QUALITY SYSTEM SUBMITTAL Hubless Pipe & Fittings R E G I S T R AT I O N Manufacturer s T J B 10 FEET HUBLESS PIPE 10 FEET* NOM. SIZE B INSIDE DIAMETER J OUTSIDE DIAMETER 1 1/2 1.50 1.90 0.16 0.13 28.4 2 1.96 2.35 0.16 0.13 36.3 3 2.96 3.35 0.16 0.13 52.1 4 3.94 4.38 0.19 0.15 77.2 5 4.94 5.30 0.19 0.15 95.6 6 5.94 6.30 0.19 0.15 113.5 8 7.94 8.38 0.23 0.17 181.9 10 10.00 10.56 0.28 0.22 276.7 12 11.94 12.50 0.28 0.22 364.2 15 15.11 15.83 0.36 0.30 542.0 *All dimensions in inches except where indicated. Note: All dimensions and tolerances are from ASTM A-888 and CISPI 301 Hubless Pipe & Fittings. Approvals & Standards UPC Listed through IAPMO R&T laboratory Certified to conform to ASTM A888 - Standard Specification for Hubless Cast Iron Soil Pipe and Fitttings for Sanitary and Storm Drain, Waste, and Vent Piping Applications through IAPMO R&T laboratory Certified to conform to CISPI 301 - Standard Specifications for Hubless Cast Iron Soil Pipe and Fittings for Sanitary and Storm Drain, Waste, and Vent Piping Applications through IAPMO R&T laboratory Star Pipe Products Hubless Cast Iron Soil Pipe and Fittings meet the requirements of ICC International Plumbing Code 2006 for materials as outlined in Chapter 7 for sanitary drainage systems (sections 702, 705, & 708) OSHPD compliant as per CANs 2001 and CANs2007 as per CPC section 701.1 NOM. T MIN WT (LBS.) Quarter Bend Double Quarter Bend P-Trap w/ 1/2" Primer Tap San Cross Double Combination Wye & 1/8" Bend Wye Short Reducer San Tee 4018 West Hollow Parkway Houston, TX 77082
QUALITY QUALITY SYSTEM R E G I S T R AT I O N SUBMITTAL Hub & Spigot Pipe & Fittings Service Weight (SV) Manufacturer s Registration Trademark Country of Origin Date of Manufacturing STAR 4" x 10' SV PIPE UPC ASTM A-74 XXX XXX XXX DETAILS OF HUB & SPIGOT FOR SV* NOM. SIZE INSIDE DIAMETER HUB *All dimensions in inches except where indicated. Note: All dimensions and tolerances are from ASTM A-74 INSIDE DIAMETER BARREL OUTSIDE DIA. OF BARREL THICKNESS OF BARREL TELESCOPING LENGTH A B C J T-NOM T-MIN Y 2 2.94 ±0.06 1.96 ±0.09 3.62 2.30 ±0.09 0.17 0.14 2.50 ±0.09 3 3.94 4 4.94 5 5.94 6 6.94 +0.09-0.06 +0.09-0.06 +0.09-0.06 +0.09-0.06 3½', 5' & 10' Laying Length 2.96 ±0.09 4.68 3.30 ±0.09 0.17 0.14 2.75 ±0.09 3.94 ±0.09 5.68 4.30 ±0.09 0.18 0.15 3.00 ±0.09 4.94 ±0.09 6.68 5.30 ±0.09 0.18 0.15 3.00 ±0.09 5.94 ±0.09 7.68 6.30 ±0.09 0.18 0.15 3.00 ±0.09 8 9.25 ±0.13 7.94 ±0.13 10.13 8.38 ±0.13 0.23 0.17 3.50 ±0.13 10 11.38 ±0.13 9.94 ±0.13 12.44 10.50 ±0.13 0.28 0.22 3.50 ±0.13 12 13.50 ±0.13 11.94 ±0.19 14.56 12.50 ±0.19 0.28 0.22 4.25 ±0.19 15 16.95 ±0.13 15.16 ±0.19 18.11 15.88 ±0.19 0.36 0.22 4.25 ±0.19 T B J A C Y ( Telescoping Length ) Laying Length Approvals & Standards UPC Listed through IAPMO R&T laboratory Certified to conform to ASTM A-74 - Standard Specification for Cast Iron Soil Pipe and Fitttings Star Pipe Products SV Cast Iron Soil Pipe and Fittings meet the requirements of ICC International Plumbing Code 2006 for materials as outlined in Chapter 7 for sanitary drainage systems (sections 702, 705, & 708). SV Gaskets conform to ASTM C564 - Standard Specification for Rubber Gaskets for Cast Iron Soil Pipe & Fittings. SHORT SWEEP BEND - 90º SANITARY TEE P-TRAP WYE COMBINATION WYE AND 1/8 BEND 4018 West Hollow Parkway Houston, TX 77082
Standard 60 Coupling STANDARD 60 NOM. ITEM # OF BANDS INSTALLATION SIZE (IN.) CODE PER COUPLING TORQUE (IN.-LBS.) 11 2 NHC0150SD 2 60 2 NHC0200SD 2 60 3 NHC0300SD 2 60 4 NHC0400SD 2 60 5 NHC0500SD 4 60 6 NHC0600SD 4 60 8 NHC0800SD 4 60 10 NHC1000SD 4 60 Standard 60 Coupling Standards & specifications Certified to comply with ASTM C1277 Standard Specification for Hubless Couplings. Listed through IAPMO file #6200 for compliance to UPC and ASTM C1277. Gasket complies with ASTM C564. Couplings conform to CISPI 310. FEATUREs 3rd Party Listed to ASTM C1277 Standards: Independently 3rd party listed by IAPMO for compliance to the ASTM C1277 standard for hubless couplings (file #6200). Clamp Assembly: All Stainless Steel clamp assembly features bands riveted to the shield with both fixed and flexible stainless steel eyelets. Optimum Shield Design: Corrugated pattern bright annealed stainless steel shield effectively transfers compression evenly through the gasket providing an improved seal and restraint capability. Gasket: Manufactured from premium virgin Neoprene elastomer resulting in superior performance characteristics under a wide range of installation conditions. MATERIALs SHIELD: BAND: SCREW HOUSING: SCREW: EYELETS: GASKET: Type 301 AISI Stainless Steel, Bright Annealed Type 301 AISI Stainless Steel Type 301 AISI Stainless Steel Type 305 AISI Stainless Steel, 5/16 hex head Type 300 AISI Stainless Steel, fixed and flexible Neoprene elastomer REV:090209-02 4018 West Hollow Parkway Houston, TX 77082
Heavy 80 Wide Body Coupling APPROVED HEAVY 80 WIDE BODY NOM. ITEM # OF BANDS INSTALLATION SIZE (IN.) CODE PER COUPLING TORQUE (IN.-LBS.) 11 2 NHC0150HD 4 80 2 NHC0200HD 4 80 3 NHC0300HD 4 80 4 NHC0400HD 4 80 5 NHC0500HD 6 80 6 NHC0600HD 6 80 8 NHC0800HD 6 80 10 NHC1000HD 6 80 Heavy 80 Wide Body Coupling - Blue Shield STANDARDS & SPECIFICATIONS Certified to comply with ASTM C1540 Standard Specification for Heavy Duty Hubless Couplings Listed through IAPMO file #6199 for compliance to UPC and ASTM C1540 FM approved to FM 1680 standard Class I 15 PSI Gasket complies with ASTM C564 MATERIALS SHIELD: BAND: SCREW HOUSING: SCREW: EYELETS: GASKET: Series 300 AISI Bright Annealed Stainless Steel Series 300 AISI Stainless Steel Series 300 AISI Stainless Steel Type 305 AISI Stainless Steel, 5/16 hex head Series 300 AISI Stainless Steel, fixed and flexible Neoprene elastomer FEATURES 3rd Party Listed to ASTM C1540 Standards: Independently 3rd party listed by IAPMO for compliance to the ASTM C1540 standard for Heavy Duty hubless couplings (file #6199). Engineered Clamp Assembly: All Stainless Steel clamp assembly features bands riveted to the shield with both fixed and longer flexible eyelets. Screw housing interlocks with the band providing a reliable assembly even when screws are torqued up to 125% of stated installation torque. Long flexible eyelet slot allows increased independent movement of the band while tightening which helps prevent shield crimping and results in a coupling suitable for joining pipe and fittings with minimum/maximum tolerance conditions. Optimum Shield Design: Through rigorous testing and evaluation, Star engineers have optimized the shield design to provide maximum joint rigidity, along with the enhanced ability to transfer torque loads to the gasket. Corrugated pattern bright annealed stainless steel shield effectively transfers compression evenly through the gasket providing an improved seal and restraint capability. Gasket: Manufactured from premium virgin Neoprene elastomer resulting in superior performance characteristics under a wide range of installation conditions. REV:090209-03 4018 West Hollow Parkway Houston, TX 77082
Super Heavy 80 Wide Body Coupling APPROVED Super Heavy 80 Wide Body Coupling - Red Shield STANDARDS & SPECIFICATIONS Certified to comply with ASTM C1540 Standard Specification for Heavy Duty Hubless Couplings Listed through IAPMO file #6199 for compliance to UPC and ASTM C1540 FM approved to FM 1680 standard Class I 15 PSI Gasket complies with ASTM C564 MATERIALS SHIELD BAND: SCREW HOUSING: SCREW: EYELETS: GASKET: SUPER HEAVY 80 WIDE BODY NOM. ITEM # OF BANDS INSTALLATION SIZE (IN.) CODE PER COUPLING TORQUE (IN.-LBS.) 11 2 NHC0150SHD 4 80 2 NHC0200SHD 4 80 3 NHC0300SHD 4 80 4 NHC0400SHD 4 80 5 NHC0500SHD 6 80 6 NHC0600SHD 6 80 8 NHC0800SHD 6 80 10 NHC1000SHD 6 80 Type 304 AISI Bright Annealed Stainless Steel Type 304 AISI Stainless Steel Type 304 AISI Stainless Steel Type 305 AISI Stainless Steel, 3/8 hex head Series 300 AISI Stainless Steel, fixed and flexible Neoprene elastomer FEATURES 3rd Party Listed to ASTM C1540 Standards: Independently 3rd party listed by IAPMO for compliance to the ASTM C1540 standard for Heavy Duty hubless couplings (fi le #6199). Engineered Clamp Assembly: All Stainless Steel clamp assembly features bands riveted to the shield with both fi xed and longer fl exible eyelets. Super Heavy 3/8 hex head screws with extra long conical head engage smoothly with the clamp bands and hold the joint in the most challenging installation conditions. Screw housing interlocks with the band providing a reliable assembly even when screws are torqued up to 125% of stated installation torque. Long fl exible eyelet slot allows increased independent movement of the band while tightening which helps prevent shield crimping and results in a coupling suitable for joining pipe and fi ttings with minimum/maximum tolerance conditions. Optimum Shield Design: Through rigorous testing and evaluation, Star engineers have optimized the shield design to provide maximum joint rigidity, along with the enhanced ability to transfer torque loads to the gasket. Corrugated pattern bright annealed stainless steel shield effectively transfers compression evenly through the gasket providing an improved seal and restraint capability. Gasket: Manufactured from premium virgin Neoprene elastomer resulting in superior performance characteristics under a wide range of installation conditions. REV:090209-03 4018 West Hollow Parkway Houston, TX 77082
STANDARD NO-HUB COUPLING No-Hub Classic TM Couplings are engineered to connect no-hub cast iron pipe in applications replacing the less-efficient hub & spigot material. The couplings consists of a high quality elastomeric compound (ASTM C 564) gasket housed inside a 301 stainless steel corrugated shield. Shield is 0.007 thick. Depending on the size of the shield, two or four 301 stainless steel clamps encircle the shield and provide the sealing force. The 5/16 hex-head screws are 305 stainless steel. Available in sizes ranging from 1-1/2 10. The couplings are designed for installation torque of 60 in-lbs. The entire coupling is corrosion resistant. Conforms to ASTM C1277 and CISPI 310. Size Installation Torque Inch Pounds No. of Clamps Per Coupling 1-1\2" 60 2 2" 60 2 3" 60 2 4" 60 2 5" 60 4 6" 60 4 8" 60 4 10" 60 4 2 X 1-1/2 60 2 3 x 2 60 2 4 x 3 60 2 Materials Sizes 1-1/2, 2, 3, and 4 consist of a 2-1/8 wide corrugated 301 stainless steel shield with two stainless steel clamps mounted in a series and secured with fixed and floating eyelets to allow the clamp to travel during tightening. Sizes 5 and 6 consist of a 3 wide corrugated 301 stainless steel shield with four clamps. Band & Housing: Screw: Shield: Gasket: Type 301 AISI stainless steel Type 305 AISI stainless steel, 5/16 hex head Type 301 AISI stainless steel, corrugated, thickness 0.007 The gasket shall be fabricated from a high quality elastomeric compound (ASTM C 564). Sizes 8 and 10 consist of a 4 wide corrugated 301 stainless steel shield with four stainless steel clamps. Date: Project: Architect: Contractor: Engineer: A product of AIPSA, Matamoros, Mexico Spec No. S1NHC
12 AND 15 HEAVY-DUTY NO-HUB COUPLINGS Date Architect Project Contractor Engineer IDEAL patented No-Hub Couplings are engineered to connect no-hub cast iron pipe in applications replacing the less-efficient hub & spigot material. The Couplings consists of an elastomeric compound gasket (ASTM C-564) housed inside a 304 stainless steel corrugated shield. Six (6) 304 stainless steel clamps surround the shield and provide the sealing force. The 3/8 hex-head screws are made from 305 stainless steel. The couplings are designed for installation torque of 120 in-lbs. The entire coupling is corrosion resistant. Size 12 & 15 Heavy-Duty No - Hub Couplings Part No. Installation Torque Inch Pounds No. of Clamps Per Coupling 12 6231M8G 120 6 15" 6232M8G 120 6 The Design The IDEAL 12 and 15 Heavy-Duty No-Hub Coupling are engineered to provide superior performance at a very competitive cost. Conforms to ASTM C-1277. The Gasket Made from high-quality elastomeric compound (ASTM C-564), the IDEAL No-Hub gasket features a pattern of multiple, thick sealing sectors and adjacent groove sectors laterally spaced. When the clamps are tightened, this pattern permits the clamping bands and the shield to form a restriction impeding the movement of the shield relative to the gasket. The Shield 0.008 thick type 304 stainless steel shield requires less band load to transfer pressure to the gasket, leaving more clamping load in reserve to compress the gasket. The patented, bidirectional corrugations create clamp sealing pressure in both parallel and transverse patterns on the gasket and pipe, thereby avoiding pull-out failures, and providing a positive, reliable seal. In addition, the shield design adjusts to differences in the circumference and outside diameters of the pipes being joined. This eliminates gasket wrinkling and thereby eliminating leak paths. The Clamps Heavy-duty 304 stainless steel clamps and 3/8 hex-head 305 screws provide the sealing force. Both the 12 and the 15 coupling use six (6) 5/8 wide clamps. The entire assembly is corrosion resistant. 4/3/07 BB
12 & 15 NO-HUB COUPLINGS Product Information Submittal for No-Hub Systems TEST GASKET PHYSICAL TEST MIN. OR MAX. REQUIREMENTS ASTM METHOD Tensile 1500 psi min. D 412 Strength Elongation 250 min. D 412 Durometer 70 +/-5 @ 76 F +/- 5 F D 2240 (Shore A) Accelerated 15% maximum tensile and 20% maximum elongation, 10 points D573 Aging maximum increase in hardness, all determinations after oven aging for 96 hours at 158 F Compression Set 25% max. after 22 hours at 158 F D 395 Method B Oil Immersion 80% max. volume change after immersion in IRM 903 for 70 hours D 471 Ozone Cracking Tear Resistance Water Absorption at 212 F. No visible cracking at 2 times magnification of the gasket after 100 hours exposure in 1.5 ppm ozone concentration at 104 F. Testing and inspection to be on gasket which is loop mounted to give approximately 20% elongation of outer surface. D1149 150 lbf /in. min. D 624 20% max. by weight after 7 days at 158 F D 471 MATERIALS Clamp: Type 304 AISI stainless steel Screw: Type 305 AISI stainless steel 3/8 hex head/shoulder Shield: Type 304 AISI stainless steel, corrugated. Shield thickness 0.008 Gasket: The gasket is made of an elastomeric compound that meets the requirements of ASTM C-564. The IDEAL No-Hub Coupling has been engineered to provide an all stainless steel coupling; balancing the desire for a more rigid joint with the need to provide a superior, positive, reliable seal which can accommodate possible disparities in the mating of No-Hub pipe and fittings. This has been accomplished by manufacturing our coupling with our standard corrugated shield of sufficient width to accommodate additional surface-bearing sealing clamps. The additional sealing clamps, when torqued to 120 in-lbs., deliver additional performance benefits. First, the overall dimensional thickness of the clamp and shield, in conjunction with the additional width of the coupling, result in a more uniformly rigid joint, with the load being supported at both the outer edge of the coupling and the centerline of the joint. Second, the additional sealing clamps yield increased surface-bearing contact between the coupling and the pipe or fittings, thereby inhibiting joint movement at higher internal pressures not commonly associated with DWV systems. The 12 and 15 diameter couplings consist of a 5 1/2 wide bi-directional, corrugated 304 stainless steel shield in conjunction with six (6) stainless steel clamps mounted in a series, secured in place by means of fixed and floating eyelets to allow the clamp travel during tightening. 4/3/07 BB