Filtration Products. Condition monitoring and analysis of hydraulic and lubrication fluids

Transcription

1 Filtration Products Condition monitoring and analysis of hydraulic and lubrication fluids

2 Eaton combines sales, engineering, manufacturing, customer service and technical sales support with a focused business goal in mind: providing optimum filtration solutions for our customers. Following a path of continuous improvement, Eaton has maintained quality as a fundamental corporate strategy and a hallmark of all products and services. Eaton is a leader in manufacturing filtration products and solutions that include measurement, diagnostic and analysis technology as well as more than 4,000 hydraulic filter elements and corresponding filter housings. Condition monitoring and analysis of hydraulic and lubrication fluids In-line measuring On-line/off-line measuring Sensors Laboratory analysis and measurement 2

3 Cleanliness and How Eaton Can Help You Cleanliness is the measure of any solid or liquid contamination that is not part of a hydraulic system s working fluid. Cleanliness may: Ensure productivity at maximum efficiency Reduce service costs through preventative maintenance and monitoring Reduce equipment downtime through scheduled inspections Minimize safety hazards and prevent contaminationrelated outages Extend the service life of system components, which improves operating profitability by reducing maintenance costs Reduce repair costs and system downtime Fluids are the lifeblood of every hydraulic system. Fluid analysis is an important factor for determining whether your hydraulic system can operate efficiently and effectively. Inadequate fluid conditions are responsible for up to eighty percent of all hydraulic system failures. An effective fluid analysis program will help identify contamination and other problems not visible to the naked eye. Support services In addition to precision equipment and accessories for condition monitoring and analysis of hydraulic and lubrication fluids, Eaton provides a wide range of services, such as: State-of-the-art laboratory testing services Maintenance, calibration with certificate, software updates, trials On-site services: training, commissioning, repairs, equipment replacement Extensive network of sales and customer representatives Product specialists for customer application support Global technical support Calibration services Performance tests Device cleaning Secondary calibration Replacement of used and worn mechanical components Replacement of printing paper and ink ribbons Software updates 24-hour trials Calibration certification Saturation curves Oil analyses Contamination analyses Laboratory services Performed by certified specialists Employ the latest measuring instruments and testing devices Determination of contamination classes Contamination analysis Oil condition analysis Filter element inspection Customer-specific analyses Quality assurance of filter material Filter element inspections 3

4 Solid Contamination Solid contaminants are the main cause of failure and downtime in hydraulic and lubrication systems. Knowing the precise level of contamination is essential for the efficiency and functionality of a system. Contaminants can be introduced to a system during installation, accumulate inside during its operation, or introduced by external influences. This knowledge enables the operator to influence the system and intervene with appropriate corrective measures. Effects of solid contamination Increases system wear due to abrasion and erosion Shortens service life of system components and increases system failure Shortens service life of the fluid Contamination monitoring systems Provide immediate and precise diagnosis of the condition of a hydraulic system Monitor of filter performance so that it can be compared with the standards required for specific system components Provide precise determination of the optimal time to replace filter elements Reliably monitor the commissioning of new systems Diagnose hydraulic components such as pumps, bearings or gaskets Determine of the condition of new fluids during system start-up Verify the effectiveness of off-line filtration Document the effect of external conditions on the particle level of solid contaminants in the hydraulic system Advantages of immediate diagnosis Rapid results, no need to wait for lab analysis Timely and appropriate corrective actions Improve quality control Measuring methods The measurement systems and sets for monitoring oil condition are equipped with laser sensors that detect particles in fluid using the light blockade principle. The MPS metal particle sensors detect coarse metal particles using an inductive measurement process. Laser detector using the light blockade principle Particles Particles can be costly in a hydraulic system Laser diode Photo diode Measurement channel 4

5 Water Contamination The presence of water in hydraulic fluids is the second most common cause of failure and downtime in hydraulic and lubrication systems. Effects of water in hydraulic fluids Shortened service life of the fluid Reduced performance of the lubrication fluid Deterioration of control characteristics Reduced filterability Increased wear to the components Increased noise levels Loss of polarizing additives Increased acidity Rust formation Increased contamination levels Oil contaminated with water under the microscope Filtered rust particle How water enters a system Improper storage Residue from cleaning Humidity/condensation Through bearings or penetrable points (such as hair-line cracks, caps, faulty gaskets, etc.) Sensor design Protective layer Polymer foil Types of water in a system Dissolved water (up to the saturation limit of the fluid) Emulsified and free water (above the saturation limit of the fluid) Electrodes Ceramic carrier Measuring principle The WSPS 05 sensor is a capacitive sensor that uses a polymer foil as a dielectric between two electrodes. This foil can absorb water molecules due to its microporous structure. The absorption causes the capacity of the sensor and the frequency of the resonant circuit to change. The change in frequency is detected and converted into an electrical output signal. What is measured The WSPS 05 sensor measures the relative water content in a fluid. The result is expressed as a percent of water saturation of the fluid. A value of 100 percent means that the fluid is completely saturated and contains hazardous free water. The measurement results of the WSPS 05 sensor are different from those of water content analysis using the Karl Fischer method, which specify the total amount of free and dissolved water in the fluid. A theoretical relation to water content in ppm (mg/kg) according to the Karl Fischer method, can be established using the specific saturation curve and the temperature of the tested fluid. The characteristic curves for different fluids are programmed as standard in the display unit of the WSTM 01 set. Characteristic curves for additional oils can also be programmed. Water saturation determination with WSTM 01 set Water content (ppm) Oil sample with 100 ppm Oil sample with 600 ppm Temperature F C 5

6 Monitoring of Hydraulic and Lubrication Fluids (blue tooth) (blue tooth) 2 x 4 20mA 3 x 4 20mA RS232 Ethernet RS232 CAN RS232 CAN RS232 CAN MPM 01 set System for monitoring metal particles CCM 01 set Contamination control and monitoring system ISO 4406:99, NAS 1638 WSTM 01 set System for monitoring water saturation and temperature Water saturation, temperature, water content (ppm) IVS 01 In-line multi-functional sensor for monitoring oil condition Viscosity, temperature, relative dielectricity Ethernet CSM 02 Multi-analysis system for hydraulic and lubrication fluids ISO 4406:99 Water saturation, temperature, viscosity, relative dielectricity up to 290 psi (20 bar) up to 725 psi (50 bar) up to 363 psi (25 bar) up to 363 psi (25 bar) psi ( bar) Hydraulic system psi ( bar) psi ( bar) Oil sample BSS 2 Bottle sampling system CCS 4 Contamination control system ISO 4406:99, NAS 1638, ISO 4406:87, SAE AS 4059:01 Water saturation, temperature, water content (ppm) OCM 01 System for monitoring oil condition ISO 4406:99, NAS 1638, SAE AS 4059:01 Water saturation, temperature, water content (ppm), relative dielectricity, viscosity USB-A RS232 USB-A RS232 USB stick User computer LabVIEW data manager Excel data sheet USB stick User computer LabVIEW data manager EXCEL data sheet PLC Programmable control 3 x 4 20mA USB-B CAN CCT 01 set Trasmitter system for contamination control ISO 4406:99 up to 725 psi (50 bar) User computer LabVIEW data manager Excel data sheet In-line systems Off-line systems On-line systems Element spectral analysis potential sources of metals in oil Guidelines for determining, achieving and maintaining target purity levels with high-performance filters (Beta Ratio 200) Aluminum abrasives, aluminum mill, bauxite, bearing metal, catalyst, coal contaminant, fly ash, foundry dust, granite, paint Antimony journal bearings, solder Low pressure Medium pressure High pressure Arsenic antioxidants, bactericide, mineral oil Under 2,030 psi (140 bar) 2,030 to 3,045 psi (140 to Over 3,045 psi (210 bar) Barium engine additives, grease moderate conditions 210 bar) or low pressure or medium pressure plus Beryllium aircraft construction, bearings, mineral oil Bismut journal bearings plus severe conditions 1 severe conditions 1 Boron EP additives, coolant inhibitor ISO ISO ISO Cadmium journal bearings, platings Most sensitive Filter micron Filter micron Filter micron target target target Calcium cement dust, detergent, fuller s earth, grease, gypsum, hard water, system components ratings level ratings level ratings level lignite, limestone, mining dust, oil additive, road dust, rubber, salt water, slag Carbon abrasives, carbides, carbon steel, graphite, hard metal, mineral oil, soot, synthetic material PUMPS Fixed external gear 22/18/14 25VG 20/16/13 10VG 20/16/13 10VG Chromium chrome plating, hardcoat, paint, ring plating, stainless steel, Vane 22/18/14 25VG 20/16/13 10VG 20/16/13 6VG Cobalt tooling steels additives, hard metal, tooling steels Fixed piston 20/16/13 10VG 20/16/13 6VG 19/15/11 3VG Hafnium nuclear technology Variable piston 20/16/13 6VG 19/15/11 3VG 18/14/10 3VG Iron asbestos, cast iron, catalyst, cleaning detergent, fly ash, mill scale, ore dust, paint, rust, talc, zeolite VALVES Lead babbitt, bearing overlay, gasoline additive, solder, paint Check valve 22/18/14 25VG 20/16/13 10VG 20/16/13 10VG Lithium dust, grease, salt water Magnesium aluminum alloy, engine additives, fuller s earth, hard water, road Directional valve solenoid 22/18/14 25VG 20/16/13 10VG 20/16/13 10VG dust, salt water, turbines Flow control valve 22/18/14 25VG 20/16/13 10VG 20/16/13 10VG Mercury bactericide, batteries Molybdenum metal alloys, EP additives, MoS 2, rings Screw-in valve 20/16/13 10VG 20/16/13 6VG 19/15/11 3VG Nickel hard steel, plating, stainless steel, stellite Proportional valve 19/15/11 3VG 18/14/10 3VG 17/13/9 3VG Niobium turbine blades Phosphorus in AW/EP additives, cleaning detergent, oil additives, surface finish Servo valve 18/14/10 3VG 17/13/9 3VG 16/12/8 3VG Platinum catalyst, mineral oil ACTUATORS Potassium additives, coolant inhibitor, fertilizer, fly ash, granite, paper mill dust Scandium ICP reference Cylinders, vane and gear motors Silicon anti-foam additives, asbestos, cement dust, coolant additives, fly 23/19/15 25VG 22/18/14 16VG 20/16/13 6VG ash, foundry dust, glass, granite, limestone, mica, road dust, slag, Piston motors 20/16/13 10VG 20/16/13 6VG 19/15/110 6VG steel, synthetic lubricant, talc, wet clutch Silver bearing overlay, needle bearings, solder Hydrostatic drives 19/15/11 6VG 18/14/10 3VG 17/13/9 3VG Sodium additives, base stocks, coolant inhibitor, dirt, fly ash, grease, paper TEST BENCHES 15/11/7 1VG 15/11/7 1VG 15/11/7 1VG mill dust, road dust, salt, salt water Sulfur gypsum, mineral oil, MoS 2, rubber LUBRICATION OILS Tantalum hard metals, tooling steels Tellurium mineral oil Paper machine oils 20/16/13 10VG n/a n/a n/a n/a Titanium hard metal, paints, turbine bearings, turbine blades Steam turbine oils 19/15/11 6VG n/a n/a n/a n/a Tungsten hard metals, tooling steels Uranium ore dust, road dust (some types) Diesel engines 20/16/13 10VG n/a n/a n/a n/a Vanadium mineral oil, turbine blades, valves Mobile gearboxes 20/16/13 10VG n/a n/a n/a n/a Yttrium ICP reference Zinc AW additives, brass, galvanizing, grease, hard steel, oil additives, Industrial gearboxes 19/15/11 6VG n/a n/a n/a n/a plating, solder Radial bearings 19/15/11 6VG n/a n/a n/a n/a Zirconium abrasives, nuclear technology Roller bearings 18/14/10 3VG n/a n/a n/a n/a Ball bearings 17/13/9 3VG n/a n/a n/a n/a n/a = not applicable Note: 1 Severe conditions may include high flow surges, pressure spikes, frequent cold starts, extremely heavy duty use or the presence of water. 2 Two or more system filters of the recommended filter micron rating may be required to achieve and maintain the desired cleanliness level. 6

7 In-line Measuring Systems CSM 02 Multi-analysis system for hydraulic and lubrication fluids Multi-analysis system monitors the hydraulic and lubrication fluids through the measurement of solid contamination and optional water saturation, temperature, viscosity and relative dielectricity Can be used in stationary and mobile operations, and operates in an off-line cycle independent from the system being measured Optional sensor modules for the measurement of water saturation, temperature, viscosity and relative dielectric constants Ideal for analyzing foamed oils, e.g., in large gear boxes, test and flushing stands Effective measuring system for ensuring compliance with standards during the commissioning, maintenance and quality assurance of hydraulic and lubrication systems in various industries Touch panel operation Optional remote control via RJ45 interface (Internet and intranet) Display of measured values via RS-232 interface (optional thermal printer) Programmable alarm signals when thresholds are exceeded, using switching contact and notifications Internal memory for storing results (20 x 250 measured values) Power supply options: Protection class: IP 54 Operating suction range: Operating pressure range (optional): Viscosity: Automatic particle counting in 3 channels: 230 VAC/50 Hz/1.3 A/300 W or 110 VAC/60 Hz/2.6 A/300 W -2.9 to 2.9 psi (-0.4 to 0.5 bar) 508 psi (35 bar) 45 to 4,635 SUS (10 to 1,000 mm 2 /s) 32 to 122 F (0 to 50 C) Contamination class: ISO 4406: µm (c), 6.0 µm (c), 14 µm (c) Laser sensor calibration: ISO MTD in oil (ISO 11171:2000) Accuracy: Water saturation (optional): 0 to 100% ±1 (contamination class) Temperature (optional): - 40 to 266 F (-40 to 130 C) (IVS 01 sensor) or -13 to 212 F (-25 to 100 C) (WSPS 05 sensor) Dynamic viscosity (optional): 5 to 1,000 mpas Rel. dielectric constants (optional): 1 to 10 7

8 In-line Measuring Systems CCM 01 set Contamination control and monitoring system Cost-effective in-line monitoring solution for continuous operations Particle counter consisting of PFS 01 laser sensor for hydraulic and lubrication fluids and CCM 01 display unit Reliable determination of contamination classes according to ISO 4406:99 or NAS 1638 (switchable) Installation in new and existing systems Internal memory for storing results (100 measured values) Automatic monitoring function with control signal output when thresholds are exceeded (programmable) RS-232 interface LabVIEW data manager software (export to Microsoft Excel) for data management on an external computer CAN bus interface (CANopen compatible) Alphanumerical display Sturdy case CCT 01 set Transmitter system for contamination control Cost-effective in-line monitoring solution for continuous operations Contamination class transmitter consisting of PFS 01 laser sensor for hydraulic and lubrication fluids and CCT 01 transmitter system for contamination control Reliable determination of contamination classes according to ISO 4406:99 Output of contamination classes as per ISO 4406:99 as electrical signal (3 x 4 to 20 ma) Installation in new and existing systems Internal memory for storing results (1,000 measured values) USB interface for configuration and data transfer of current and saved measured values LabVIEW data manager software (export to Microsoft Excel) for data management on an external computer CAN bus interface (CANopen compatible) Sturdy case Power supply (external unit): Protection class: Max. operating pressure: Viscosity: Connection: Max. volume flow: Min. volume flow: 24 VDC/0.15 A/3.6 VA 100 to 240 VAC/50/60 Hz/24 VDC/0.6 A IP 65 (when cover is closed) 725 psi (50 bar) 45 to 1,854 SUS (10 to 400 mm 2 /s) G 1" threaded or G ¾" threaded 13.2 gpm (50 l/min) 0.13 gpm (0.5 l/min) Automatic particle counting 4 µm (c), 6 µm (c), 14 µm (c), 21 µm (c) or in 4 channels: 6.4 µm (c), 14 µm (c), 21 µm (c), 38 µm(c) Contamination classes: ISO 4406:99, NAS 1638 Laser sensor calibration: ISO MTD in oil (ISO 11171:2000) Accuracy: ±1 (contamination class) Power supply (external unit): Protection class: Max. operating pressure: Viscosity: Connection: Max. volume flow: Min. volume flow: 24 VDC/0.15 A/3.6 VA 100 to 240 VAC/50/60 Hz/24 VDC/0.6 A IP 65 (when cover is closed) 725 psi (50 bar) 45 to 1,854 SUS (10 to 400 mm 2 /s) G 1" threaded or G ¾" threaded 13.2 gpm (50 l/min) 0.13 gpm (0.5 l/min) Automatic particle counting in 3 channels: 4 µm (c), 6 µm (c),, 14 µm (c), Contamination classes: ISO 4406:99 Laser sensor calibration: ISO MTD in oil (ISO 11171:2000) Accuracy: ±1 (contamination class) Output data: 3 x 4 to 20 ma 8

9 WSTM 01 set Cost-effective in-line monitoring solution for continuous operations Display of theoretical water content for pretested fluids in ppm Set consisting of WSPS 05 sensor and WSTM 01 display unit Reliable determination of water saturation and temperature in oil-based and synthetic fluids Installation in new and existing systems Internal memory for storing results (100 measured values) Automatic monitoring function with control signal output when thresholds are exceeded (programmable) RS-232 interface LabVIEW data manager software (export to Microsoft Excel) for data management on an external computer CAN bus interface (CANopen compatible) Alphanumeric display Sturdy case MPM 01 set System for monitoring metal particles Cost-effective in-line monitoring solution for continuous operations Particle counter consisting of MPS metal particle sensor with inductive measuring technique and MPM 01 display unit for direct evaluation of measured results Can be supplied with MPS 01.2, MPS 02.1 and MPS 03.1 metal particle sensor Installation in new and existing systems Internal memory for storing results (100 measured values) Automatic monitoring function with control signal output when thresholds are exceeded (programmable) RS-232 interface LabVIEW data manager software (export to Microsoft Excel) for data management on an external computer CAN bus interface (CANopen compatible) Alphanumeric display Sturdy case Power supply (external unit): Protection class: Max. operating pressure: Viscosity: Max. flow velocity: Connection: 24 VDC/0.15 A/3.6 VA 100 to 240 VAC/50/60 Hz/24 VDC/0.6 A IP 65 (when cover is closed) 363 psi (25 bar) 45 to 1,854 SUS (10 to 400 mm 2 /s) -40 to 194 F (-40 to 90 C) [briefly 212 F (100 C)] 32 to 122 F (0 to 50 C) 79"/s (2 m/s) G ¾" threaded Temperature: -13 to 212 F (-25 to 100 C) Water saturation: 0 to 100% Accuracy (water saturation): ± 2% Accuracy (temperature): ± 0.4% 9

10 On-line/Off-line Measuring Systems CCS 4 Contamination control system The mobile CCS 4 contamination control system determines the solid contamination particle size distribution, water saturation and fluid temperature. The CCS 4 contamination control system measurement results provide a basis for analyzing the wear on hydraulic components, observing standards and detecting damage early. The system can be used both in pressurized operating modes and for unpressurized sampling (such as from a tank). : Optical particle counting via laser sensor Precise evaluation of contamination classes according to ISO 4406:99, ISO 4406:87, NAS 1638 and SAE AS 4059 Measurements are displayed as particle numbers according to contamination classes, water saturation, temperature and theoretical water content (ppm) Different automated measuring programs for single, continuous, cyclical and on-line measurements Rechargeable lithium polymer battery Internal memory for storing results (capacity for 4 x 100 measurements) Display of current and saved measured values via USB or RS-232 interface LabVIEW data manager software (export to Microsoft Excel) for data management on an external computer The CCS4 contamination control system is equipped with RS-232 and USB interfaces, and a number of accessories. LabVIEW data manager software Power supply (external unit): Protection class: Operating suction range: Operating pressure range: Viscosity: 15 VDC/5 A/75 VA 100 to 240 VAC/50/60 Hz/15 VDC/5.3 A IP 67 (when cover is closed) -2.9 to 2.9 psi (-0.2 to 0.2 bar) 22 to 6,000 psi (1.5 to 420 bar) 45 to 1,854 SUS (10 to 400 mm 2 /s) 32 to 122 F (0 to 50 C) Automatic particle counting 4.0 µm (c), 4.6 µm (c), 6.0 µm (c), 6.4 µm (c), in 8 channels: 10 µm (c), 14 µm (c), 21 µm (c), 38 µm (c) Contamination classes: ISO 4406:99, NAS 1638, SAE AS 4059 Laser sensor calibration: ISO MTD in oil (ISO 11171:2000) Accuracy: ±1 (contamination class) Water saturation: 0 to 100% Temperature: External factors have a large influence on lubricants during operation, which is why data on the precise contamination particle size distribution, water saturation, and fluid temperature is used to determine and analyze a system s condition. This valuable information ensures cost-saving measures can be introduced immediately before potential problems occur. 10

11 OCM 01 System for monitoring oil condition Mobile multi-analysis system for condition analysis in hydraulic and lubrication systems by measuring fluid parameters: solid contaminants, water saturation, temperature, viscosity and relative dielectricity Additional calculation of the theoretical water content for pretested fluids in ppm Documentation of the condition upon delivery of new hydraulic and lubrication systems Cost savings thanks to timely, condition-oriented servicing Ideal for analyzing foamed oils, such as in gear boxes For use in both pressure and suction lines Display of current and saved measured values via USB or RS-232 interface LabVIEW data manager software (export to Microsoft Excel) for data management on an external computer Power supply (external unit): Protection class: Operating suction range: Operating pressure range: Viscosity: 24 VDC/5 A/120 VA 90 to 230 VAC/50/60 Hz/24 VDC/5 A IP 67 (when cover is closed) -2.9 to 2.9 psi (-0.2 to 0.2 bar) 2.9 to 580 psi (0.2 to 40 bar) 92 to 3,615 SUS (20 to 780 mm 2 /s) 32 to 122 F (0 to 50 C) Automatic particle counting 4.0 µm (c), 4.6 µm (c), 6.0 µm (c), 6.4 µm (c), in 8 channels: 10 µm (c), 14 µm (c), 21 µm (c), 38 µm (c) Contamination classes: ISO 4406:99, NAS 1638, SAE AS 4059 Laser sensor calibration: ISO MTD in oil (ISO 11171:2000) Accuracy: ±1 (contamination class) Water saturation: 0 to 100% Temperature: Dynamic viscosity: 5 to 1,000 mpas Relative dielectric constants: 1 to 10 11

12 Sensors IVS 01 In-line multifunction sensor for monitoring oil condition The in-line multifunction sensor is used to monitor the oil condition in hydraulic and lubrication systems The sensor can assess the aging condition and the mixtures in the oil. Changes in viscosity, temperature and relative dielectricity are detected and measured before a system failure occurs The sensor can be programmed to monitor oil condition automatically and provide a precise assessment of the system s condition in order to carry out timely servicing Easy screw-in installation (G ¾ threaded) WSPS 05 sensor The WSPS 05 sensor is an effective diagnostic system for determining the saturation level of water in oil. The sensor detects the presence of free or emulsified water in hydraulic or lubrication systems, thereby enabling the user to prevent accelerated oil aging, increased wear, malfunctions and failure of components. The saturation of the fluid with water displays as a percentage. Saturation values of fluid are influenced by temperature. The WSPS 05 sensor includes an integrated thermal sensor that determines the exact temperature of the fluid during a measurement. Protection class: IP 67 Max. operating pressure: Ambient temperature for electronics: Connection: Temperature: Dynamic viscosity: Relative dielectric constants: 1 to 10 Output data: 24 VDC/0.2 A/4.8 VA 363 psi (25 bar) -40 to 266 F (-40 to 130 C) G ¾" threaded -40 to 266 F (-40 to 130 C) 5 to 1,000 mpas 4 x 4 to 20 ma or CAN bus interface (CANopen compatible) Protection class: IP 67 Max. operating pressure: Viscosity: Max. flow velocity: Connection: 12 to 30 VDC/0.1 A/max. 3 VA 363 psi (25 bar) 45 to 1,854 SUS (10 to 400 mm 2 /s) -40 to 194 F (-40 to 90 C) [briefly 212 F (100 C)] -13 to 185 F (-25 to 85 C) 79"/s (2 m/s) G ¾" threaded Temperature: -13 to 212 F (-25 to 100 C) Water saturation: 0 to 100% Accuracy (water saturation): ± 2% Accuracy (temperature): ± 0.4% Output data: 2 x 4 to 20 ma Recommended display unit: WSTM 01 set with numerical 4-line display for stationary in-line applications; results can be expressed in ppm for pretested fluids 12

13 MPS metal particle sensors Cost-effective in-line monitoring solution for continuous operations The MPS metal particle sensors employ an inductive measuring technique and can be used in hydraulic and lubrication fluids Sensor-linked detection of metal particles > 200 µm, > 260 µm or > 350 µm in terms of iron Monitoring of large gearboxes and detection of heavy wear at its initial stages by calculating the particle intake within a specific period Monitoring of component cleanliness (such as test benches for rinsing applications) Installation in new and existing systems Two output signals: counter pulse (24 V/7 ms) and diagnostic signal (24 V) Use both with and without MPM 01 monitor for detecting metal particles MPS 02.1 metal particle sensor Max. load on electrical output: 24 VDC/0.25 A/5 VA 10 ma Protection class: IP 67 Max. operating pressure: Survival temperature: 290 psi (20 bar) -22 to 185 F (-30 to 85 C)* -40 to 158 F (-40 to 70 C) -40 to 185 F (-40 to 85 C) Connection: SAE flange 1" Max. volume flow: Min. volume flow: Detection limit: Max. detection rate: Output data: 29 gpm (110 l/min) 7.93 gpm (30 l/min) 260 µm Fe 100 particles per second 1 x pulse (24 V/7 ms) 1 x diagnostic signal (24 V, if there is no fault) * The real minimum operating fluid temperature depends on the viscosity/ temperature ratio of the fluid in use. In principle, the regular operation of the sensors is only possible within the temperature range in which a sufficient flow of oil ("min. volume flow") is ensured. MPS 01.2 metal particle sensor MPS 02.1 metal particle sensor MPS 03.1 metal particle sensor MPS 03.1 metal particle sensor MPS 01.2 metal particle sensor Max. load on electrical output: 24 VDC/0.25 A/5 VA 10 ma Protection class: IP 67 Max. operating pressure: Survival temperature: Connection: Max. volume flow: Min. volume flow: Detection limit: Max. detection rate: Output data: 290 psi (20 bar) -22 to 185 F (-30 to 85 C)* -40 to 158 F (-40 to 70 C) -40 to 185 F (-40 to 85 C) Flange or threaded 13.2 gpm (50 l/min) 2.64 gpm (10 l/min) 200 µm Fe 100 particles per second 1 x pulse (24 V/7 ms) 1 x diagnostic signal (24 V, if there is no fault) Max. load on electrical output: 24 VDC/0.25 A/5 VA 10 ma Protection class: IP 67 Max. operating pressure: Survival temperature: 290 psi (20 bar) -22 to 185 F (-30 to 85 C)* -40 to 158 F (-40 to 70 C) -40 to 185 F (-40 to 85 C) Connection: SAE flange 1½" Max. volume flow: Min. volume flow: Detection limit: Max. detection rate: Output data: 84.5 gpm (320 l/min) 15.8 gpm (60 l/min) 350 µm Fe 100 particles per second 1 x pulse (24 V/7 ms) 1 x diagnostic signal (24 V, if there is no fault) * The real minimum operating fluid temperature depends on the viscosity/ temperature ratio of the fluid in use. In principle, the regular operation of the sensors is only possible within the temperature range in which a sufficient flow of oil ("min. volume flow") is ensured. * The real minimum operating fluid temperature depends on the viscosity/ temperature ratio of the fluid in use. In principle, the regular operation of the sensors is only possible within the temperature range in which a sufficient flow of oil ("min. volume flow") is ensured. 13

14 Laboratory Analysis and Measurement Systems Oil analysis Static sampling Vacuum pump, tubes and telescopic stick for sampling fluids from tanks or packing drums. Disposable pipette For sampling fluids with severe levels of contamination. Dynamic sampling Mini-measuring connections and tubes for dynamic sampling from pressurized pipes. PAS 01 kit for sampling and oil analysis Mobile mini-laboratory for conducting fluid analysis. Vacuum filtration set Includes an electric vacuum pump for preparing membrane samples for microscopic particle counting, gravimetric analysis and analysis of contamination types using the supplied micro magnifier. Water analysis Membrane filter 0.45 µm 5 µm Other consumables Transparent fluid Petri slides For WAS 01 water analysis kit Cleaning spray WIO solution WAS 01 kit for water analysis Mobile analysis kit for determining the water content percentage in mineral oils using the calcium hydride method. 14

15 Optional Accessories For oil and water analysis Bottle sampling set Two high-purity glass bottles (8 fl. oz. (200 ml); cleaned according to ISO 3722) with self-adhesive labels and shipping box. Microscope Equipped with an ocular micrometer, 3 lenses with 40x, 100x, and 400x enlargement, transmitted light source and cross table for particle counting Drop-ball viscometer Mobile device for determining dynamic viscosity, consisting of a graduated tube with integrated thermometer, 3 measuring balls, mirror and an electronic stopwatch. For CCS 4 contamination control system BSS 2 bottle sampling system 12 VDC/3 A/36 VA Power supply (external unit): 110 to 230 VAC/12 VDC Protection class: IP 40 Feed pressure: 87 psi (6 bar) Suction: 0 to 13.8 psi (0 to bar) External supply pressure: 72 to 145 psi (5 to 10 bar) [air volume Q min = 10.6 gpm (40 l/min)] Supply pressure connection: Quick-coupling NW 7.2 Hose connection: Miniature measuring connection with screw-in coupling M16x2 Facilitates optimal, laboratory-quality processing of bottle samples Sample degasification through internal vacuum system Variable adjustment of pressure for fluid supply Optional compressor available Secondary calibration sets CALSUS 01 + CALSOFT 01 Set for secondary calibration of laser sensor regarding particle sizes according to ISO 11171:99 in combination with the BSS 2 bottle sampling system Automatic calibration using CALSOFT 01 calibration software or graphical calibration Required solutions and certificates are included in delivery 15

16 CONDITION MONITORING AND ANALYSIS OF HYDRAULIC AND LUBRICATION FLUIDS In-line measuring systems On-line/off-line measuring systems Sensors Laboratory analysis and measurement systems Multi-analysis system CSM 02 Particle counting, viscosity, water saturation, temperature, relative dielectricity Particle counter CCM 01 set CCT 01 set MPM 01 set metal particle counter Particle counter CCS 4 Particle counting, water saturation Optional accessories BSS 2 Bottle sampling system Secondary calibration sets CALSUS 01 + CALSOFT 01 Oil condition IVS 01 Viscosity, temperature, relative dielectricty Water contamination WSPS 05 Water saturation, temperature Metal particles MPS 01.2 Oil analysis PAS 01 kit Water analysis WAS 01 kit Optional accessories Microscope Bottle sampling set Drop-ball viscometer Water contamination WSTM 01 set Water saturation, temperature Multi-analysis system OCM 01 Particle counting, viscosity, water saturation, temperature, relative dielectricity MPS 02.1 MPS 03.1 North America 44 Apple Street Tinton Falls, NJ Toll Free: (North America only) Tel: Europe/Africa/Middle East Auf der Heide Nettersheim, Germany Tel: Friedensstraße Altlußheim, Germany Tel: An den Nahewiesen Langenlonsheim, Germany Tel: China No. 3, Lane 280, Linhong Road Changning District, Shanghai, P.R. China Tel: Singapore 4 Loyang Lane #04-01/02 Singapore Tel: Brazil Av. Julia Gaioli, 474 Bonsucesso Guarulhos, Brazil Tel: For more information, please us at filtration@eaton.com or visit Eaton. All rights reserved. All trademarks and registered trademarks are the property of their respective owners. All information and recommendations appearing in this brochure concerning the use of products described herein are based on tests believed to be reliable. However, it is the user s responsibility to determine the suitability for his own use of such products. Since the actual use by others is beyond our control, no guarantee, expressed or implied, is made by Eaton as to the effects of such use or the results to be obtained. Eaton assumes no liability arising out of the use by others of such products. Nor is the information herein to be construed as absolutely complete, since additional information may be necessary or desirable when particular or exceptional conditions or circumstances exist or because of applicable laws or government regulations. US EFINCMS