Solid Oxide Fuel Cell mchp Demonstration

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1 Solid Oxide Fuel Cell mchp Demonstration Magnus Larsson / Per Balslev / Christoffer Greisen Magnus Larsson / Christoffer Greisen / Per Balslev, sept 23,

2 Dantherm Power Employees with the SOFC units Topsoe Fuel Cell Employees Dantherm Power Headquarters in Hobro, Denmark Magnus Larsson / Christoffer Greisen / Per Balslev, sept 23, 2014 TOFC Headquarters in Lyngby, Denmark 2

3 Solid Oxide Fuel Cell technology Conventional combustion technology Thermal energy conversion Mechanical energy conversion Chemically stored energy Fuel Cell Electricity High electrical efficiency (>50-60% Net eff.) Fuel flexibility (fossil fuels, bio fuels, synthetic fuels) High temperature operation ( C) Magnus Larsson / Christoffer Greisen / Per Balslev, sept 23,

4 Phase 1 Magnus Larsson / Christoffer Greisen / Per Balslev, sept 23,

5 Phase 2.1 CPO system Magnus Larsson / Christoffer Greisen / Per Balslev, sept 23,

6 The PowerCore concept Fuel Fuel processing SOFC Stack Heat (Offgas) Air Heat management Power Insulation Magnus Larsson / Christoffer Greisen / Per Balslev, sept 23,

7 Phase 2 - Two tracks CPO-based fuel processing (catalytic partial combustion) Simple system design Low electrical efficiency Reformer-based fuel processing Need water management and evaporator Higher electrical efficiency Magnus Larsson / Christoffer Greisen / Per Balslev, sept 23,

8 Phase 2.2 Natural gas PowerCore based system Magnus Larsson / Christoffer Greisen / Per Balslev, sept 23,

9 Phase 3.1 Magnus Larsson / Christoffer Greisen / Per Balslev, sept 23,

10 3rd generation design basis Anode recycle: To reach AC efficiencies above 50% and to minimize water management Compact design & thermal integration: To minimize heat losses to allow high fuel utilisation and high overall efficiency and to enable part load operation Simplify start-up HEX-burner module Pre-reformer Stack module Magnus Larsson / Christoffer Greisen / Per Balslev, sept 23,

11 Two PowerCore generations Magnus Larsson / Christoffer Greisen / Per Balslev, sept 23,

12 mchp natural gas PowerCores 2nd PowerCore generation 3rd PowerCore generation DC power: 1440W (80V at 18A) LHV DC efficiency: 52% AC efficiency: 43% with 170W bop & 94% DCAC inverter efficiency Built-in water evaporator & start-up burner 148 liters - 90kg Tested in various labs for >3000h DC power: 1560W (62.4V at 25A) LHV DC efficiency: 64% AC efficiency: 53% with 170W bop & 94% DCAC inverter efficiency Anode recycle concept with external start-up heater 35 liters - 30kg In demonstration Magnus Larsson / Christoffer Greisen / Per Balslev, sept 23,

13 BOL Performance from Topsoe PowerCore 65 DC efficiency 64 63,4 63,4 63,4 64,1 64, ,8 62,5 62,2 62, , DC efficiency PowerCore Voltage P-129 P-148 P-149 P-153 P-154 P-160 P-161 P-163 P-165 P-166 Magnus Larsson / Christoffer Greisen / Per Balslev, sept 23,

14 Phase 2 demonstration unit TOFC PowerCore first operated stand alone for control development purposes System and control tested and verified Water neutral system 3th party approval for CE-marking Two full systems tested in laboratory environment Photo: Dantherm Power Magnus Larsson / Christoffer Greisen / Per Balslev, sept 23,

15 Fourth generation SOFC mchp system in development 3700h bench system testing with Topsoe PowerCore Magnus Larsson / Christoffer Greisen / Per Balslev, sept 23,

16 DKµCHP SOFC f3 Klargøring af systemer til forsendelse Magnus Larsson / Christoffer Greisen / Per Balslev, sept 23,

17 DKµCHP SOFC f3 CE and performance test at DGC Magnus Larsson / Christoffer Greisen / Per Balslev, sept 23,

18 Demonstration sites near Sønderborg Magnus Larsson / Christoffer Greisen / Per Balslev, sept 23,

19 DKµCHP SOFC f3 Sønderborg Ride Klub (P187)(inspektion af DONG) Magnus Larsson / Christoffer Greisen / Per Balslev, sept 23,

20 DKµCHP SOFC f3 Kellmann VVS & Blik (P184) Magnus Larsson / Christoffer Greisen / Per Balslev, sept 23,

21 DKµCHP SOFC f3 SOFC µchp at EMC test Magnus Larsson / Christoffer Greisen / Per Balslev, sept 23,

22 ? Magnus Larsson / Christoffer Greisen / Per Balslev, sept 23,

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