www.metalpower.net
The Quest for Excellence Excellence is an art won by training and habituation. We do not act rightly because we have virtue or excellence, but we rather have those because we have acted rightly. We are what we repeatedly do. Excellence, then, is not an act but a habit. Aristotle With the brilliance of the ever-illuminating Sun as our inspiration, we have created the Surya Spectrometer, an offering which promises insights that will illuminate and open up the world of metals P.D. Pant (Managing Director) Metal Power was founded in 1987 with the aim of bringing to the market high-end technology products in the fields of Analytical Equipment & Systems and Metallurgical Instruments. In the years since, we have developed a wide and ever-expanding range of sophisticated Analytical and Metallurgical products. Today the Company boasts over 25 years of experience serving the needs of the ferrous and non-ferrous metals industries and is well-recognized in the global market with a rapidly expanding footprint that already spans more than 30 countries globally. With more than two decades of experience in the field of CCD-based Optical Emission Spectrometers, we are unrivalled in our expertise and offer a wide product range to cater to a diverse set of customer needs. The common denominator across our range remains our commitment to delivering the highest quality of analyses while also offering the lowest cost per analysis over the product's lifecycle. Research led Innovation Surya is the latest and most sophisticated in our expanding range of spectrometers, a result of our meticulous and sustained R&D efforts. The instrument uses time-resolved spectroscopy and breakthrough optics and applications design to deliver a range of features such as solinsol analysis, analysis of pure metals for low level trace elements and low level analysis of Oxygen, Nitrogen and Hydrogen. Its multi-ccd optics design selects the optimal lines from 120-800 nm and delivers industryleading performance including trace analysis to detect the lowest of concentrations. With an analytical capability across 40+ elements and more than 11 bases, Surya delivers performance that meets the most stringent of analytical requirements across metals industries. Apart from routine applications for analysis of metals and their alloys, we also offer specialized applications including high purity metals, as-cast cast iron, analysis of thin foils, special tool steel, wires, rings, coins, pig iron and several more. We also develop custom applications on 1 demand to meet specific customer requirements. 1. For more information on Applications, please visit our website www.metalpower.net or contact us at info@metalpower.net
Ultimate in Sensitivity Designed to meet the highest standards of performance, reliability and repeatability, Surya, with its innovative Triple Optics system and extended wavelength range, assures precise identification and trace as well as critical elements such as low and high levels of N in steel and P in aluminum. KEY DESIGN FEATURES Laptop / PC based control Ethernet connectivity Open pneumatic Sample Stand to conveniently accommodate samples of a wide range of sizes and shapes Ergonomically designed cabinet to house Samples, Standards, PC, Printer and Keyboard. PRODUCT FEATURES Unmatched analytical performance and reliability with excellent long-term stability Sol-Insol analysis Time-resolved spectroscopy (TRS) Accurate and precise analysis including grade determination Auto-identification of grade and matrix Analysis of low levels of Carbon, Nitrogen and Oxygen Grade Identification library for quick identification and confirmation of grades Wide 120 800 nm wavelength range covering all elements Wired/wireless Remote transmission and display provision of analysed results Advanced safety features, including sample detection, beeper alerts, emergency stop and mains tripper High-resolution Multi-CCD optics for optimal spectral line separation Easy to use with full PC control Vacuum-free optics enabling fast stabilization Low Total Cost of Ownership
Operating and Analytical Software The Analyst Designed to operate with a single-click, The Analyst sets the industry benchmark for ease-of-use, speed of analysis as well as range of functionality. Operating on the latest Windows platform, even an untrained operator can easily operate and produce stable and reliable results. ANALYST SOFTWARE HIGHLIGHTS Extensive calibration program Auto-standardization Auto Stab (Horizontal Shift Correction) SuperCal (IR Vs CR) MetSort (pass/fail tests) Grade Library and Auto Grade Identification Grade Analysis and Grade Standardization (Additive and Multiplicative) Auto Base and Auto Matrix Identification CRM Report displays CRM Certified Concentration on Analyst's Main Window and in Report View Health Report of Spectrometer Super Argon Saver mode Customized Report Templates Auto Diagnostics And many more...
Single Vendor Solution Apart from Spectrometers, Metal Power also manufactures a wide range of allied products like Grinders, Long-Life Sampling Moulds, Sample Adaptors, Certified Reference Materials (CRMs) and Setting-Up Samples (SUS) for Atomic/Optical Emission Spectrometers. Allied Products for Spectrometers Sample Surface Preparation Machines Compact, non-polluting, low noise and handy machines for surface preparation of ferrous and non-ferrous metal samples. These machines have an auto grit-collection system and can grind sparking electrodes concentrically and with the desired cone angle. Certified Reference Materials (CRMs) Metal Power assures the highest quality across various grades of Ferrous and non-ferrous Alloy Standards in solid form. Metal Samples are manufactured using advanced techniques for achieving homogeneity. Our range includes CRMs that are typically considered difficult to make, such as Cast Iron, S.G. Iron and Aluminium Standards. We follow ILAP (Inter-Laboratory Accreditation Programme), have systems in place as per ISO-17025 for testing and follow ISO guidelines 30-35 in the manufacturing of CRMs. Each CRM is accompanied by a Test Certificate giving Certified Elemental Values, Standard Deviations and Uncertainty. ILAP Values are provided too. Remote Transmission and Display Station In Large Foundries and Steel Plants, the Melting Platform and the Laboratory are quite often removed from each other in terms of distance. These distances could be as much as a few hundred metres. In such a case, the Melters either need a remote display to mirror the Laboratory's results or need to wait for results to be communicated before they can decide how much of alloying elements to add/reduce. The RTDS enables the immediate display of all required elements at the Melting Platform. Wire Adaptors Metal Power Wire Adaptors are designed, to analyze wires and wire rods from 2.2mm to 13mm in diameter. Sample Preparation Mould A range of sample preparation moulds are available for sampling from the furnace/ladle. The choice of mould depends on the molten metal to be sampled.
Technical Specifications: Multi Optics System Paschen-Runge Mounting Multi-optics with 9 15 CCD Wavelength range: 120-800 nm Rowland Circle up to 500 mm focal length Resolution: 6 9 pm (1 pm = 10-9mm) Auto Temperature Stabilization Auto recognition of bad burns Auto-logging of Burn-cycle parameters Auto-base & auto-matrix detection Time Resolved Spectroscopy Sol-Insol Analysis And many more... Argon-purged deep uv-optics Safety Features Argon-flushed light path Auto-indication of no sample on spark stand High-resolution Holographic Gratings up to 3,600 gr/mm Emergency Stop Button Gratings made of very high stability Zerodur MCB, RCCB tripping depending on leakage current and high current load condition Sample Stand Equipped with safety devices and circuits Open Stand with quick spring/pneumatic clamping system for high sample throughput Computer System Requirements Analysis of samples with various kinds of geometries Laptop / Desktop Computer with Windows OS (7 and Optimized Argon flow above) Argon Saver for optimized Argon consumption Very minimal maintenance for high uptime Electrical Requirements Thermal dissipation with air or water cooling (optional) 230 V AC +/- 10%, 50/60 Hz Optimum plasma viewing for light collection 400 VA (Spark mode) 115 VA (Standby mode) Enclosure Main Fuse: 10A slow blow Attractive and ergonomic design Built-in dust protection with high capacity cooling fans Dimensions & Weight Surya Spectrometer (L x W x H) Excitation Source Digital Pulsed Current Controlled Source 750 mm x 1150 mm x 1420 mm Wt.: 340 Kg. High Speed 40 MHZ Micro-controller Sampling rate: 400 in 120 μs; 300 in 160 μs Accessories and Options Energy resolution: 1 mw (1 milli-watt) Wire Analysis Adapters Max. spark duration: 480 μs@100hz; 120 μs@400hz Small Sample Analysis Kit Max. spark power: 120 W 2in1-G Spectrometer Sample Surface Polishing Machine (Ferrous) 3in1 Spectrometer Sample Surface Polishing Machine Read-Out System (Ferrous & Non-Ferrous) Parallel CCD Operation Remote Transmission and Display System (RTDS) Parallel 16-bit ADC @ 1 MHz for each channel Wired/Wireless up to 500m Auto-diagnostics for System and operation Certified Reference Materials (CRMs) Two-Stage Metal Diaphragm Argon Regulator Software Analytical results processing software options Analyst Software Suite with user-friendly features TM Windows compatible application software Environment Conditions: Maintenance Scheduling Feature Room temperature: 15 35 C (59 95 F) Maintenance Alert Feature Relative Humidity: <80 % non-condensing Argon Quality Check Feature Atmosphere: free of corrosive vapors and high dust Auto-indication of no sample on spark stand pollution Grade Library, Grade Identification, Grade Analysis and Grade Standardization features (Optional) Specifications are subject to change on account of product upgrades. Head Office: METAL POWER ANALYTICAL (I) PVT LTD B/48, Raj Industrial Complex, Military Road, Marol, Andheri (East), Mumbai - 400 059, INDIA T: +91-22-6783 0500 F: +91-22-2925 1373 E: sales@metalpower.net W: www.metalpower.net Sales & Service Offices in India: Ahmedabad lbengaluru lchennai lcoimbatore ldelhi ljaipur ljamshedpur lkolkata lludhiana lmumbai l Nagpur lpune lranchi lsecunderabad Sales & Service Offices Overseas: Bangladesh lbrazil ll Iran Indonesia lkorea lmalaysia lmexico lpakistan lsaudi Arabia lsingapore lsouth Africa lturkey lukraine luae lusa lvietnam