block Material <JIS>: SUS304 (Stainless steel) Workpiece : Swirler nozzle Material <JIS>: SUS321 (Stainless steel) 40 mm (1.6 in.) 15 mm (0.6 in.) JIS: Japanese Industrial Standard

16 Automatic operation support <Please contact Mori Seiki> We have prepared many variations which offer the ideal systems for all shapes of material. Please select the equipment which is suitable for your workpieces. Material IN Shape Bar material System Bar feeder specifications Transfer Workpiece unloader Spindle 1 Spindle 2 Bar feeder (cover interlock available) Shape Round material System Gantry loader specifications Gantry loader Transfer Back end double hands Work stocker Shape Unusually shaped workpieces Aluminum die cast Forged workpieces Castings System Robot specifications Transfer Workpiece transfer robot Robot Transfer conveyor

17 Finished product OUT Finished product Workpiece transfer conveyor Storage Workpiece bucket Spindle 2 Workpiece: Key cylinder Material: Brass Storage Work stocker Workpiece: Hub Material: Stainless steel Unloading Transfer conveyor Workpiece: Knuckle Material: Casting Workpiece transfer conveyor Chuter

18 Machining examples ( Bar feeder specifications) With up to 3 turrets (48 tools), the NZ Series offers high-efficiency machining of complex-shaped workpieces. Please see for yourself this new multi-axis machine, which goes beyond the realm of multi-axis lathes. Turret 1 11tools Machining method 1 End face & O.D. roughing 2 End face & O.D. finishing 3 15 mm (0.59 in.) drilling 4 Rough boring 5 I. D. finishing 6 10 mm ( 3 /8 in.) end mill roughing 7 10 mm ( 3 /8 in.) end mill finishing 8 6 mm (0.24 in.) chamfering & center machining 9 3 mm (0.12 in.) drilling 10 6 mm (0.24 in.) chamfering 11 Cut-off machining Simultaneous milling with Spindle 1 achieves shorter machining time. Workpiece Material Size : Shaft carrier : Brass : 40 mm 80 mm (1.6 in. 3.1 in.) Cycle time comparison With Spindle 1 and Spindle 2 equipped as standard, and up to 3 turrets and the Y-axis structure as options, the NZ Series shows its full potential in the high-efficiency machining of complex-shaped workpieces. It offers dramatically increased productivity compared with conventional machines. Turret 2 Machining method 1 O. D. roughing <Spindle 1> 2 O. D. roughing <Spindle 2> 3 5 mm (0.20 in.) drilling <Spindle 1> Conventional machine 4 5 mm (0.20 in.) end mill roughing <Spindle 1> Number of tools used T1: 12-toolT2: 15-tool 531sec. 5 5 mm (0.20 in.) end mill finishing <Spindle 1> mm (0.13 in.)drilling <Spindle 1> Number of tools used T1: 11-toolT2: 10-toolT3: 9-tool 340 sec. 36% reduction mm (0.10 in.)drilling <Spindle 1> 8 6 mm (0.24 in.)chamfering <Spindle 1> 9 M4 P0.7 tapping <Spindle 1> 10 M3 P0.5 tapping <Spindle 1>

19 Turret 3 9tools Machining method 1 End face & O.D. roughing 2 End face & O.D. finishing 3 3 mm (0.12 in.) center drilling 4 3 mm (0.12 in.) drilling mm (0.16 in.) end mill roughing 3 mm (0.12 in.) end mill finishing 6 mm (0.24 in.) chamfering & center machining mm (0.10 in.) drilling 9 M3.0 P0.5 tapping Turret 3 can mill the workpiece on Spindle 2, achieving high-efficiency machining. 10 tools Turret 2 can machine workpieces attached to Spindle 1 and Spindle 2, reducing cycle time.

20 Productivity Introduction of the NZ Series contributes to dramatically reducing maichining time, improving productivity and increasing sales, compared to the conventional machine.the NZ Series offers unprecedented high productivity. Conventional machine Comparison of productivity and sales (with 1 workpiece = $25) Running time (1 day) 24 hours 85% = 73,440 sec. Production volume (pcs./day) 73,440 sec. Cycle time (sec.) Number of days operating in 1 year : 21 days 12 months = 252 days Machining time : NZ1500 T3Y3 340 sec./pcs. Conventional machine 531 sec./pcs. Workpiece Material Size : Shaft carrier : Brass : 40 mm 80 mm (1.6 in. 3.1 in.) Comparison of productivity Sales simulation for 1 year ($) 78 pcs. 216 pcs. Compared with conventional machine Approx.1.5 times $1,950/day $40,950/month $491,400/year 1,020,600 1,360, pcs. Conventional machine 680, , , , , ,400 72, ,350 Conventional machine 1st month 3rd month 6th month 9th month 1st year

21 Comparison of performance Feedrate Conventional machine X-axis mm/min (ipm) 18,000 (708.7) 30,000 (1181.1) Y-axis mm/min (ipm) 6,000 (236.2) 20,000 (787.4) Z-axis mm/min (ipm) 24,000 (944.9) 50,000 (1968.5) B-axis mm/min (ipm) 24,000 (944.9) 50,000 (1968.5) Travel Conventional machine X-axis mm (in.) 140 (5.5) 210 <+160, 50> (8.3 <+6.3, 2.0>) Y-axis mm (in.) ±40 (±1.6) Z-axis mm (in.) Z1: 450 (17.7) Z2: 410 (16.1) Y1, Y3: 110 <+65, 45> (4.3 <+2.6, 1.8>) Y2: 110 <+45, 65> (4.3 <+1.8, 2.6>) Z1, Z3: 300 <+100 > (11.8 <+3.9 >) Z2: 810 (31.9) B-axis mm (in.) 525 (20.7) 900 (35.4) Turret Conventional machine Rotary tool spindle speed range min -1 6,000 6,000 [12,000] Number of tool stations 12 [16] 2=24 [32]-tool 16 3=48-tool Motors Conventional machine Spindle drive motor Max. torque kw (HP) N m (ftlbf) 22/18.5 (30/24.7) <30 min/cont> 182/153 (134.2/112.8) [25/22 (33.3/30)] <40%ED/30 min/cont> 223/172/157 (164.5/126.9/115.8) [ ] Option When one turret is moving in the plus direction, another turret moves in the minus direction. Space-saving, labor-saving Since one multi-axis machine can function both as a machining center and as a lathe, the floor space is much smaller than for conventional systems, and the productivity per unit area is significantly increased. It is also possible to reduce the number of operators. Conventional machine Approx m 2 (378.9 ft 2 ) External chip conveyor <option> Approx m 2 (262.6 ft 2 ) Signal tower <option> External chip conveyor <option> Chip bucket <option> 6,039 mm (237.8 in.) Bar feeder <option> (cover interlock available) 5,836 mm (229.8 in.) 3,552 mm (139.8 in.) Floor space Approx. 30.7% smaller 6,870 mm (270.5 in.) Bar feeder <option> (cover interlock available) Workpiece transfer unit <option>

22 High precision Roundness (turning) Model Other company s machine Conventional machine Roundness <actual results> <Spindle 1 -Turret 1> Material Spindle speed Feedrate Tool 0.40 µm 0.43 µm 0.32 µm Gun metal 4,500 min mm/rev Diamond tool Brass 1,000 min mm/rev Diamond tool Brass 3,000 min mm/rev Diamond tool 10 Filter: 150 Surface roughness (turning) (O.D. End face) Model Other company s machine Conventional machine Surface roughness <actual results> <Spindle 1 -Turret 1> Material Gun metal Spindle speed 4,500 min -1 Feedrate 0.05 mm/rev Tool Diamond tool 0.20 µm Ra 0.19 µm Ra 0.16 µm Ra Brass Brass 3,000 min -1 2,000 min mm/rev 0.05 mm/rev Diamond tool Diamond tool Turret thermal displacementx-axis) Continuous machining with constant ambient temperature. Heat-shielding layout Covering the hydraulic unit prevents heat from being transmitted to the machine. Machine rear Amount of displacement Spindle 1 / Turret µm (diameter value: 10 µm) Spindle 2 / Turret µm (diameter value: 8.0 µm) Cycle time Material Spindle speed Cutting speed Feedrate 60 sec. Gun metal 3,600 min m/min (98.4 fpm) 0.1 mm/rev Cover Hydraulic unit The cutting test results indicated in this catalog are provided as an example. The results indicated in this catalog may not be obtained due to differences in cutting conditions and environmental conditions during measurement.

23 High-precision equipment Direct scale feedback (X-axis) This magnetic-type absolute positioning scale is suitable for high-accuracy positioning. Coolant cooling unit (separate type) The temperature of the coolant rises because of heat generated during machining. Circulating the coolant also raises the temperature. This increase has a big effect on the themal displacement of the machine and the dimensional accuracy of the workpiece. We have prepared this unit to control temperature increases in the coolant. Please choose this option when using oil-based coolant, as it can get extremely hot even with a standard coolant pump. Please consult with your Mori Seiki representative if you are using oil-based coolant. We cannot guarantee that this unit will completely control the coolant temperature. It is designed to help prevent oil temperature increases. The photo shows the NZ2000 T3Y3

24 Machining ability Turning <Material <JIS>:S45C (Carbon steel)> Heavy-duty cutting (O.D.) O.D. grooving Material removal rate ml/min (21.1 in 3./min) <Spindle 1 / Turret 1> Width of cut 4.0 mm (0.16 in.) <Spindle 1 / Turret 1> Spindle speed Cutting speed Feedrate Depth of cut 822 min m/min (525.0 fpm) 0.4 mm/rev (0.016 ipr) 5 mm (0.20 in.) Spindle speed Cutting speed Feedrate Depth of cut 403 min m/min (328.1 fpm) 0.1 mm/rev (0.004 ipr) 5 mm (0.20 in.) Milling <Material <JIS>:S45C (Carbon steel)> Material removal rate Approx. 51%UP End milling Conventional machine Face milling Material removal rate 12.7 ml/min (0.8 in 3./min) 19.2 ml/min (1.2 in 3./min) <Spindle 1 / Turret 2> Material removal rate 48.9 ml/min (3.0 in 3./min) <Spindle 1 / Turret 1> Tool Rotary tool spindle speed range Cutting speed Feedrate Depth of cut 12 mm ( 1 /2 in.) 530 min m/min (65.6 fpm) 106 mm/min (4.2 ipm) 10 mm (0.4 in.) 16 mm ( 5 /8 in.) 400 min m/min (65.6 fpm) 80 mm/min (3.1 ipm) 15 mm (0.6 in.) Tool Rotary tool spindle speed range Cutting speed Feedrate Depth of cut 50 mm (2 in.) <4 teeth> 955 min m/min (492.2 fpm) 764 mm/min (30.1 ipm) 1.6 mm (0.06 in.) Material removal rate Approx. 31%UP Drilling Conventional machine Material removal rate Tool Rotary tool spindle speed range Cutting speed Feedrate 19.5 ml/min (1.2 in 3./min) 13 mm (0.51 in.) 612 min m/min (82.0 fpm) 147 mm/min (5.8 ipm) 25.6 ml/min (1.6 in 3./min) <Spindle 2 / Turret 2> 16 mm ( 5 /8 in.) 490 min m/min (82.0 fpm) 127 mm/min (5.0 ipm) Tapping Conventional machine Tool M12 P1.75 M16 P2.0 <Spindle 2 / Turret 3> Rotary tool spindle speed range Cutting speed 398 min m/min (49.2 fpm) 200 min m/min (32.8 fpm) JIS: Japanese Industrial Standard The milling ability shown here is for C-axis brake specifi cations. The cutting test results indicated in this catalog are provided as an example. The results indicated in this catalog may not be obtained due to differences in cutting conditions and environmental conditions during measurement.

25 Basic structure Orthogonal Y-axis In the NZ Series, all the Y axes are orthogonal. This allows high-efficiency machining because of its excellent straightness and high-speed feed. Also, its extremely rigid structure offers high-precision machining equal to or better than a machining center. As a multi-axis machine, it boasts outstanding milling ability surpassing the best multi-axis lathe. Y-axis Y-axis

26 Basic structure Highly rigid body With the NZ Series, we achieved both high flexural rigidity and a light body by making repeated use of the most advanced analytical techniques. We used FEM analysis to simulate the structure's deformation under load. By making fine adjustments to every detail, from the thickness of the bed to the shape and arrangement of the ribs, we achieved high flexural rigidity. At the same time, we managed to make the body light. FEM: Finite Element Method Spindle lubrication We used a heat-symmetrical structure for the spindle, which is the biggest source of heat, to keep the temperature even around the spindle. For the spindle itself, temperature increases are controlled by the spiral oil jacket which completely encloses it, right to the rear. Oil jacket Oil cooler This circulates coolant to control thermal displacement.

27 Spindle Spindle 1 Spindle 2 Machine type Other company s machine Conventional machine Other company s machine Conventional machine Chuck size 6-inch 6-inch 6-inch 8-inch 8-inch 8-inch Bar work capacity 42 mm (1.6 in.) 52 mm (2.0 in.) 52 mm (2.0 in.) 65 mm (2.5 in.) 65 mm (2.5 in.) 65 mm (2.5 in.) Max. spindle speed 6,000 min -1 6,000 min -1 6,000 min -1 5,000 min -1 5,000 min -1 5,000 min -1 Spindle drive motor 11/7.5 kw (15/10 HP) 22/18.5 kw (30/24.7 HP) <30 min/cont> 22/18.5 kw(30/24.7 HP) <25%ED/30 min/cont> 25/22 kw (33.3/30 HP) <40%ED/30 min/cont> 22/18.5 kw (30/24.7 HP) 22/18.5 kw (30/24.7 HP) <30 min/cont> 25/22 kw (33.3/30 HP) <30 min/cont> Machine type Chuck size 6-inch (Spindle 1) 6-inch (Spindle 2) 8-inch (Spindle 1) 8-inch (Spindle 2) Spindle acceleration time 3.58 sec. (06,000 min -1 ) 3.65 sec. (06,000 min -1 ) 3.26 sec. (05,000 min -1 ) 3.18 sec. (05,000 min -1 ) Spindle deceleration time 3.10 sec. (6,0000 min -1 ) 3.10 sec. (6,0000 min -1 ) 2.67 sec. (5,0000 min -1 ) 2.65 sec. (5,0000 min -1 ) Measurements are with a chuck fitted Bar work capacity for 80 mm (3.1 in.) specifications<please contact Mori Seiki> Machine type Chuck size 10-inch (Spindle 1) Bar work capacity 80 mm (3.1 in.) Max. spindle speed 4,000 min -1 Spindle drive motor 26/22 kw (34.7/30 HP) <30 min./cont> For T3 specifications: It is necessary to consider restrictions to make the tool tip go over the spindle center during I.D. boring with Turret 1 (upper left) on the Spindle 1 side. For boring with Turret 2 (lower), there is no restriction to be considered. The photo shows the NZ2000 T3Y3

28 Variations 2-turret specifications Turret 1 Turret 2 Turret 1 Turret 2 3-turret specifications Turret 1 Turret 2 Turret 3 Turret 1 Turret 3 Turret 2 Wide work envelope Distance between spindle large noses 1,130 mm (44.4 in.) Backward tool max. tool length Conventional machine 100 mm (3.9 in.) 155 mm (6.1 in.) <Turret 1, Turret 3>

29 Operability, Maintenance Accessibility Centralized layout of devices Improved reliability To make operations inside the machine easier, the distance from the front of the machine to the spindle is shorter. Devices which require frequent inspection are placed on the right side of the machine, allowing faster maintenance and inspection. We have reduced the number of parts in conventional turrets by 50%. The simple yet sturdy structure makes it more reliable. 850 mm (33.5 in.) 1,275 mm (50.2 in.) The photo shows the NZ2000 T3Y3

30 Operability, Maintenance Door opening width The door opens wide, allowing easy workpiece loading and unloading and maintenance inside the machine. Swivel-type operation panel The operation panel which swivels from 0 to 90 degrees improves visibility during operation. 890 mm (35.0 in.) 90 The coolant tank pulls out to the front Lubricating oil tank (for slideways) The supply port for the lubricating oil tank for the slideways is located in the front of the machine for easy refilling. The coolant tank, which can be pulled out to the front of the machine, offers better chip disposal in the tank and easier maintenance for the chip conveyor (option). The photo shows the NZ2000 T3Y3

31 Transfer system Bar feeder specifications <Please contact Mori Seiki> Complete bar machining is possible on a single machine when coupled with a workpiece unloader. You won t need a work loader/ unloader or turnover unit. Recommended accessories Bar feeder Signal tower Work stopper Multi counter Guide bush Workpiece unloader Bar feeder (cover interlock available) <System example> The illustration may differ from the actual equipment. The chip conveyor is right disposal only. Gantry loader specifications<please contact Mori Seiki> Gantry loader From supply of raw materials to discharge of completed product, processes are conducted automatically within the one machine. With a system designed for high-speed mass production, and a loader equipped with a number of devices to increase speed, non-cutting time has been reduced. Furthermore, the shutter opening and closing speed for the loader entry section has also been increased. In addition to reducing noise by employing speed reducer with a helical gear in the loader drive section, maintainability has also been improved by inserting grease. Workstocker <System example> The illustration may differ from the actual equipment. The chip conveyor is right disposal only. Back end double hands Standard features 14-station rotary workstocker (LG-05) Optional features 20-station rotary workstocker/26-station rotary workstocker (LG-05) Work counter (PC counter) Gantry-type loader for shaft workpieces Turret-mounted workpiece-pusher Hand airblow Automatic power off Chuck air blow Spindle orientation Center-guide bar specifications (workpiece pallet) Quality check chuter Low air pressure detecting switch Hexagonal material specifications (workpiece pallet)

32 Transfer system Robot specifications<please contact Mori Seiki> By introducing a robot, workpieces can be transferred efficiently and productivity is improved. Recommended accessories Transfer conveyor Chuter By combining the machine with a transfer system which is suitable for the shape and use of the workpieces, you can construct a more efficient system. <System example> The illustration may differ from the actual equipment. The chip conveyor is right disposal only. Robot Transfer conveyor Peripheral equipment Internal (manual) tool presetter (Spindle 1 side/spindle 2 side) Collet chuck Spindle 1 side Spindle 2 side In-machine workpiece measurement system Oil mist collector

33 Peripheral equipment External chip conveyor Workpiece material and chip sizepossiblenot suitable Available specifications Steel Cast iron Aluminum, non-ferrous metal Long Short Powdery Short Long Short Powdery Hinge type+drum filter Hinge type Scraper type Scraper type + Drum filter <Please contact Mori Seiki> Please use a steel filter Magnet scraper type <Please contact Mori Seiki> Magnet scraper type + Drum filter <Please contact Mori Seiki> Please use a steel filter Effective for ferrous alloys Effective for ferrous alloys Approximate chip size Short: Short: chips shorter than 50 mm (2.0 in.), blocks of chips smaller than 40 mm (1.6 in.). Long: bigger than the above. External chip conveyor Chip flow Chip bucket The options table shows the general options when using coolant. If you are not using coolant, or if the coolant system and the machine are combined, changes may be necessary depending on the specifications required. Please select a chip conveyor to suit the shape of your chips. When machining special or difficult-to-cut material (cutting hardness HRC 45 or higher), please consult with your Mori Seiki representative. We have prepared several options for different chip shapes and material. For details, please consult with your Mori Seiki representative. The photo shows the Hinge type + Drum filter Super-high pressure coolant system (separate type) This is effective for chip disposal, cooling the machining point and extending tool life. Recommended equipment Coolant cooling unit (separate type) The super-high pressure coolant unit generates a lot of heat because it discharges coolant at high pressure. The coolant cooling unit controls the temperature of the coolant and suppresses temperature increases in the workpiece, tools and table, ensuring stable machining accuracy. This is essential equipment when using super-high pressure coolant. A unit with a heater will be customized. Coolant cooling unit (separate type) Super-high pressure coolant system Rated pressure MPa (psi) 7.0 (1,015) Discharge volume L/min(gpm) 50 Hz 20 (5.3) 60 Hz 25 (6.6) Coolant tank The photo shows the NZ2000 T3Y3

34 Chip disposal The turtleneck structure Patent pending By using an ORC (Octagonal Ram Construction) for Turret 2's Y-axis, we have been able to save space for the axis guides, eliminating chip accumulation. This structure offers excellent chip disposal. The round turtleneck structure prevents chips from accumulating on Turret 2. The labyrinth structure for the bed cover Patent pending By completely eliminating gaps in the cover, we have prevented chips from infiltrating inside. This protects the guide surfaces and the ball screws from chips. (fewer gaps) Chip infi ltration is prevented by gun metal. Even if chips do get past the gun metal and molded resin, the walls prevent them from infi ltrating. Chip infi ltration is prevented by molded resin. Ball screw Guide surfaces The back fl ow preventer stops chips from hitting the molded resin.

35 Eco-friendly Reduced consumption of lubricating oil The amount of lubricating oil required for the slideways has been reduced, contributing to energy savings. Conventional machine Lubricating oil ml/h 30.6 ml/h Supply cycle 1.03 days 3.81 days Cycle pump 6 L (1.6 gal.) type <effective amount: 4.1 L (1.1 gal.)> 4 L (1.1 gal.) type <effective amount: 2.8 L (0.7 gal.)> Consumption of lubricating oil per hour Compared with conventional machine Approx. 1/5 Reduced consumption of electricity Built-in worklight Off Built-in worklight On Automatic machine light function If the operating panel is not touched for a certain amount of time, the interior light turns off. This saves energy and lengthens the life of the machine lights. Function to reduce power consumption during standby The inverter type hydraulic unit reduces power consumption during standby. Automatic sleep function If the keyboard is not touched for a certain amount of time and NC operation is not being performed, power is cut to the servo motor, the spindle, the coolant pump and the chip conveyor, thereby saving energy. Power-saving settings screen Spindle 1 External chip conveyor

36 A New High-Performance Operating System for Multi-Axis Turning Centers A new high-performance operating system that pursues ease of use, and combines the best hardware in the industry with the advanced application/network systems. Outstanding operability thanks to upgraded hardware Enhanced functionality by incorporating CAM software New functions for easier setup and maintenance Inside and outside machine can be monitored on the screen (option) Outstanding operability USB port / Memory card slot These can be used for inputting/outputting data such as NC programs and diagram data. Keyboard A PC-type keyboard is used as standard, making key input easy. A keyboard with a conventional key layout is also available as an option. Mouse tray (detachable) The mouse tray and USB port are useful in performing 3D cutting simulations in the CAM software or conversational function. You can smoothly and accurately turn the object on the screen by using a mouse. 19-inch large screen A wide-angle, long-life, high-resolution TFT display is used. The industry s largest 19-inch display with bright, easy-to-see colors. Brightness adjustment is possible. MAPPS Previous model: 15 inches 19inches Vertical soft-keys Vertical soft-keys are arranged on the left and right sides of the screen. The vertical soft-keys can be used as option buttons or shortcut keys to which you can assign your desired screens and functions, allowing you to quickly display the screen you want. Advanced hardware Reduction of drawing time Shorter drawing time was achieved thanks to increased CPU performance. 42 sec. 57 sec. Approx. Reduced by 27 Comparison of hardware with MAPPS CPU Core Duo T GHz Pentium M 1.6 GHz (Dual CPU core) Main memory 2 GB (1 GB2) 512 MB User area 1 GB 50 MB USB ports (Screen side: 1, Bottom and back USB ports (Side: 1, Back: 1) of operation panel: each 1) Interface LAN 2 ports (1000BASE-T) LAN 1 port (100BASE-T) RS-232-C port RS-232-C port Memory card slot Memory card slot Uses vertical soft-keys Bottom 12 keys Soft-keys Left/right 12 keys Bottom 12 keys The photo shown may differ from actual machine. MAPPSMori Advanced Programming Production System

37 Option Functions for multi-axis machining 3D interference checking function Checks for interference in 3D for spindles, workpieces, soft jaws, tools, holders and turrets. Since the machine will stop when interference is detected either in manual or in automatic mode, we have achieved the world s safest system against interference. The 3D interference checking function will check for interference accurately as long as the 3D model exactly matches the actual configuration of the spindles, workpieces, soft jaws, tools, holders and turrets. Customized design is required for special shape. For details, please refer to the description of 3D interference checking function in the NC control unit specifications. A cutting simulation that shows how material is removed as machining proceeds cannot be carried out during a 3D interference check. Running Interference occurred Installation of model data Standard machine model data for interference check (internal cover, spindle, turret and workpiece unloader) and standard tool model data are pre-installed, enabling users to check for interference in 3D without defining the model data. Additionally, with the conversational function, tools, workpieces etc. can be registered in accordance with the guidance. For 3D interference checking function Downloading tool models from WEB By using MORI-NET Global Edition Advance, you can directly download tool models from the Mori Seiki web page to your machine, enabling shorter tool model creation time. 3D tool model Mori Seiki website Information about the screen is current as of January 2010.

38 A New High-Performance Operating System for Multi-Axis Turning Centers Faster creation of programs CAM software (ESPRIT) CAM software is incorporated into the MAPPS, allowing programming of 3D shapes of complex, higher added-value workpieces. No need to prepare post processors You can start using CAM software as soon as you obtain a machine Cost for purchasing CAM software can be saved ESPRIT can also be installed in a PC (Floating license) Programs created on the PC can be modified on the MAPPS 2-year warranty support (including free update) Conversational automatic programming This function allows users to create programs simply by following the guidance on the screen. Programming has been greatly simplified as data input required has been minimized, even for machining of complex shapes. Machining menu List display function Contour input The milling function has been greatly enhanced. A drilling and milling menu equal to that of a machining center is included. Customers who often use the conversational function will be able to create programs more quickly by entering a lot more data on a single screen. For this reason, as well as the standard screen, we have prepared a list display function which allows you to enter conversational data on a single screen, and which can be used just by switching the parameters. Automatic cross-point calculation function <Patented in Japan> By entering the drawing dimensions, the necessary intersections and contact points for the program are automatically calculated. Defining curves and extended lines (outside the shape) is easily accomplished. Tool order function Relief machining 2-turret machining <balance cutting> By delaying the position where the cutting begins, we doubled the amount of material cut. You can distinguish the machining spindle by the color and display the path waiting function so that it is easy to understand. What s more, you can also display process time studies using the tool order screen. By synchronizing tool movement, we raised the amount of feed. Detailed machining conditions such as machining areas and cutting directions can be set with GENERAL in MACHINING MENU, allowing users to machine without re-calculation and re-input of shape data.

39 Option Improved ease of setup File display and Memo function Data for setups, including tool data, drawing data and text data, can be viewed on MAPPS. Text data is editable. Simple soft jaw forming function The setup-saving function automatically handles everything from rough machining to finishing, simply by entering the required dimensions for soft jaw forming and the cutting conditions on the screen. Viewable file types PDF TXTEditable Any file that can be displayed with Internet Explorer is available Improved ease of maintenance Improved work efficiency Please contact Mori Seiki Troubleshooting When an alarm occurs, MAPPS identifies the cause of the trouble and provides solutions. (Soon to be released) MAPPS Camera Images taken by cameras installed inside/outside the machine can be displayed on the programming screen. This function is useful for maintenance. Possible camera installation points Inside machine (to check machining) Chip bucket (to check chip accumulation) Tool magazine (to check cutting tools) Other points requested by customers N E W Providing a high-level customer support service through the Internet! This system provides customer support services enabling high-speed transmission of large-volume data among the machines, offices and Service Center through the network, combining the internal LAN and the Internet. High-speed remote operation Downloading tool models from WEB Input and output of large volume data Viewing the Mori Seiki magazine Mori Seiki Service Center Your machine Information about the screen is current as of January 2010.

40 General view mm (in.) Front view Side view Plan view

41 Spindle speed-torque/output-rotation speed diagram Spindle /Standard Max. spindle speed : 6,000 min -1 Spindle drive motor : 22/18.5 kw (30/24.7 HP) <25%ED/30 min/cont> /High output/option Max. spindle speed : 6,000 min -1 Spindle drive motor : 25/22 kw (33.3/30 HP) <40%ED/30 min/cont> /Standard Max. spindle speed : 5,000 min -1 Spindle drive motor : 25/22 kw (33.3/30 HP) <30 min/cont> /High-torque/option Max. spindle speed : 5,000 min -1 Spindle drive motor : 25/22 kw (33.3/30 HP) <30 min/cont> Rotary tool spindle Max. rotary tool spindle speed : 6,000 min -1 <Standard> : 12,000 min -1 <Option> Rotary tool spindle drive motor : 7.5/5.5 kw (10/7.5 HP) <30 min/cont>

42 Standard & Optional features Spindle (Spindle 1Spindle 2) 6,000 min -1 : 22/18.5 kw (29.3/24.6 HP) <25%ED/30 min/cont> 6,000 min -1 : 25/22 kw (33.3/29.3 HP) <40%ED/30 min/cont> <high output> 5,000 min -1 : 25/22 kw (33.3/29.3 HP) <30 min/cont> 5,000 min -1 : 25/22 kw (33.3/29.3 HP) <30 min/cont> <high-torque> Without lock function Spindle orientation Software lock Mechanical lock Spindle 1 Air purge Spindle 2 C-axis brake (Spindle 1, Spindle 2) (holding power of the servo motor) C-axis brake (Spindle 1, Spindle 2) When the milling diameter exceeds the bar work capacity, please select the optional C-axis brake (for Spindle 1 and Spindle 2). Workpiece holding device 6-inch Hydraulic chuck (Spindle 1) 8-inch 10-inch 6-inch Hydraulic chuck (Spindle 2) 8-inch 10-inch Spindle 1 chuck high/low pressure system Spindle 2 chuck high/low pressure system Spindle 2 tailstock Turret 1 Y-axis 16-station bolt-tightened turret 16-station quick-change turret (VDI) Max. rotary tool spindle speed 6,000 min -1 12,000 min -1 Turret 2 Y-axis 16-station bolt-tightened turret 16-station quick-change turret (VDI) Max. rotary tool spindle speed 6,000 min -1 12,000 min -1 Turret 3 Y-axis 16-station bolt-tightened turret 16-station quick-change turret (VDI) Max. rotary tool spindle speed 6,000 min -1 12,000 min -1 Improved accuracy Turret 1 Direct scale feedback (X-axis) Turret 2 Turret 3 Chip disposal Chip conveyor interface Right disposal type, prepared by customer Right disposal type, Hinge type + Drum filter Right disposal type, Hinge type Right disposal type, Scraper type Chip conveyor Right disposal type, Scraper type + Drum filter Right disposal type, Magnet scraper type Right disposal type, Magnet scraper type + Drum filter Chip bucket

43 Standard featuresoptionplease contact Mori SeikiNon available Coolant Coolant system 325/520 W (50/60 Hz) Coolant system high pressure 635/1,040 W 1.5 MPa (217.5 psi) Coolant flow switch Oil skimmer Coolant gun Coolant float switch Super-high pressure coolant system (separate type) Coolant in upper part of chuck Coolant cooling unit (separate type) 7.0 MPa (1,015 psi) Interface Spindle 1 Spindle 2 Spindle 1,Spindle 2 Optional when using water-soluble coolant Compulsory when using oil-based coolant (please consult with your Mori Seiki representative) Spindle 1 through-spindle coolant system Spindle 2 through-spindle coolant system Air blow Chuck (Spindle 1) Tool tip (Turret 1) Tool tip (Turret 2) Tool tip (Turret 3) Spindle 1 through-spindle air blow Spindle 2 through-spindle air blow Oil mist collector HVS-220 Oil mist collector interface HVS-220 Semi-dry unit Measurement Internal (manual) tool presetter In-machine workpiece measurement system Automatic operation support Workpiece unloader Spindle 1 side Spindle 2 side Turret 1, Spindle 1 side Turret 1, Spindle 2 side Turret 2, Spindle 1 side Turret 2, Spindle 2 side Turret 3, Spindle 2 side Spindle 1 (Workpiece receiver) Spindle 1 (Workpiece receiver) + Spindle 2 (Workpiece receiver) <With workpiece transfer conveyor> Spindle 1 (Workpiece receiver) Spindle 2 (Hand) <With workpiece transfer conveyor> Spindle 2 (Workpiece receiver) <With workpiece transfer conveyor> Spindle 2 (Hand) <With workpiece transfer conveyor> External workpiece bucket Spindle 2 Bar feeder interface Guide bushing Workpiece pusher 53 mm (2.1 in.) Operation support device/function Auto power off Total counter Work counter Earth leakage breaker Automatic door Others Built-in worklight Tool holders Hand tools Signal tower 1-stage Signal tower 3-stage White (program end) Red (alarm) Green (NC operation in progress) Red, white, green Red, yellow, green Spindle 1, Spindle 2 chuck foot switch (2 series) Work stopper (in spindle) Dry anchor Safety fence interface (electrical interface) Some options are not available in particular regions. For details contact Mori Seiki. The information in this catalog is valid as of February 2010.

44 Numerical control unit specifications (MSX-701 ) Controlled axes Least input increment mm ( in.) Least command increment mm ( in.) Max. command value ±999, mm (±99, in.) Inch/metric conversion G20/G21 Machine lock Chamfering ON/OFF Backlash compensation ±9,999 pulses Stored pitch error compensation Abnormal load detection function Cutting feedrate Programming resolution multiplied by 1/10 Stored stroke check 2,3 Stroke check before movement Chuck, tailstock barrier Operation Automatic operation (memory) Dry run Single block Jog feedrate Manual zero return Reference position shift 05,000 mm/min ( ipm) <20-stage> Manual pulse handle feed 1 unit per control system 1, 10, 100 Manual handle retrace(t2, T2Y, and T2Y2 specifications are optional) Sequence number collation and stop Program restart Manual handle feed interruption Interpolation functions Positioning Thread-cutting/synchronized feed G00 (Linear interpolation type positioning is possible) Zero return G28 Zero return check G27 2nd reference point return G30 Multiple thread cutting Retract during thread cutting cycle Continuous thread cutting Polar coordinate interpolation G12.1G13.1(G112, G113) Variable lead thread cutting G34 High-speed skip terminal I/F 3rd and 4th reference point return Floating zero return G30.1 Polygon cutting Circular threading Feed functions Rapid traverse rate override F0/1/10/25/100% Feed per minute Feed per revolution Constant tangential velocity control Cutting feedrate clamp Automatic acceleration/deceleration Rapid traverse: linear type Cutting feed: linear type Feedrate override 0200% (10% increments) Override cancel Feed stop Program input Optional block skip 1 programs Max. command value ±8 digits Sequence number N5 digits Absolute/Incremental programming, Z, Y, CB, U, W, V, H Decimal point programming/electronic calculator type decimal point programming You can change the electronic calculator's decimal point programming by changing a parameter Diameter/radius programming (X-axis) Standard: Diameter Plane selection G17,G18, G19 Rotary axis designation Rotary axis roll-over Coordinate system setting G50 Automatic coordinate system setting Workpiece coordinate system G52, G53, G54-G59 Workpiece coordinate system preset (T2, T2Y, and T2Y2 specifications are optional) Sub-program call Up to 10 nestings Custom macro Custom macro common variables 600 variables (#100 #199, #500 #999) Single canned cycle Multiple canned cycle Multiple canned cycle Circular arc radius command F15 format Addition of optional block skip Soft key type 2-9 Interruption type custom macro G code system B/C 3-D coordinate conversion Program number 8 digits Relief machining MAPPS Island shape, open pocket MAPPS Mori-Post Advanced Mode MAPPS DXF import function MAPPS Miscellaneous functions/spindle speed functions Miscellaneous function 4-digit M code Auxiliary function lock Multiple miscellaneous function commands 3 programs Spindle functions 4-digit S code Constant surface speed control Spindle speed override 50150% (10% increments) Spindle 1 orientation (Mechanical lock, Spindle 1, Spindle 2) Includes the C-axis brake. The spindle orientation (without locks) is standard. Synchronized tapping Turning spindle

45 Standard featuresoption Tool functions/tool offset functions Tool function 4-digit T code Data input/output Memory card input/output Tool position offset Tool nose radius offset G40-G42 Tool geometry offsettool wear offset Tool offset measurement direct data input Tool life management Max. 64 sets 10-tool Number of tool life management sets (additional) Max. 64 sets 10-tool Editing Background editing Expanded tape editing Undo/Redo function MAPPS Line number display MAPPS Playback Machining time stamp User memory area 1 GB (for card DNC operation functions and data back-up) MAPPS Ethernet External workpiece number search (#1 #15) Fast data server DNC operation with memory card Files up to 10 MB in size can be edited 10/100/1000BASE-T (Built-in Ethernet function not supported) Memory card for Data server CF card 1 GB + ATA adapter Memory card for MAPPS CF card (2 GB/512 MB) + ATA adapter 3D interference checking function <MAPPS> Machine models for interference checking Standard internal cover, spindle and turret. Customized design is required for special shape. Setting and display Status display Clock function Actual position display Program comment display 190 characters Parameter setting display Self-diagnosis function Alarm display Alarm history display Operator message history display Operation history display Help function Running time display/number of parts display Actual feedrate display Display of actual spindle speed and T code Operation panel:display section 19-inch TFT color LCD Multi-counter display MAPPS Available items by type Controlled axes Item T2Y T2Y2 T3Y2 T3Y3 Controlled axes Simultaneously controlled axes Turret 1 X1, Z1, C1, T1, Y1 X1, Z1, C1, T1, Y1 X1, Z1, C1, T1, Y1 X1, Z1, C1, T1, Y1 Turret 2 X2, Z2, C2, T2 X2-1, X2-2, Z2, C2, T2, Y2 X2-1, X2-2, Z2, C2, T2, Y2 X2-1, X2-2, Z2, C2, T2, Y2 Turret X3, Z3, T3 X3, Z3, T3, Y3 Turret 1 X1, Z1, C1, Y1 X1, Z1, C1, Y1 X1, Z1, C1, Y1 X1, Z1, C1, Y1 Turret 2 X2, Z2, C2 X2-1, X2-2, Z2, C2, Y2 X2-1, X2-2, Z2, C2, Y2 X2-1, X2-2, Z2, C2, Y2 Turret X3, Z3 X3, Z3, Y3 Tool functions Number of tool offsets 99 sets (49 sets for each turret) 200 sets (66 sets for each turret) /Tool offset functions Additional number of tool offsets 200 sets (99 sets for each turret) 400 sets (99 sets for each turret) Editing Total program memory Total 320 m (1,050 ft) <128 kb> + number of stored programs: 250 Total 640 m (2,100 ft) <256 kb> + number of stored programs: 500 Total 640 m <256 kb> + number of stored programs: Total 1,280 m <512 kb> + number of stored programs: 1,000 Total 2,560 m <1 MB> + number of stored programs: 1,000 Total 5,120 m <2 MB> + number of stored programs: 1,000 Total 10,240 m <4 MB> + number of stored programs: 1,000 Total 20,480 m <8 MB> + number of stored programs: 1,000 The information in this catalog is valid as of February 2010.