ADI 9510-B Advantium 2 Plus Alarm INSTALLATION AND OPERATING INSTRUCTIONS Carefully Read These Instructions Before Operating Carefully Read These Controls Corporation of America 1501 Harpers Road Virginia Beach, VA 23454 Telephone 1-800-225-0473 or 757-422-8330 Fax 757-422-3125 www.concoa.com November 2009 Revision B
SAFETY BASIC SAFETY PRECAUTIONS MUST BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRICAL SHOCK OR INJURY. Connect the Advantium 2 Plus to the correct line voltage. A label on the product identifies what voltage it is wired for. CONNECTION TO AN INCORRECT VOLTAGE CAN CAUSE SERIOUS DAMAGE TO THE PRODUCT AND WILL VOID ANY WARRANTY. While the Advantium 2 Plus Alarm is dust and moisture resistant, it is NOT waterproof or completely sealed. It should be installed where it will not be subjected to rain or high concentrations of dust. Never pour or spray liquids directly onto the product. Install the Advantium 2 Plus where the ambient temperature range is between 0 F and 140 F. THIS PRODUCT IS NOT INTENDED FOR USE IN EXPLOSIVE ENVIRONMENTS. DO NOT INSTALL THIS PRODUCT IN ANY HAZARDOUS ENVIRONMENT. If product appears damaged in any way, do not use and request service from CONCOA. USER RESPONSIBILITY Service to this product should only be performed by CONCOA or an authorized CONCOA agent. Requests for service may be made through CONCOA CUSTOMER SERVICE at 1-800-225-0473. Written requests may be made using CONCOA s FAX number at 1-757-422-3125 or CONCOA s E-MAIL at info@concoa.com CONCOA accepts no responsibility for damage or injury if this product is modified in any way. CONCOA assumes/accepts no liability or responsibility for damage to individuals or equipment that may occur when using this product. i
Index Power Requirements...1 Alarm Relay Specifications...1 Understanding Alarm Operation...2 Mounting Requirements...5 Installation Instructions...5 Connecting Alarm to Switchover...6 Connecting Alarm Outputs...7 Setting Remote Alarm Outputs...9 Muting Audible Alarm...11 Enabling Alarm Delay Function...11 Changing Input Signal Polarity...12 Accessories...14 Warranty Information...15 ii
POWER REQUIREMENTS Input Voltage: PN 5750021-01-001 PN 5750022-01-001 115 VAC 50-60 hz. 220 VAC 50-60 hz. Power Consumption: 5 watts ALARM OUTPUT RELAY SPECIFICATIONS: Contacts: Contact Rating: Normally Open/ Normally Closed (selectable) Dry Contact 24 volts DC @.5 amps Max. 1
UNDERSTANDING ALARM OPERATION Figure 1 Figure 1 shows the location of the various inputs, outputs and indicators for the alarm. The Advantium 2 Plus is available in two models. The 5750021 is factory set to operate on 120VAC 50-60hz, The 5750022 is factory set to operate on 220VAC 50-60hz. MAKE SURE THAT YOU HAVE THE CORRECT MODEL FOR THE SUPPLY VOLTAGE YOU WILL BE CONNECTING TO. An ON/OFF power switch is provided on the bottom of the alarm. The switch must be in the ON position for the alarm to work. Input signals coming from the Switchover are connected to the alarm through an 6 position circular connector. 2
The Advantium 2 Plus provides output signals to indicate the state of the various alarms it is monitoring. These signals are brought out through relay contacts to a 4 position circular connector. The Advantium 2 Plus is factory set so that these output signals are brought out through Normally Closed (N.C.) contacts. Having these relays set to Normally Closed allows for configuring multiple Advantium 2 Plus alarms for remote locations as needed. These contacts can be changed, if needed, to Normally Open. Refer to the section in this manual Changing Output Relay Contacts. Figure 1 shows a view of the front panel. It is laid out with two status lights on the right side representing the Left Inlet, and Right Inlet alarm outputs originating from the Switchover. The two System Status indicator lights are bi-colored LEDs. This means that the same light can be turned ON as either a green indicator or a red indicator. A green LED indicates a normal condition while a red LED indicates an alarm condition. In the center of the front panel is an audible transducer. This transducer is used to provide an audible indication of an alarm condition. In the upper right portion of the front panel is a button labeled alarm silence. This button allows the operator to silence the audible alarm even though an alarm condition still exists. This audible alarm can be disabled if desired. Refer to the Section Muting Audible Alarm for instruction on how this is done. The Advantium 2 Plus supplies a +12vdc signal brought out to the Input connector that serves as a common supply voltage for the pressure gauge switches on the CONCOA Switchover. The pressure switch contacts are normally closed (N.C.). The Advantium 2 Plus uses the Normally Closed (N.C.) contact signals from the CONCOA Switchover to determine the state of the alarms monitored by the switchover. If there are no alarm conditions, the Advantium 2 Plus will turn ON the green indicator next to the status being monitored. The pressure switch contacts inside the switchover representing a specific alarm condition such as Left Inlet Alarm open when that alarm condition occurs. This open is sensed by the Advantium 2 Plus alarm. The response from the Advantium 2 Plus is to change the color of the indicator next to the status from Green to Red. At the same time, if enabled, the audible buzzer in the Advantium 2 Plus will begin to beep in a pulsing fashion. In addition, a set of contacts representing this alarm condition will open in the output section of the Advantium 2 Plus alarm. Both the change in LED color and the audible alarm will be delayed by 40 minutes if the Delay Alarm feature is enabled. 4
MOUNTING REQUIREMENTS Figure 3 INSTALLATIONS INSTRUCTIONS Included with the Advantium 2 Plus Alarm are four (4) screws and wall anchors. If using the wall anchors drill a 1/8 hole in each of the four locations of the mounting holes of the alarm. The alarm enclosure or the template provided may be used. Place the wall anchors into the wall and attach the alarm using the screws provided. Attach the output cable from the Switchover to the Input of the alarm. If using the output of the alarm to connect to another alarm or system, attach the output cable at this time. Plug the alarm into the appropriate power. Turn alarm ON by turning the Power switch on the bottom of the alarm to the ON position and test the system. The system may be tested once it is connected to the switchover by dropping the inlet pressure on each side of the switchover to below the trip point set on each pressure gauge. Refer to the operator s manual for the switchover to learn how to set the trip point. 5
CONNECTING ALARM TO SWITCHOVER The Advantium 2 Plus Remote Alarm is designed to interface to CONCOA s Switchovers. The 6-pin remote alarm interface connector is located at the bottom of the Advantium 2 Plus Alarm enclosure (See Figure 1). There are two ways to connect the product to a switchover. Ready made cable assemblies for connecting the Advantium 2 Plus Alarm to a switchover are available from the factory. Contact your local CONCOA Distributor or call 1-800-225-0473 for information. The other option is to build your own cable assembly to connect the two devices. For convenience, a mating 6-pin connector is provided to use in building this cable assembly. The switchovers also come with a mating connector that is used to attach to the switchover side of the cable assembly. The recommended cable for this assembly is 22 AWG, 6-conductor stranded wire (Alpha # 1176C or equivalent). The length of this cable should be limited to 1500 feet. Cut the 6-conductor cable to length. Remove the outer jacket of the cable to expose approximately 3/4 inch of the internal conductors on both sides of the cable. Strip away 1/4-inch of the insulation on each of the conductors. On the 6-pin connector, slide the protective cover, cable retainer, and locking nut over the end of the cable as shown in Figure 4. Figure 4 Figure 5 6
Using the pin assignments shown in Table 1 and the connector views in Figure 4 and Figure 5, solder the wires to the appropriate pins. After soldering is complete, slide the locking nut over the connector body. Snap the cable retainer into the body and then slide the protective cover over the cable retainer. Switchover Pin Number Table 1 Remote Alarm Pin Assignments 5750021/5740022 Alarm Pin Number 1 1 Left Inlet Status 2 2 Left Alarm. Function 3 3 +12v (provided by the remote alarm) 4 4 Right Inlet Status 5 5 Right Alarm. 6 6 Ground (provided by the remote alarm) CONNECTING ALARM OUTPUTS The Advantium 2 Plus provides output signals corresponding to the alarm conditions that it senses. These signals are presented through relay contacts and are brought out to a 4 pin circular connector on the bottom of the alarm. A mating 4 pin connector is provided to allow for connecting the alarm to other equipment. Pre-made cables are also available. Contact your local CONCOA Distributor or call 1-800-225-0473 for information. The relay contacts are configurable. They are factory set as Normally Closed (N.C.) but may be changed to Normally Open (N.O.) if needed. Refer to the Section Setting Remote Alarm Outputs in the manual for the procedure. The recommended cable for making an output cable assembly is 22 AWG, 4-conductor stranded wire (Alpha # 1174C or equivalent). The length of this cable should be limited to 1500 feet. Cut the 4-conductor cable to length. Remove the outer jacket of the cable to expose approximately 3/4 inch of the internal conductors on both sides of the cable. Strip away 1/4-inch of the insulation on each of the conductors. On the 6-pin connector, slide the protective cover, cable retainer, and locking nut over the end of the cable as shown in Figure 6. Using the pin assignments shown in Table 2 and the connector views in Figure 6 and Figure 7, solder the wires to the appropriate pins. After soldering is complete, slide the locking nut over the connector body. Snap the cable retainer into the body and then slide the protective cover over the cable retainer. 7
CONNECTING ALARM OUTPUTS (cont.) Figure 6 Figure 7 Table 2 Remote Alarm Output Pin Assignments Alarm Output Connector Pin Number Function 1 Left Inlet Alarm 2 Right Inlet Alarm 3 +12v (provided externally) 4 8
SETTING REMOTE ALARM OUTPUTS The output signals from the Advantium 2 Plus are brought out of the alarm through relay contacts. These contacts are set as Normally Closed (N.C.) FACTORY DEFAULT. The relay contacts can be reconfigured as Normally Open (N.O.). To change the relay configuration perform the following steps: 1. Turn AC power switch OFF and unplug the alarm from AC power. 2. If the alarm is anchored to a wall remove the four screws holding it to the wall to gain access to the back of the unit. 3. Separate the front and back of the unit by loosening the 4 screws located on the rear of the enclosure. 4. Figure 8 shows the location of the jumpers on the circuit board for setting the contacts. 5. Using Table 3 and Figure 8 set the jumpers to the desired contact arrangement. 6. Reattach the two sections of the enclosure with the screws previously removed. 7. Re-attach/attach the alarm to the wall with the 4 screws and the wall anchors provided 8. Make the necessary connections to the alarm and plug the alarm cable into the alarm connector on the bottom of the cabinet. 9. Plug the alarm back into the AC power. Turn AC power switch ON. Table 3 Jumper J2 J4 Left Inlet Alarm Function Right Inlet Alarm 9
Figure 8 10
MUTING AUDIBLE ALARM It is sometimes desirable to silence the audible alarm on the Advantium 2 Plus. This can be accomplished by turning OFF the audible alarm switch inside the alarm. FACTORY DEFAULT IS ON. To turn OFF the audible alarm perform the following steps: 1. Turn AC power switch OFF and unplug the alarm from AC power. 2. If the alarm is anchored to a wall remove the four screws holding it to the wall to gain access to the back of the unit. 3. Separate the front and back of the unit by loosening the 4 screws located on the rear of the enclosure. 4. Using Figure 9 locate SW2 switch 3 and turn it OFF. 5. Replace back cover using the previously removed screws. 6. Re-attach the alarm to the wall using the previously removed screws. 7. Plug the alarm back into AC power. 8. Turn alarm ON by turn the power switch on the bottom of the alarm to the ON position. 9. Test unit. ENABLING ALARM DELAY FUNCTION The Advantium 2 Plus has a built in alarm delay feature. This feature, when set, will delay both the visual and audible alarm signals for a period of 40 minutes. The Advantium 2 Plus alarm is shipped from the factory with the Alarm Delay feature shut OFF. If you wish to enable this alarm delay feature perform the following steps: 1. Turn AC power switch OFF and unplug the alarm from AC power. 2. If the alarm is anchored to a wall remove the four screws holding it to the wall to gain access to the back of the unit. 3. Separate the front and back of the unit by loosening the 4 screws located on the rear of the enclosure. 4. Using Figure 9 locate SW2 switch 1 and turn it ON. 5. Replace back cover using the previously removed screws. 6. Re-attach the alarm to the wall using the previously removed screws. 7. Plug the alarm back into AC power. 8. Turn alarm ON by turn the power switch on the bottom of the alarm to the ON position. 9. Test unit. 11
CHANGING INPUT SIGNAL POLARITY The CONCOA Switchovers provide a normally ON signal to the alarm inputs when a switchover is operating properly. If an alarm condition occurs, this signal turns from ON to OFF. It is possible to change how the alarm interprets the inputs if for some reason the outputs of the switchover are configured as Normally Open (N.O.). Under normal circumstances there should be no reason to change the input polarity. NOTE: CHANGING THIS INPUT SIGNAL POLARITY WILL CAUSE THE ALARM TO FUNCTION IMPROPERLY IF IT IS USED WITH A CONCOA SWITCHOVER. FACTORY DEFAULT IS NORMALLY CLOSED (N.C.).To change the inputs so that an input is OFF when there is no alarm and ON when an alarm occurs perform the following steps: 1. Turn AC power switch OFF and unplug the alarm from AC power. 2. If the alarm is anchored to a wall remove the four screws holding it to the wall to gain access to the back of the unit. 3. Separate the front and back of the unit by loosening the 4 screws located on the rear of the enclosure. 4. Using Figure 9 locate SW2 switch 2 and turn it ON. 5. Replace back cover using the previously removed screws. 6. Re-attach the alarm to the wall using the previously removed screws. 7. Plug the alarm back into AC power. 8. Turn alarm ON by turn the power switch on the bottom of the alarm to the ON position. 9. Test unit. 12
Figure 9 SWITCH Table 4 FUNCTION 1 Alarm Delay 2 Input Signal Polarity 3 Audible Alarm Mute 13
ACCESSORIES Pre-assembled cables for connecting a CONCOA Switchover to the Advantium 2 Plus Alarm are available from your CONCOA distributor. Refer to the table below for cable assembly descriptions and part numbers. Cable Description Advantium Input Cable Advantium Input Extension Cable Advantium Output Cable Advantium Interconnect Cable Part Number 5295316-xx* 5295317-xx* 5295320-xx* 5295329-xx* * - Replace xx with cable length. Length is in feet. Choices are -03 (3ft.), -10 (10ft.), -25 (25ft.), -50 (50 ft.), -100 (100ft.) Example: Order 25 ft. Advantium Input Cable PN 5295316-25 14
WARRANTY INFORMATION This equipment is sold by CONTROLS CORPORATION OF AMERICA under the warranties set forth in the following paragraphs. Such warranties are extended only with respect to the purchase of this equipment directly from CONTROLS CORPORATION OF AMERICA or its Authorized Distributors as new merchandise and are extended to the first Buyer thereof other than for the purpose of resale. For a period of one (1) year from the date of original delivery (90 days in corrosive service) to Buyer or to Buyer s order, this equipment is warranted to be free from functional defects in materials and workmanship and to conform to the description of this equipment contained in this manual and any accompanying labels and/or inserts, provided that the same is properly operated under conditions of normal use and that regular periodic maintenance and service is performed or replacements made in accordance with the instructions provided. The foregoing warranties shall not apply if the equipment has been repaired: other than by CONTROLS CORPORATION OF AMERICA or a designated service facility or in accordance with written instructions provided by CONTROLS CORPORATION OF AMERICA, or altered by anyone other than CONTROLS CORPORATION OF AMERICA, or if the equipment has been subject to abuse, misuse, negligence or accident. CONTROLS CORPORATION OF AMERICA s sole and exclusive obligation and Buyer s sole and exclusive remedy under the above warranties is limited to repairing or replacing, free of charge, at CONTROLS CORPORATION OF AMERICA s option, the equipment or part, which is reported to its Authorized Distributor from whom purchased, and which if so advised, is returned with a statement of the observed deficiency, and proof of purchase of equipment or part not later than seven (7) days after the expiration date of the applicable warranty, to the nearest designated service facility during normal business hours, transportation charges prepaid, and which upon examination, is found not to comply with the above warranties. Return trip transportation charges for the equipment or part shall be paid by Buyer. CONTROLS CORPORATION OF AMERICA SHALL NOT BE OTHERWISE LIABLE FOR ANY DAMAGES INCLUDING BUT NOT LIMITED TO: INCIDENTAL DAMAGES, CONSEQUENTIAL DAMAGES, OR SPECIAL DAMAGES, WHETHER SUCH DAMAGES RESULT FROM NEGLIGENCE, BREACH OF WARRANTY OR OTHERWISE. THERE ARE NO EXPRESS OR IMPLIED WARRANTIES WHICH EXTEND BEYOND THE WARRANTIES HEREINABOVE SET FORTH. CONTROLS CORPORATION OF AMERICA MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE EQUIPMENT OR PARTS THEREOF. 15
Certified ISO 9001:2000 Controls Corporation of America 1501 Harpers Road Virginia Beach, VA 23454 Telephone 1-800-225-0473 or 757-422-8330 Fax 757-422-3125 www.concoa.com ADI 9510-B