Collaborative Design at DLR in Distributed and Co-Located Environments



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www.dlr.de Slide 1 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 Collaborative Design at DLR in Distributed and Co-Located Environments Arne Bachmann, Pier Davide Ciampa, Evelina Dineva, Erwin Moerland, Björn Nagel, Till Pfeiffer, Thomas Zill

www.dlr.de Slide 2 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 Presentation Outline Introduction Technical collaboration Human collaboration Conclusion

www.dlr.de Slide 3 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 Aircraft Design DEMAND Mobility Environment Propulsion Airbus General Electrics EADS-IW Lockheed Martin MIT Airbus TERRAFUGIA Airbus DLR Airbus DLR / Airbus Boeing CARTER DLR Aerodynamics Martin Jetpack Economy Structures TECHNOLOGIES Potential Solutions For Future Air Transport

www.dlr.de Chart 4 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 Collaborative Aircraft Design Merging Competences Requirements, Targets Optimization Parameterization Analysis 1 Meta-Modeling Iteration Central Data Database Model CPACS Analysis 1 Analysis Analysis 2 2 Analysis n Sensitivities Performance, Properties Analysis n

www.dlr.de Slide 5 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013

www.dlr.de Slide 6 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 Presentation Outline Introduction Technical collaboration Human collaboration Conclusion

www.dlr.de Chart 7 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 CPACS Data Model Common Parametric Aircraft Configuration Scheme Extensible Markup Language XML: Open W3C standard. Text format using <tags> to build hierarchic structure. CPACS is a XML schema definition containing conventions of possible elements and their arrangement. Actual CPACS files are build for the specific use case following the CPACS schema. name description reference fuselages header aircraft model 1 wings vehicles engine model 2 engines CPACS missions profiles model N ldg. gear airports struct.elem systems fleets materials global toolspecific composites analyses C. M. Liersch, et.al., A distributed toolbox for multidisciplinary preliminary aircraft design, CEAS Aeronautical Journal (2011) 2:57 68

www.dlr.de Chart 10 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 CPACS CPACS Experiences Wide & Extensible Design Space Wing&Tube BWB MC SSBJ P. D. Ciampa, et.al.l, CST parametrization for unconventional aircraft design optimization, International Council of the Aerospace Sciences (ICAS) 2010, Nice, France

www.dlr.de Chart 11 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 CPACS CPACS Experiences Multidisciplinary Modelling Structure Aero MC Loads F. Dorbath, et.al., A knowledge based approach for extended physics-based wing mass estimation in early design stages,, CAS 2012-1.1.1

www.dlr.de Chart 12 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 CPACS CPACS Experiences Multi-Fidelity Modelling LiftingLine 3d Panel MC EULER T. Pfeiffer, et.al., Implementation of a Heterogeneous, Variable-Fidelity Framework for Flight Mechanics Analysis in Preliminary Aircraft Design, German Aeronautics and Space Congress, DLRK, 2011,

www.dlr.de Chart 13 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 CPACS CPACS Experiences Multi-Scale Modelling Component Aircraft MC Fleet A. Koch, et.al.l, Climate impact assessment of varying cruise flight altitudes applying the CATS simulation approach, 3rd International Conference of the European Aerospace Societies, (CEAS), Venice, Italy (2011).

www.dlr.de Chart 14 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 Building Disciplinary Models Based On CPACS Different Ways Of Accessing CPACS CPACS TIXI Modeling Modeling Analysis TIGL F. Dorbath, et.al., A knowledge based approach for extended physics-based wing mass estimation in early design stages,, CAS 2012-1.1.1

www.dlr.de Chart 15 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 Building Disciplinary Models Based On CPACS Different Ways Of Accessing CPACS CPACS TIXI Modeling CAD TIGL J. Fuchte, et.al., Rapid Model Creation for Cabin CFD Simulations, Aircraft Systems Technology, AST, Hamburg, Germany, 2011

www.dlr.de Chart 17 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 Compatibility releases for ModelCenter from version 7.1 to 8,9 and 10 Compatibility releases for Analysis Server from version 5.12 to 6 and 7 Windows 7 compatibility 2011 last full version of toolsuite 2012 last bug fix GUI components for remote server inspection, log introspection and more Centralized config file with server information replaced by proxy approach Replaced string variables by raw file variables Zipped and not saved with workflow All result plots and satellite data transferred in compressed variable

www.dlr.de Slide 18 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 Example: Distributed workflow built with CPACS + ModelCenter: aerodynamic-structural coupling Mode of operation: Use ModelCenter mainly as workflow driver and communication/transport layer for optimization (convergers) assuming a blackbox approach behind generalized code wrappers for post-processing (response surface, surrogate models) Goal: Extending an existing multidisciplinary workflow for aircraft design Use better physics-based methods for estimation of aerodynamics Still in predesign phase, runtime only several hours Results differ significantly from previous results that neglect the interdisciplinary coupling and snowball effects

www.dlr.de Slide 19 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013

www.dlr.de Slide 20 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 Our wishes for ModelCenter No more new features required Single most important feature wanted: Stability Random crashes, not always reproducible Runtimes over days Resilience over server outages don t stop the world Saveable workflow files cannot be reloaded (memory issues) Could be solved by storing big variable contents in satellite files

www.dlr.de Slide 24 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 Presentation Outline Introduction Technical collaboration Human collaboration Conclusion

www.dlr.de Slide 25 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 New Challenges Having Tools does not mean Having Skills

www.dlr.de Slide 26 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013

www.dlr.de Slide 27 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 Challenges in Collaboration 3 rd Generation MDO VAMP Design Camp CPACS Symposium (IDL) Debugging Comprehension Heterogeneous team of specialists Collaboration Management Communication Handling knowledge 3 rd Generation MDO Finding partners with 2 nd Generation MDO expertise CPACS Symposium

www.dlr.de Slide 28 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 The Integrated Design Laboratory (IDL)

www.dlr.de Slide 29 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 The Integrated Design Laboratory (IDL) The IDL is a versatile platform for experiments in collaboration Encourage and enhance multidisciplinary collaboration Strive to work within highly-integrated interdisciplinarity Provide the technical environment necessary for maximum flexibility, regarding desk and seating arrangements regarding network connectivity regarding sharing users displays regarding face-to-face and team communication Serve as a laboratory to investigate and improve collaboration methods regarding software integration regarding knowledge management regarding human factors regarding collaboration methods

www.dlr.de Slide 30 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 The integrated design lab - prototype

www.dlr.de Slide 31 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 The integrated design lab - prototype

www.dlr.de Slide 32 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 The integrated design lab next generation

www.dlr.de Slide 34 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 Feedback and input devices

www.dlr.de Slide 35 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 The integrated design lab cockpit simulator

www.dlr.de Slide 38 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 Presentation Outline Introduction Technical collaboration Human collaboration Conclusion

www.dlr.de Slide 39 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 Conclusion Taking on the 3rd generation MDO with experiments in the IDL Join the CPACS community! 3 rd CPACS symposium at CEAS in Linköping 17-19 September 2013 Find all open source software at DLR on http://software.dlr.de Come and visit our Integrated Design Laboratory We d like to share our experiences become a partner We d like to offer our room and equipment for collaboration effort

www.dlr.de Slide 40 > Collaborative Design at DLR in Distributed and Co-Located Environments > A. Bachmann > 24.06.2013 Thank you very much!