MACHINE VISION ORIENTATION SENSOR THERMAL IMAGING 3D VISION DEEP LEARNING THERMAL IMAGING www.motionmetrics.com
EXTENDING MACHINE SENSES Trusted by the biggest names in mining... ABOUT US OUR CUSTOMERS Our advanced monitoring solutions are the result of over 15 years of research and development focused on solving challenges faced in mining and quarry operations around the world. We provide a range of camera and sensor based solutions for mining shovels, loaders, conveyor belts, and portable devices. Smart Technology Saves Lives and Money. Enhance Mine Productivity and Safety. Mobile Equipment Hand-held Devices Our innovative imaging and sensor-based solutions pay for themselves in mere months by mitigating accidents, improving efficiency and bringing operational awareness to all personnel. By extending your machine senses we help you better manage your mining or quarry operations. FOR SHOVELS FOR LOADERS FOR PORTABLE ANALYSIS Three (missing) teeth in 3 hours at Candelaria, and the system responded in one minute in one case, 22 seconds in another, and 32 seconds in the third... All the hard work by and the Candelaria crew is paying huge dividends. That was flawless, way to go. - Freeport-McMoRan Mine Technology Manager I am impressed with the innovative solutions your company has developed to improve safety, efficiency, and productivity. My hats off to you for all that you bring to the mining industry. - Canadian Natural Resources Ltd., Mine Training Systems & Development Specialist ShovelMetrics A suite of monitoring solutions that improves safety and enhances productivity for mining shovels and excavators. LoaderMetrics A missing tooth monitoring detection and proximity awareness solution for all wheel loader types. Centralized Data Management Centralization PortaMetrics A portable 3D imaging solution that provides accurate fragmentation analysis and instantaneous slope-measurement. FOR MANAGEMENT MetricsManager Server/cloud based software that collects real-time data from your equipment on site. It enables mine personnel to access the data from anywhere (laptop, mobile, etc.) connected to the network. 01 02
ShovelMetrics FOR SHOVELS AND EXCAVATORS A complete suite of monitoring solutions on one platform FOR SHOVELS AND EXCAVATORS The ShovelMetrics system brings a complete suite of monitoring solutions for mining shovels and excavators. With its diverse range of solutions, ShovelMetrics allows operators to focus their energy on providing better results for the mine. What can ShovelMetrics do? Missing Tooth Detection Tooth Wear Monitoring Missing shovel teeth entering the crusher or conveyor belt is a costly, timely and dangerous situation to rectify. With the ability to detect missing teeth and monitor tooth wear at the same time, management can avoid unplanned downtime, while planning for teeth change-outs in an efficient manner. Payload Monitoring For hydraulic shovels and excavators, ShovelMetrics also has the ability to sense the payload for every bucket loaded. This real-time feedback provides the operator with the information necessary to determine if dumping the load will overload the haul truck and to improve loading efficiency. In addition, valuable key performance indicators, such as, Tonnes per Hour and Average Cycle Time help to monitor production targets. Proximity Detection * Fragmentation Analysis Mining shovels are enormous machines with vast blind spots. With radar sensors and surveillance cameras installed around the shovel, the ShovelMetrics system can clearly and precisely alert the operator of possible accidents in the collision zones. We can help prevent your next accident. Drilling and blasting is a crucial part of open pit mining. An efficient blast will improve productivity, reduce the cost of explosives, and prolong the life of the equipment. With direct and automatic image sampling from the bucket during operation, ShovelMetrics provides imaging data which correctly represents the blasted material. This unique approach results in more representative fragmentation analysis with minimal effort. 03 * Patent Protected 04
LoaderMetrics FOR LOADERS LoaderMetrics is designed for the toughest conditions FOR LOADERS LoaderMetrics is a patent pending missing tooth detection and blind spot reduction system for all loader types. Mines around the world are adopting our system to save millions of dollars each year. What can LoaderMetrics do? Missing Tooth Detection Lens Cleaning System (LCS) The LoaderMetrics system utilizes a thermal camera to monitor bucket teeth and detect when a tooth is missing. The system uses advanced machine vision techniques and artificial intelligence algorithms to continuously track the status of each tooth. The in-cab monitor provides real-time, tooth-status updates and typically warns the operator of a missing tooth within 2 minutes. Missing Tooth Detection performance can be affected by dust, dirt, mud, road grime and mist accumulating on the bucket camera. offers a non-abrasive Lens Cleaning System (LCS) that can be integrated with LoaderMetrics, keeping the camera clear of debris, reducing the likelihood of scratches and improving the longevity of the lens. Blind Spot Reduction Designed for Durability Positioning three colour surveillance cameras at the left, right and rear of the loader aims to prevent fatal collisions and costly equipment damage by providing the operator with greater visibility. Using the 8.4 in-cab touch screen monitor, operators can monitor surrounding collision zones and avoid potential accidents. Our system has been designed to the highest shock and vibration standards. Utilizing thermal camera technology, LoaderMetrics is unaffected by poor lighting and weather conditions. To ensure maximum performance, our rugged camera mount is constructed to withstand the most vigorous mining conditions. Thermal Imaging 05 06
PortaMetrics With 3D sensing of every rock, fragmentation analysis takes mere seconds FOR PORTABLE ANALYSIS PortaMetrics is a patent pending point and shoot portable tablet which provides fragmentation analysis of your desired scene without the need for any reference scaling objects. Point and Shoot Portable Tablet What can PortaMetrics do? What can PortaMetrics do? Point and Shoot Fragmentation Analysis A 3D imaging sensor is combined with a powerful processing unit to provide accurate fragmentation information in a matter of seconds. No assumptions are made about the shape of the scene or the angle between the camera s line of sight and the scene. Instantaneous Slope Sensing PortaMetrics uses a large number of 3D points to estimate the slope of a desired scene. Critical Information at Your Fingertips Users can easily switch between single image view and multiple image view to access critical information such as: Rock size distribution Device orientation sensing Real-time range measurement Custom ROI adjustment Individual rock size and distance Manual Correction GPS coordinates Cloud Server connection Instantaneous slope Fragmentation analysis report measurement generation Specifications Intuitive User Interface PortaMetrics is as simple as using a digital camera. With the click of a button, our system will analyze the images taken and present the information in an intuitive graphical user interface. Working Distance Field of View (at 10 m) Smallest Rock Size Measured (at 10m) Rock Size Measurement Accuracy (at 10m) Slope Measurement Accuracy 0.5-30.0 m 8x6 m 3 cm +/- 1 cm +/- 0.5 deg LCD Screen Resolution 3D Imaging Sensor Dimensions Weight Network Connectivity 800x600 pixels 1280x960 CCD (x3) 30.8x20.3x7.0 cm 2.9 kg Wi-Fi / GPS 07 08
Data Centralization MetricsManager Critical safety and productivity information, available at your fingertips FOR MANAGEMENT MetricsManager unites individual equipment data to a single centralized server at the mine. Through cloud Data from our equipment-based and portable solutions are collected automatically. Access, and analyze equipment/operation data from any connected device. connectivity, mining personnel can access overall equipment summaries, in-depth performance reports and equipment activity logs from anywhere. Your Equipment and Operation MetricsManager Your Devices (computer, smartphone, tablet...) What can MetricsManager do? Real-time Status and Notifications MetricsManager provides real-time equipment status. Users are alerted of any critical events such as a missing tooth or collision incident, allowing mine personnel to respond quickly. Shovel Production Report Using data from the Payload Monitoring module, key performance indicators are calculated for each shift to improve efficiency and best practices for operator training. Email notifications can also be generated for critical events, report updates, and system health status. Reports can be automatically created each day, and emailed to subscribers. Tooth Wear Prediction Report Using image data from the Tooth Wear Monitoring module and user-entered teeth change records, tooth replacement times are predicted, to optimize maintenance and tooth change-out scheduling. Bucket-Based Rock Fragmentation Analysis Rock images captured from within the shovel s bucket during digging are analyzed to provide rock size distributions directly from the blast site. By analyzing these images and the shovel's location, an easy association between rock size distribution and a specific blast can be made. MetricsManager revolutionizes the way mining equipment is monitored. 09 10
ENGLISH VERSION Installations All Across the Globe Headquarters LatAm SpA Africa International Corp Tel +1 (604) 822-5842 Fax +1 (604) 677-5191 info@motionmetrics.com 101-2389 Health Sciences Mall Vancouver, B.C. Canada V6T 1Z3 International Corp follows a program of continuous research and development. When better methods or approaches are discovered, they are utilized in our products for the benefit of our customers. Therefore, the information contained is accurate at the time of writing, but is subject to change without notice. ENG. 01.15 Printed in Canada. Copyright International Corp. 2015 All rights reserved.