PROFINET Nederland Ede, 12 november 2009
Leden van PROFINET Nederland PROFINET & IO-Link De PROFINET & IO-Link dag 2009 2
Wereldwijde presentie en support 25 Regionale PROFIBUS Associations () wereldwijd 36 Competence Centers (PICC) in 13 landen 10 Test Laboratoria (PITL) wereldwijd voor certificering testen W- EU Belgium PCC Denmark Finland France PCC Great Britain PCC Germany + Austria PCC, PTL Ireland Italy Netherlands PCC, PTL Norway Sweden PCC Switzerland PCC Czech Rep. Poland PCC Russia Slovakia E- EU America Brazil USA PCC, PTL S. Africa Australia/ New Zealand China PCC, PTL Japan PCC, PTL Korea S.-E.-Asia PCC Thailand PCC Asia = Regional PROFIBUS Association PICC = PROFIBUS Competence Center PITL = PROFIBUS Test Laboratory De PROFINET & IO-Link dag 2009 3
Twee productlijnen PI International (PI) PROFINET Regional PROFIENT Associations PROFINET Competence Center PROFINET Test Laboratories Technologies Fieldbus-based Automation Technology Proxy Technology Ethernet-based Automation Technology De PROFINET & IO-Link dag 2009 4
PROFIBUS wereldwijd De PROFINET & IO-Link dag 2009 5
PROFINET Wereldwijd 9 De PROFINET & IO-Link dag 2009 6
PROFInieuws De PROFINET & IO-Link dag 2009 7
Het programma voor de ochtend pauz De PROFINET & IO-Link dag 2009 8
Het programma voor de lunch De PROFINET & IO-Link dag 2009 9
Het programma - 3 De PROFINET & IO-Link dag 2009 10
Inleiding Wat is er in het afgelopen jaar ontwikkeld en wat gaat er op korte termijn beschikbaar komen? Wat is de status rondom PROFINET, IO-Link en PROFIsafe? De PROFINET & IO-Link dag 2009 11
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How do we count nodes? Collection of Responses Manufacturer A Manufacturer B Manufacturer C Manufacturer Total Overall Number Collection of Responses Manufacturer AZahlen A Manufacturer BZahlen B Manufacturer CZahlen C Manufacturer Zahlen Total Overall Number 13
PROFIBUS Nodes PROFIBUS Nodes 30 Mio. 25 Mio. In 2008: 5 Mio Nodes! 28.3 Mio. 20 Mio. In 2007: 4.5 Mio Nodes! 18.8 Mio. 23.3 Mio. 15 Mio. 10 Mio. 5 Mio. 1994 1999 1990 2000 2004 2007 2008 Time 14
Growth is right on Target PROFIBUS Nodes 50 Mio 50 Mio. in 2012 40 Mio 30 Mio 28.3 Mio in 2008 20 Mio 25 Mio April 2008 10 Mio 3 Mio 1990 2000 2005 2010 1995 2008 2012 Time 15
PROFIBUS in Process Automation 900.000 PROFIBUS PA Devices 800.000 +18% 700.000 +19% 600.000 +19% 500.000 +33% 400.000 +33% 300.000 +46% 200.000 +52% 100.000 0 2001 2002 2003 2004 2005 2006 2007 2008 PROFIBUS PA Devices 135.000 205.000 300.000 400.000 530.000 630.000 750.000 880.000 PROFIBUS Nodes in PA Mio 1.6 Mio 2.1 Mio 2.8 Mio 3.3 Mio 4.0 Mio 4.8 16
PROFIsafe Nodes/Systems 700.000 600.000 PROFIsafe Nodes/Systems ARC, Feb 2009 500.000 +54% 400.000 300.000 +78% 200.000 +68% 100.000 +71% +61% +45% +63% +58% 0 2004 2005 2006 2007 2008 PROFIsafe Nodes 80.000 137.000 230.000 410.000 630.000 PROFIsafe Systems 11.000 16.000 26.000 41.000 66.000 17
PROFINET: What is counted? HMI PLCs Proxy Motion Control & Drives Robots Decentralized Peripherals Sensors Proxy Decentralized Peripherals 18
PROFINET Nodes PROFINET Nodes 4 Mio. PROFINET- The leading Industrial Ethernet System 3 Mio. 3 Mio. 2 Mio. Growth 40% 1.6 Mio. 1 Mio. 1.14 Mio. Average increase by 37 % per year 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Time 19
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PROFIBUS PA Previous Development Market requirements Solution Safety NAMUR PROFIsafe for PA Condensed Status Profile V3.01 2004 Plant Asset Management I&M Functions Standard field device for process automation Profile V3.0 1999 21
PROFIBUS PA The step ahead! Market requirements Solution NAMUR Life Cycle Management Classifications and symbols Version handling Identification of device version also without power supply 2009 Device exchange Profile V3.02 Full compatibility to predecessor device Fast parameter transfer Up- / Download 22
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IO-Link Positioning Controller Ethernet/Fieldbus Gateway IO-Link master Fieldbus IO-Link field distributor Actuators Sensors Fieldbus systems with many subscribers and large dimensions Actuators Sensors IO-Link devices Point-to-point connection for the last meter to the sensor/actuator IO-Link makes communication transparent up to the sensor/actuator 24
IO-Link Engineering HMI Engineering Controller Engineering Sensor/Actuator Ethernet/Fieldbus Fieldbus Decentralized peripherals Controller Communication Fault in the sensor/actuator With IO-Link, the ability to communicate extends over the entire automation environment 25
IO-Link Consortium Members 14 25 37 Membership growth 2006 2007 2008 26
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Wireless Communication Field Level Radio / Protocol: Wireless LAN PG AP CPU PROFINET AP Mobile Panel WSAN Gateway Sensor Level Remote I/O WLAN Radio / Protocol: PA: 802.15.4 (Wireless HART) FA: 802.15.1 (Bluetooth, based on WISA) Sensor Wireless FA Sensors Wireless PA Sensors 28
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Reasons for Saving Energy A Global Reduction of CO2 is Needed The Green Factory Electrical Energy Prices Rising Worldwide 170,0 160,0 150,0 140,0 130,0 120,0 110,0 100,0 90,0 80,0 Jan 00 Jul 00 Jan 01 Jul 01 Jan 02 Jul 02 Jan 03 Jul 03 Jan 04 Jul 04 Jan 05 Jul 05 Jan 06 Jul 06 Jan 07 Jul 07 Jan 08 Jul 08 Erzeugerpreisindex Strom bei Abgabe an gew erbliche Anlagen Erzeugerpreisindex Strom bei Abgabe an Sondervertragskunden Verbraucherpreisindex Strom Source: German Federal Statistics Office 30
Saving of Energy is Required everywhere Saving of energy in production? 31
Energy Consumption of Bodyshop Power / kw 20kW power demand during non-production time =SWITCH OFF 32
Energy Saving Through Standardization System planning System operation Selection of suitable products during design phase Optimization of system operation and energy requirement through simulation Process optimization Active energy management at runtime conserves energy Managing energy without hampering the production process Operation of energy functions via PROFINET 33
Overview of Use Cases Plug-In MES UC 1: Disconnection and connection during pauses UC 2: Disconnection and connection on the weekend UC 3: Load-dependent machine control Energy Saving profile UC 4: Pausing auxiliary process under threat of load spike TP 1 TP 2 TP 3... 34
Saving of Energy by PI ( PROFINET Int.) OEM: Equipment Controller, Optimization System Vendors System Blocks HMI System Control Controller PI: Communications Statemachines Infrastructure Device Manufacturer: Design Optimization Technology Motion Control & Drives Robots Decentralized Peripherals Sensors 35
New Devices with Energy Saving Profile Integration of the energy saving profile into individual components (e.g. robots, subsystems like adhesive bonding or inductive heating, frequency converters, motor starters, HMI, lasers) such that no new hardware is required. PLC Bus signals or I/O On / Off Sleep Wake Power safe mode x on 36
Requirements of the End-User Usability Same conduct of the devices during Parameterization HMI Controller Runtime Diagnosis Safety Wide Support of Device Manufacturer Higher Energy Saving Effect Technology Motion Control & Drives Robots Decentralized Peripherals Sensors Option of Choice Standardization by PI ( PROFINET International) 37
Procedure Definition of Imple- Request of AIDA Use Cases and Requirements by PROFINET Definition of a Profile mentation by Device Manufactur Deployment Marketing WG ers Fulfillment of the defined Use Cases and sites requirements on the following terms: Use of existing (communications-) mechanisms Independent Implementation Fast Realization possible First Release of the Energy Saving Profile PROFIenergy available to the market by the end 2009 38