Fieldbus Foundation India Marketing Committee Fieldbus Foundation End Users Event-2011 Date : 4 th Feb, 2011 ( Friday ) Venue: GNFC, Bharuch, Gujarat Asset management with Foundation Fieldbus Rahul Lavekar Honeywell 1
Asset Management with FF - Agenda Asset management Solution (Concept & Goals) Technologies involved in FF asset management Solution DDL/EDDL FDT/DTM FDI: A path forward End user benefits in Plant life cycle Engineering Commissioning Operation & Maintenance (Decision support system) Mix of technology: A path to move forward FF Device diagnostics: Example 2
Asset Management Solution What is Asset management? By definition iti AM relates to Activities iti that t provide for Sustainable Managed Risk over the Life Cycle of an Asset. In Process Control Industry, assets ranges from field devices to hardware/software based control solutions. What are the Goals of Asset management Solution? Reduce Unmanaged Risk Improve Health, Safety, Environmental, and Operability Performance Manage Complexity & inter operability Achieve Sustainability Assure Adequate Human, Financial, and Infrastructure Resources Lower Maintenance Cost 3
Basic characteristics of an Asset Management Calibration\ Configuration Diagnostics and Advance Diagnostics Graphical View in terms of EDDL\ DTM technology Offline configurations History t Snapshot Audit Trail Scalable Architecture 4
EDDL and FDT/DTM EDDL Electronic Device Description Language IEC Standard IEC61804-3 Enhancements to DDL graphics, organization, etc. Standardized across HART, FF and PROFIBUS Much suited for basic use Provide important device information to the system FDT-DTM Field Device Technology Device Type Manager IEC Standard IEC62453 Based on Windows COM technology Plug-in Windows software applications (DTM s) Exchange data with the host application (FDT) across protocols Complements the EDDL technology for sophisticated features 5
EDD/EDDL and/or FDT/DTM FDT Complements New Enhanced Device Description Technology Source: FDT Users Brochure 2005 6
FDI Field Device Integration Purpose is unification of EDDL and FDT/DTM EDDL for creating information model and device commissioning DTM for advanced diagnostics and maintenance Goal is a single standard Device Package Interpreted on Server Interpreted on Client Run on Client DTM Business Logic User Interface Device Definition Business Logic User Interface Description User Interface Plug-in Mandatory Optional Optional Optional 7 Based on IEC 61804-3 EDDL Based on IEC 62453 FDT
Role of Asset Management in plant life cycle Engineering Commissioning Asset Mgt Maintenance Operations 8
Asset Management age e Solution: o Typical Use Cases Engineers Configuring and setup of devices during FAT Device commissioning during startup Assisting maintenance with troubleshooting Assisting operations with problem solving Operators Device diagnostics/status checks Device information reference for running the process Maintenance Performing routine maintenance (especially valves) Checking device status (alarms) and troubleshooting Device database upload (history) for archive/reference Device replacement and needed setup/reconfiguration 9
Asset Management Solution Benefits Saves Time Located remotely from instruments Offline configuration feature Simplifies/reduces configuration/diagnosis effort Simplifies Maintenance Tasks Intuitive user interface regardless of protocol Automatically highlights instrument faults Open and Standards-Based DD/EDDL and FDT/DTM standards to be in the same tool 10
Maintenance Preventive (Scheduled) Maintenance Predictive Maintenance Schedule Based on Risk and Failure History May Include Bad Actor / Root Cause Analysis Condition Based Maintenance Based on Real Time Diagnostic Data Multivariable Model Based (Equipment / Process) Smart Devices based (Instruments/ Valves) 11
FF & Wireless: ISA100.11a ISA 100.11a Use a single application layer providing both native and tunneling protocol capability for broad usability 12
Metso Valve Live Variables with FDT/DTM 13
Operator & Maintenance a Effectiveness e ess (OME) Alert Broadcasting ERP/CMMS Planning & Scheduling Field Work Flow Asset History DE Wireless Smart Device Management System Health Management Equipment Health Management 14
Thank You 15