Uniclass L512 CI/SfB (42) Sg3 August 2007 Epic E223 mosaic CERAMIC MOSAIC
ceramic mosaics index CERAMIC STONE TECHNICAL 04 introduction 10 pyper 12 smula 14 touchstone 16 crystal 18 nazca 20 i forgiati 22 i pigmenti 24 rugiada 26 i velluti 28 le polveri 30 rifl esi 31 i gioielli 32 textura 34 natural stone 36 technical specifi cation charts colour notation & dda installation and cleaning 2 ceramic mosaics index
pyper 10 touchstone 14 nazca 18 i pigmenti 22 i velluti 26 riflesi 30 textura 32 smula 12 crystal 16 i forgiati 20 rugiada 24 le polveri 28 i gioielli 31 natural stone 34 technical 36
introduction company credentials Founded in 1901 H & R Johnson Ltd. is the leading manufacturer and supplier of ceramic tiles in the UK, with a long history of market leadership and industry production development. Part of the Norcros Group we have sister manufacturing bases in South Africa, Greece and India with additional offi ces in Dubai, USA and Australia. In 2001 an investment in excess of 35 million allowed us to develop a new fully automated production facility on a single integrated site in StokeonTrent. Our UK factory produces over 5 million square metres of ceramic tiles for use in the UK and overseas markets. H & R Johnson products are used in a wide range of commercial and non commercial projects and we supply ceramic tiles to almost every country of the world. Our strength is based on a comprehensive portfolio of leading edge quality products combined with very high levels of customer service. As manufacturers we have extremely stringent quality and environmental control standards. In 2006 we created and opened the award winning Material Lab design resource centre at 10 Great Titchfi eld Street, London, offering designers and architects an environment where products such as ceramics, glass, wallpaper, carpet tiles, trims, ecoresins, fabrics and many more materials can be explored. We have a longstanding commitment to environmental management and have had a formal environmental policy since 1992. Our environmental management system is certifi ed against the ISO14001 standard. We were the fi rst ceramics company within the whitewares sector to gain certifi cation against the ISO14001 standard in 1998 and have since successfully upgraded our certifi cation to meet the latest requirements of ISO14001:2004. We are the only UK wall tile manufacturer to have ISO14001 accreditation. The company has never been subject to any prosecutions or formal environmental regulatory action for any breaches of environmental legislation. In 1997 H & R Johnson were awarded the Queens Award for Environmental Achievement for our ceramic waste recycling scheme. To our knowledge we are the only manufacturer in the world to operate such a scheme. This scheme which has been in continuous use since 1992 also enabled H & R Johnson to win the Manufacturing Industry Achievement Award for Environmentalist of the Year in 1997. Approximately 25% of the material used to produce our wall tiles comes from recycled ceramic materials from our own and other local companies. Various recycling and energy saving schemes throughout our production and offi ce processes allow us each year to: Save 20,000 tonnes of ceramic landfi ll from our own and local ceramic factory waste saving 360 tonnes of CO 2 in transportation of materials Save 1250 tonnes of virgin timber Use 92% recycled materials in our packaging Reuse 32 million litres of water (30% of the total factory usage) Save 42 million kwh of energy Save 2400 tonnes of CO 2 Our energy and material savings are detailed in our Ceramic Tile Environmental Strategy document. 4 ceramic mosaics introduction
Recycling responsible manufacturing Material Lab London Fashion Retail Academy London
introduction colours pyper smula touchstone crystal nazca i forgiati 316 x 316mm 316 x 316mm 316 x 316mm 316 x 316mm 316 x 316mm 316 x 316mm Black Black Black Acquamarina Antracite Arancio Acciaio Grey Grey Brick Blu Azzurro Bianco Grigio Bronzo Red Fog Dark Grey Neutro Blu Giallo Rosso White White Sand Rosso Pistacchio Rosso Nero Brown Café White Grey Beige Ecru le polveri 316 x 316mm riflessi 316 x 316mm Beige Rosa Beige Neutro Mattone Rosso Rosa Grigio Azzurro Azzurro Azzurro Rosa Verde Blu Grigio Blu Notte 6 introduction colours
introduction colours i pigmenti 316 x 316mm rugiada 316 x 316mm i velluti 316 x 316mm Beige Giallo Arancio Giallo Arancio Giallo Arancio Rosso Marrone Grigio Scuro Rosa Rosso Selenio Rosa Rosso Selenio Pistacchio Verde Azzurro Celeste Blu Violetto Grigio Chiaro Testa di Moro Azzurro Cielo Blu Grigio Chiaro Blu Testa di Moro Blu Celeste Nero Bianco Nero Bianco Nero Bianco i gioielli textura natural stone 316 x 316mm 300 x 300mm 305 x 305mm Verde Azzurro White Lustre Chromium Natural See product pages for full details. Beige Camoscio Salsa introduction colours 7
PY2702 White Mix Pyper
ceramic mosaics Over 250 products in 14 ranges varying from 17mm square mosaic to mixed sized mosaics in glazed and unglazed porcelain. Product information (see example below) is provided to assist in the specifi cation and suitability of products. These recommendations are generic only, please contact our technical advisory service for specifi c guidance on fi tness for purpose applications Tel: 0845 210 3000. SPECIFICATION Wall Floor Other Material Finish Internal & External Internal Pools Glazed Porcelain Satin FLOOR VALUES Pendulum R Value V Value Wet Ramp Traffi c Domestic
ceramic mosaic pyper PY0285 Black PY2692 Black Mix 17 x 17 x 4mm Tessera PY0524 Black PY0526 Grey PY0527 Red PY0528 White PY0525 Brown PY0523 Beige 17 x 78 x 4mm Tessera PY0285 Black PY0286 Grey PY0287 Red PY0288 White PY0348 Brown PY0354 Beige PY0286 Grey PY2842 Grey Mix 17 x 78 x 4mm Tessera Matt PY0308 Black PY0309 Grey PY0310 Red PY0311 White PY0350 Brown PY0359 Beige Mixed Size PY2692 Black Mix PY2842 Grey Mix PY2712 Red Mix PY2702 White Mix PY3512 Brown Mix PY3562 Beige Mix PY0287 Red PY2712 Red Mix Mesh Sheet Size 316 x 316 x 4mm SPECIFICATION Wall Floor Other Material Finish Internal & External Internal Pools Glazed Porcelain Satin FLOOR VALUES Pendulum R Value V Value Wet Ramp Traffi c Domestic 10 ceramic mosaic pyper
pyper PY0288 White PY2702 White Mix PY0348 Brown PY3512 Brown Mix PY0354 Beige PY3562 Beige Mix PY2712 Red Mix
smula SM0315 Satin Black SM0325 Twill Black SM0316 Satin Grey SM0329 Twill Grey SM0317 Satin Fog SM0328 Twill Fog SPECIFICATION SATIN Wall Floor Other Material Finish Internal & External Internal Pools UnGlazed Porcelain Satin SM0316 Satin Grey FLOOR VALUES Pendulum R Value V Value Wet Ramp Traffi c Dry 57 Wet 28 R10 A Commercial
ceramic mosaic smula SM0480 Satin White SM0486 Twill White 17 x 17 x 4mm Tessera SM0518 Satin Black SM0514 Satin Grey SM0515 Satin Fog SM0513 Satin White SM0517 Satin Café SM0516 Satin Ecru SM0318 Satin Café SM0326 Twill Café 17 x 78 x 4mm Tessera SM0315 Satin Black SM0316 Satin Grey SM0317 Satin Fog SM0480 Satin White SM0318 Satin Café SM0319 Satin Ecru SM0325 Twill Black SM0329 Twill Grey SM0328 Twill Fog SM0486 Twill White SM0326 Twill Café SM0327 Twill Ecru SM0319 Satin Ecru SM0327 Twill Ecru SPECIFICATION TWILL Wall Floor Other Material Finish Internal & External Internal Pools UnGlazed Porcelain Structured FLOOR VALUES Pendulum R Value V Value Wet Ramp Traffi c Dry 54 Wet 36 R9 V4 A Commercial 17 x 78 x 4mm Tessera Mesh Sheet Size 316 x 316 x 4mm SM0361 Satin Black SM0371 Satin Grey SM0364 Satin Fog SM0362 Satin Café SM0363 Satin Ecru SM0366 Twill Black SM0370 Twill Grey SM0369 Twill Fog SM0367 Twill Café SM0368 Twill Ecru ceramic mosaic smula 13
ceramic mosaic touchstone TO0289 Black TO2632 Black Mix TO0289 Black TO0290 Brick TO0291 Dark Grey TO0292 Sand TO0293 White Grey 17 x 78 x 4mm Tessera TO0290 Brick TO2642 Brick Mix TO0303 Black TO0304 Brick TO0305 Dark Grey TO0306 Sand TO0307 White Grey 17 x 78 x 4mm Tessera TO2632 Black Mix TO2642 Brick Mix TO2622 Dark Grey Mix TO2652 Sand Mix TO2612 White Grey Mix Mixed Size Mesh Sheet Size 316 x 316 x 4mm TO0291 Dark Grey TO2622 Dark Grey Mix SPECIFICATION Wall Floor Other Material Finish Internal & External Internal Pools UnGlazed Porcelain Structured FLOOR VALUES Pendulum R Value V Value Wet Ramp Traffi c Dry 54 Wet 40 R11 V4 B Commercial 14 ceramic mosaic touchstone
touchstone TO0292 Sand TO2652 Sand Mix TO0293 White Grey TO2612 White Grey Mix TO0289 Black
crystal CR0183 Rosso CR0231 Rosso
ceramic mosaic crystal CR0163 Acquamarina CR2172 Acquamarina Mix CR0163 Acquamarina CR0162 Blu CR0160 Neutro CR0161 Rosso CR0162 Blu CR2182 Blu Mix 17 x 38 x 4mm Tessera CR0251 Acquamarina CR0252 Blu CR0253 Neutro CR0232 Rosso 17 x 38 x 4mm Tessera CR0179 Acquamarina CR0181 Blu CR0182 Neutro CR0183 Rosso CR0160 Neutro CR2192 Neutro Mix 17 x 78 x 4mm Tessera CR0248 Acquamarina CR0249 Blu CR0250 Neutro CR0231 Rosso 17 x 78 x 4mm Tessera CR2172 Acquamarina Mix CR2182 Blu Mix CR2192 Neutro Mix CR2202 Rosso Mix CR0161 Rosso CR2202 Rosso Mix Mixed Size Mesh Sheet Size 316 x 316 x 4mm SPECIFICATION Wall Floor Other Material Finish Internal & External Internal Pools Glazed Porcelain Gloss FLOOR VALUES Pendulum R Value V Value Wet Ramp Traffi c Domestic ceramic mosaic crystal 17
ceramic mosaic nazca NA0164 Antracite NA2212 Antracite Mix 17 x 38 x 4mm Tessera NA0164 Antracite NA0167 Azzurro NA0165 Blu NA0171 Pistacchio NA0169 Arancio NA0168 Bianco Grigio NA0170 Giallo Rosso NA0166 Rosso Nero 17 x 38 x 4mm Tessera NA0241 Antracite NA0243 Azzurro NA0245 Blu NA0246 Pistacchio NA0242 Arancio NA0244 Bianco Grigio NA0229 Giallo Rosso NA0247 Rosso Nero NA0167 Azzurro NA2232 Azzurro Mix 17 x 78 x 4mm Tessera NA0185 Antracite NA0187 Azzurro NA0189 Blu NA0191 Pistacchio NA0186 Arancio NA0188 Bianco Grigio NA0190 Giallo Rosso NA0193 Rosso Nero 17 x 78 x 4mm Tessera NA0234 Antracite NA0235 Azzurro NA0238 Blu NA0239 Pistacchio NA0230 Arancio NA0237 Bianco Grigio NA0236 Giallo Rosso NA0240 Rosso Nero NA0165 Blu NA2252 Blu Mix Mixed Size Mesh Sheet Size 316 x 316 x 4mm NA2212 Antracite Mix NA2232 Azzurro Mix NA2252 Blu Mix NA2272 Pistacchio Mix NA2222 Arancio Mix NA2242 Bianco Grigio Mix NA2262 Giallo Rosso Mix NA2282 Rosso Nero Mix NA0171 Pistacchio NA2272 Pistacchio Mix SPECIFICATION Wall Floor Other Material Finish Internal & External Internal UnGlazed Porcelain Satin FLOOR VALUES Pendulum R Value V Value Wet Ramp Traffi c Dry 57 Wet 28 R9 Light Commercial 18 ceramic mosaic nazca
nazca NA0169 Arancio NA2222 Arancio Mix NA0168 Bianco Grigio NA2242 Bianco Grigio Mix NA0170 Giallo Rosso NA2262 Giallo Rosso Mix NA0166 Rosso Nero NA2282 Rosso Nero Mix NA0187 Azzurro
i forgiati IF0209 Bronze
ceramic mosaic i forgiati IF0520 Acciaio IF0522 Bronzo 17 x 17 x 4mm Tessera IF0119 Acciaio IF0120 Bronzo 50 x 50 x 4mm Tessera IF0117 Acciaio IF0118 Bronzo 25 x 25 x 4mm Tessera IF0208 Acciaio IF0209 Bronzo 17 x 38 x 4mm Tessera IF0256 Acciaio IF0257 Bronzo IF0208 Acciaio 17 x 38 x 4mm Tessera IF0207 Acciaio IF0206 Bronzo 17 x 78 x 4mm Tessera IF0258 Acciaio IF0259 Bronzo IF0209 Bronzo 17 x 78 x 4mm Tessera Mesh Sheet Size 316 x 316 x 4mm SPECIFICATION Wall Floor Other Material Finish Internal Glazed Porcelain Metallic ceramic mosaic i forgiati 21
ceramic mosaic i pigmenti IP0040 Beige IP0044 Giallo IP0037 Arancio IP0051 Rosso IP0056 Beige IP0060 Giallo IP0053 Arancio IP0067 Rosso IP0063 Marrone 50 x 50 x 4mm Tessera IP0062 Grigio Scuro IP0065 Pistacchio IP0068 Verde IP0055 Azzurro Cielo IP0058 Blu IP0061 Grigio Chiaro IP0064 Nero IP0057 Bianco IP0047 Marrone IP0046 Grigio Scuro 25 x 25 x 4mm Tessera Mesh Sheet Size 316 x 316 x 4mm IP0040 Beige IP0044 Giallo IP0037 Arancio IP0051 Rosso IP0047 Marrone IP0046 Grigio Scuro IP0049 Pistacchio IP0052 Verde IP0038 Azzurro IP0039 Azzurro Cielo IP0042 Blu IP0045 Grigio Chiaro IP0048 Nero IP0041 Bianco IP0049 Pistacchio IP0052 Verde SPECIFICATION Wall Floor Other Material Finish Internal & External Internal Pools Glazed Porcelain Satin FLOOR VALUES Pendulum R Value V Value Wet Ramp Traffi c Dry 60 Wet 49 R10 A Domestic 22 ceramic mosaic i pigmenti
i pigmenti IP0038 Azzurro IP0039 Azzurro Cielo IP0042 Blu IP0045 Grigio Chiaro IP0048 Nero IP0041 Bianco IP0055 Azzurro Cielo
rugiada RU0007 Giallo RU0001 Arancio RU0011 Rosa RU0012 Rosso Selenio RU0005 Celeste RU0004 Blu Violetto RU0003 Blu
ceramic mosaic rugiada RU0003 Blu RU0013 Testa di Moro RU0019 Rosso Selenio RU0017 Celeste RU0016 Blu RU0018 Nero RU0015 Bianco 50 x 50 x 4mm Tessera RU0007 Giallo RU0001 Arancio RU0011 Rosa RU0012 Rosso Selenio RU0005 Celeste RU0010 Nero RU0002 Bianco 25 x 25 x 4mm Tessera Mesh Sheet Size 316 x 316 x 4mm RU0004 Blu Violetto RU0003 Blu RU0013 Testa di Moro RU0010 Nero RU0002 Bianco SPECIFICATION Wall Floor Other Material Finish Internal & External Pools Glazed Porcelain Gloss ceramic mosaic rugiada 25
ceramic mosaic i velluti IV0075 Giallo IV0069 Arancio IV0079 Rosa IV0080 Rosso Selenio IV0087 Rosso Selenio IV0084 Blu IV0086 Nero IV0083 Bianco 50 x 50 x 4mm Tessera IV0075 Giallo IV0069 Arancio IV0079 Rosa IV0080 Rosso Selenio IV0076 Grigio Chiaro 25 x 25 x 4mm Tessera Mesh Sheet Size 316 x 316 x 4mm IV0081 Testa di Moro IV0071 Blu IV0073 Celeste IV0078 Nero IV0070 Bianco IV0076 Grigio Chiaro IV0081 Testa di Moro SPECIFICATION Wall Floor Other Material Finish Internal & External Internal Pools Glazed Porcelain Satin FLOOR VALUES Pendulum R Value V Value Wet Ramp Traffi c Domestic 26 ceramic mosaic i velluti
i velluti IV0071 Blu IV0073 Celeste IV0078 Nero IV0070 Bianco IV0083 Bianco
le polveri LP0101 Beige LP0106 Rosa LP0104 Mattone LP0107 Rosso LP0099 Azzurro LP0100 Azzurro Rosa LP0102 Blu Grigio
ceramic mosaic le polveri LP0102 Blu Grigio 50 x 50 x 4mm Tessera LP0110 Beige LP0115 Rosa LP0113 Mattone LP0116 Rosso LP0108 Azzurro LP0109 Azzurro Rosa LP0111 Blu Grigio LP0112 Blu Notte LP0103 Blu Notte 25 x 25 x 4mm Tessera Mesh Sheet Size 316 x 316 x 4mm LP0101 Beige LP0106 Rosa LP0104 Mattone LP0107 Rosso LP0099 Azzurro LP0100 Azzurro Rosa LP0102 Blu Grigio LP0103 Blu Notte SPECIFICATION Wall Floor Other Material Finish Internal & External Pools Glazed Porcelain Gloss ceramic mosaic le polveri 29
ceramic mosaic rifl essi RI0121 Beige RI0124 Rosa RI0125 Verde RI0126 Beige RI0129 Rosa RI0130 Verde RI0128 Neutro RI0127 Grigio Azzurro 50 x 50 x 4mm Tessera RI0121 Beige RI0124 Rosa RI0125 Verde RI0123 Neutro RI0122 Grigio Azzurro 25 x 25 x 4mm Tessera RI0123 Neutro RI0122 Grigio Azzurro Mesh Sheet Size 316 x 316 x 4mm SPECIFICATION Wall Floor Other Material Finish Internal & External Pools Glazed Porcelain Gloss 30 ceramic mosaic rifl essi
ceramic mosaic i gioielli IG0093 Verde IG0089 Azzurro IG0098 Verde IG0094 Azzurro IG0095 Beige IG0096 Camoscio 50 x 50 x 4mm Tessera IG0093 Verde IG0089 Azzurro IG0090 Beige IG0091 Camoscio IG0090 Beige IG0091 Camoscio 25 x 25 x 4mm Tessera Mesh Sheet Size 316 x 316 x 4mm SPECIFICATION Wall Floor Other Material Finish Internal & External Pools Glazed Porcelain Gloss ceramic mosaic i gioielli 31
ceramic mosaic textura TEXT1A White Lustre TEXT2A Chromium TEXT3A Salsa 23 x 23 x 6.5mm Tessera Dune TEXT1B White Lustre TEXT2B Chromium TEXT3B Salsa TEXT1E White Lustre TEXT1B White Lustre 23 x 23 x 6.5mm Tessera Crater TEXT1C White Lustre TEXT2C Chromium TEXT3C Salsa 23 x 23 x 6.5mm Tessera Button TEXT1D White Lustre TEXT2D Chromium TEXT3D Salsa TEXT2E Chromium TEXT2B Chromium 23 x 23 x 6.5mm Tessera Peak TEXT1E White Lustre TEXT2E Chromium TEXT3E Salsa 23 x 23 x 6.5mm Tessera Dimple TEXT3E Salsa TEXT3B Salsa Mesh Sheet Size 300 x 300 x 6.5mm SPECIFICATION Wall Floor Other Material Finish Internal Glazed Porcelain Gloss 32 ceramic mosaic textura
textura TEXT2E Chromium Dimple Fashion Retail Academy London
natural stone SMBR1A Brick Mosaic Domestic Wet Room
stone mosaic natural stone SMBR 1A Brick Mosaic SMWT 2A Mosaic SMMX 1A Mosaic SPECIFICATION Wall Floor Other Material Finish Internal Internal Stone Natural FLOOR VALUES Pendulum R Value V Value Wet Ramp Traffi c Domestic Natural stone mosaics are produced from naturally occurring materials and as such require the use of natural stone sealers. Mesh Sheet Size 305 x 305 x 10mm ceramic mosaic natural stone 35
technical colour notations Range Colour Reflectance Yl NCS Lightness NCS Pantone Pantone Architectural BS4800 RAL Design RAL K5 Pyper Black 6.34 0.16 8500N Black 3 194005 NM 00 A 13 000 15 00 9005 Pyper White 74.33 0.89 1000N 110103 22 B 15 100 90 05 9003 Pyper Red 14.21 0.32 1580Y90R 180 181454 04 E 53 040 40 67 3016 Pyper Grey 29.52 0.54 4500N Cool Grey 9 160000 10 A 07 000 60 00 NM 4037 Pyper Beige 56.12 0.78 2005Y20R 468 120703 10 B 17 080 80 20 NM 1013 Pyper Brown 5.55 0.14 8505Y20R Black 5 191111 NM 08 B 29 020 20 10 8019 Smula Black 6.34 0.16 8500N Black 3 190303 18 B 29 000 25 00 9011 Smula Café 7.84 0.19 8005Y50R 411 191015 08 B 29 050 30 10 NM 8028 Smula Ecru 56.32 0.78 2010Y30R 4685 131008 08 C 31 075 80 20 NM 1015 Smula Fog 12.20 0.28 7005Y20R Warm Grey 9 171212 NM 08 B 25 060 50 05 7006 Smula Grey 50.17 0.74 2500N 421 165803 10 A 07 080 70 05 NM 7030 Smula White 74.33 0.89 1000N 110103 22 B 15 100 90 05 9003 Touchstone Black 8.41 0.20 8000N Black 7 194007 18 B 29 000 35 00 9004 Touchstone Brick 35.29 0.60 3020Y70R 4735 161219 NM 04 C 37 040 60 20 NM 3012 Touchstone Dark Grey 29.52 0.54 4500N 423 160000 10 A 11 000 55 00 NM 7042 Touchstone Sand 35.24 0.60 3020Y40R 4665 161331 06 C 37 050 70 30 Touchstone White Grey 65.17 0.84 1500N Cool Grey 1 144500 NM 10 A 03 080 80 05 NM 7044 Crystal Acquamarina 76.64 0.90 0510B10G 317 124604 NM 18 E 50 200 90 05 Crystal Blu 7.18 0.18 4055R70B 280 193952 NM 20 D 45 270 30 35 NM 5023 Crystal Neutro 57.43 0.79 2005G80Y 413 126204 NM 12 B 15 100 80 10 NM 1013 Crystal Rosso 25.02 0.48 3040Y70R 4675 151523 NM 04 C 37 050 70 40 Nazca Antracite 8.41 0.20 8000N Cool Grey 11 180503 18 B 29 000 35 00 7021 Nazca Azzurro 49.97 0.74 0540R90B 550 144508 NM 18 D 43 230 70 20 5024 Nazca Blu 19.92 0.41 4030R70B 7456 183937 20 D 45 280 40 35 5000 Nazca Pistacchio 23.58 0.46 4030G30Y 378 190230 NM 12 D 45 120 40 30 6011 Nazca Arancio 41.97 0.67 2030Y50R 473 141133 NM 06 C 37 060 70 40 NM 1034 Nazca Bianco Grigio 49.03 0.73 2502B 428 144103 240 80 05 NM 7040 Nazca Giallo Rosso 22.04 0.44 2060Y80R 486 181447 NM 04 D 44 040 50 50 2012 36 technical colour notations
technical colour notations Range Colour Reflectance Yl NCS Lightness NCS Pantone Pantone Architectural BS4800 RAL Design RAL K5 Nazca Rosso Nero 10.47 0.25 4050Y90R 7524 181441 NM 04 C 39 030 30 30 3009 I Forgiati Acciaio 12.61 0.29 7005Y50R 8003 145002 NM 06 C 39 050 30 20 NM 8028 I Forgiati Bronzo 22.38 0.45 3040Y90R 876 161325 NM 06 D 45 040 50 20 NM 8029 I Pigmenti Giallo 58.67 0.80 1060G90Y 127 120642 10 E 50 095 90 59 NM 1018 I Pigmenti Arancio 51.26 0.75 1040Y40R 472 161338 06 D 43 060 70 40 1034 I Pigmenti Rosso 28.33 0.52 2050Y80R NM 484 171544 NM 04 D 44 040 50 40 3016 I Pigmenti Marrone 53.74 0.76 2005Y50R Black 4 181312 08 B 29 060 30 10 8014 I Pigmenti Beige 69.56 0.86 1010Y30R 482 120714 08 C 31 080 80 20 1001 I Pigmenti Verde 10.58 0.25 6030G30Y 7483 180108 NM 14 C 39 130 40 30 NM 6010 I Pigmenti Pistacchio 42.97 0.68 2040G50Y NM 5777 130532 NM 12 D 43 10 70 50 I Pigmenti Bianco 85.95 0.94 0500N 110602 22 B 15 000 90 00 9003 I Pigmenti Blu 14.99 0.33 4040R80B 661 183928 280 40 30 NM 5000 I Pigmenti Nero 22.20 0.44 5500N Black 3 190303 10 B 29 000 25 00 8022 I Pigmenti Azzurro 34.92 0.60 3020B70G NM 571 144809 NM 16 C 33 180 70 15 6034 I Pigmenti Azzurro Cielo 27.24 0.51 3030B 550 154319 NM 10 E 51 240 70 20 5024 I Pigmenti Grigio Chiara 48.87 0.73 2502G 428 144102 NM 18 B 17 240 80 05 7042 I Pigmenti Grigio Scuro 15.83 0.34 6502Y 417 NM 00 A 13 080 40 05 7022 Rugiada Giallo 70.01 0.87 0570G90Y 114 120642 NM 10 E 53 090 80 70 1018 Rugiada Arancio 17.00 0.36 2070Y80R 1805 181448 04 E 51 040 50 70 2012 Rugiada Bianco 85.95 0.94 0500N 114201 22 B 15 9003 Rugiada Blu 5.63 0.14 5540R70B 2766 193933 290 20 30 5022 Rugiada Blu Violetto 18.65 0.39 4030R80B 652 163920 NM 20 C 37 270 60 25 5014 Rugiada Celeste 59.27 0.80 1020B 290 134409 NM 18 E 50 Rugiada Nero 4.47 0.12 9000N Black 194006 10 B 29 000 15 00 9005 Rugiada Rosa 57.23 0.79 1020R10B 196 132004 NM 04 C 33 020 80 10 3015 Rugiada Rosso Selenio 17.16 0.37 1080Y90R 1795 181454 04 E 53 040 40 67 3033 Rugiada Testa Di Moro 10.91 0.25 6020R 504 191431 NM 04 C 39 010 20 20 technical colour notations 37
technical colour notations Range Colour Reflectance Yl NCS Lightness NCS Pantone Pantone Architectural BS4800 RAL Design RAL K5 I Velluti Giallo 74.81 0.89 0550G90Y 113 120642 090 90 60 1018 I Velluti Arancio 52.44 0.75 0550Y40R 157 151150 06 E 51 060 70 60 1034 I Velluti Bianco 85.95 0.94 0500N 114201 22 B 15 9003 I Velluti Blu 5.63 0.14 5540R70B 289 193830 270 20 29 5013 I Velluti Celeste 69.97 0.87 0520B 134809 18 E 50 200 80 15 I Velluti Grigio Chiaro 48.87 0.73 2502G 427 134303 7038 I Velluti Nero 4.47 0.12 9000N 426 194006 10 B 29 000 15 00 7021 I Velluti Rosa 75.82 0.90 0510R 503 121010 04 C 33 020 80 10 I Velluti Rosso Selenio 17.00 0.36 2070Y80R 485 171553 04 E 53 030 50 60 3033 I Velluti Testa Di Moro 9.28 0.22 6030Y70R 483 191230 06 C 39 050 30 20 8002 Le Polveri Beige 51.83 0.75 2020Y 467 130715 NM 08 C 31 090 80 20 1000 Le Polveri Blu Grigio 32.25 0.57 3020R80B 535 154008 20 C 37 240 60 15 5014 Le Polveri Blu Notte 14.99 0.33 4040R80B 7456 194044 280 40 40 Le Polveri Mattone 20.00 0.41 3050Y70R 471 171347 06 D 45 050 40 50 2010 Le Polveri Azzurro 51.35 0.75 1030B10G 552 134409 18 E 49 220 70 15 6034 Le Polveri Azzurro Rosa 50.40 0.74 2010R 434 164109 020 80 05 Le Polveri Rosa 32.19 0.57 4005Y80R 407 141311 080 80 10 Le Polveri Rosso 18.33 0.38 3050Y80R 123 181248 040 50 60 Rifl esi Neutro 85.71 0.94 0502Y 7527 110103 10 B 15 085 90 10 1013 Rifl esi Beige 69.56 0.86 1010Y30R 475 121108 08 C 31 075 90 10 1015 Rifl esi Rosa 67.63 0.85 1010Y90R 489 111404 04 B 15 010 90 05 NM 9001 Rifl esi Grigio Azzurro 66.15 0.84 1010R90B 5445 124306 18 B 17 250 80 10 Rifl esi Verde 68.83 0.86 1010B50G 5595 126207 16 C 33 160 80 05 Note: These results are from H & R Johnson internal test reports and are to be used for guidance only. All colour notations marked as NM are Nearest Match. For blended mosaics Refl ectance, Lightness and Colour Notation values are for the general colour hue of the tile. 38 technical colour notations
technical colour notations Range Colour Reflectance Yl NCS Lightness NCS Pantone Pantone Architectural BS4800 RAL Design RAL K5 I Gioielli Beige 64.67 0.84 1020G20Y 482 126207 18 B 17 075 80 10 7032 I Gioielli Azzurro 53.01 0.76 2010B90G 5517 126205 16 C 33 140 70 10 I Gioielli Camoscio 71.38 0.87 1010G90Y 461 110410 10 B 17 090 90 10 I Gioielli Verde 69.21 0.86 1020G50Y 468 120607 12 B 17 100 80 20 1000 Textura White Lustre 85.95 0.94 0500N 110601 000 90 00 9003 Textura Chromium 21.63 0.43 NM 10 A 01 NM 7048 Textura Salsa 14.21 0.32 1580Y90R 187 191764 NM 04 E 53 030 40 60 NM 3002 physical properties Test Standard Requirement Typical Test Value Length/Width 105452 (BS6431:Part10/EN98) ±0.75% ±0.75% Water Absorption 105453 (BS6431:Part11/EN99) 0.5% 0.5% Abrasion Resistance 105456 (BS6431:Part14/EN102) 175mm 3 175mm 3 Linear Thermal Expansion 105458 (BS6431:Part15/EN103) Max 9 x 10 6 K 1 Max 9 x 10 6 K 1 Thermal Shock 105459 (BS6431:Part16/EN104) Pass Pass Frost Resistance 1054512 (BS6431:Part22/EN202) Resistant Resistant Chemical Resistance 1054513 (BS6431:Part19/EN122) Class C Class C Stain Resistance 1054514 (BS6431:Part19/EN122) Min Class 3 Min Class 3 Fire Rating UV Colour Resistance Class 0 Non Combustable Unaffected by light Crazing Resistance* 1054511 (BS6431:Part17/EN105) Pass Pass Weight/m 2 Product Thickness 4mm 8kg Product Thickness 6.5mm 13kg Product Thickness 10mm 15kg All product except natural stone are classed as BIa products * Applicable only to glazed products technical colour notations/physical properties 39
technical installation Codes of Practice All fi xing of ceramic mosaics should be in accordance with the following codes of practice guidelines: BS5385 Part 1 1995 (Code of practice for the design and installation of internal wall tiling and mosaics in normal conditions) BS5385 Part 2 2006 (Code of practice for the design and installation of external ceramic wall tiling and mosaics) BS5385 Part 3 1989 (Code of practice for the design and installation of ceramic fl oor tiles and mosaics) BS5385 Part 4 1992 (Code of practice for ceramic tiling and mosaic in specifi c conditions) BS8000 Section 11.1 1989 (Workmanship on Building Sites, Part 11, Code of practice for wall and fl oor tiling). Ceramic mosaics are classed as BIa and require the use of polymer modifi ed adhesives (classifi cation C2*) and grouts specially formulated for fi xing and grouting of porcelain products. * Check with adhesive manufacturer for additional C1 product suitability. Substrates Before tiling is commenced it is important to ensure that the correct minimum curing periods have been observed for all substrates: Concrete 6 weeks Rendering (non modifi ed) 2 weeks Gypsum Plastering 4 weeks Brickwork/Blockwork 6 weeks Accuracy of the substrate must be checked to ensure that the guidance given in BS5385 has been achieved i.e. local variations in level for a nominally fl at fl oor or wall should be such that, when checked with a 2m straightedge, any gap under the straightedge between points of contact does not exceed 3mm. Movement Joints in Mosaics The location, type and scope of all movement joints must be ascertained prior to any fi xing works. All structural joints must be followed through to the face of the mosaic at full width with intermediate movement joints (minimum 6mm wide) being situated at: Changes of plane (including internal wall corners) Wall/fl oor junctions Where tiling abuts other materials For walls 3m to 4.5m maximum centres both horizontally and vertically. For fl oors 8m to 10m maximum centres. Movement joints can either be fi lled with a suitable backer, bond breaker and fi ller (e.g. silicone please check with manufacturer for suitability) or be of the preformed variety. Adhesives Adhesives should be in accordance with BS EN 12004, Class C2*. Particular adhesive choice will be governed by the substrate. * Check with adhesive manufacturer for additional C1 product suitability. H & R Johnson recommend the use of Johnson s Professional adhesives and grouts Grouts The choice of grout type should refl ect the expected service conditions of the installation. For general wall tiling in dry conditions grouts should be class CG1 i.e. Johnson Professional Fine Joint Grout. For walls subject to frequent wetting ie showers and pool halls grout should be class CG2 i.e. Johnson Professional No Mould Flexible Grout. Substrate Concrete Brickwork/Blockwork Sand/Cement Render Plaster Gypsum Plasterboard For general fl oor tiling grouts should be class CG2 i.e. Johnson Professional Wide Joint Flexible Grout. For fl oors subject to frequent wetting i.e. showers and pool halls grout should be class CG2 for hard water areas or RG1 for soft water areas i.e. Johnson Professional No Mould Flexible Grout (CG2), Easy Clean Epoxy (RG1). For walls and fl oors where hygiene is important i.e. commercial kitchens and hospitals grout should be class RG1 i.e. Johnson Professional Easy Clean Epoxy. For specifi c adhesive or grout advice please contact Johnson Professional helpline 0870 609 2851 Fixing Mosaic All mosaic tiles should be fi xed with a solid bed of adhesive, this ensures maximum durability and strength within the installation and long term adhesion performance. This is achieved with the use of a notched solid bed trowel. It is good practice to periodically remove a recently fi xed sheet to ensure that the correct bedding is being achieved and maintained. When fi xing all mosaic care must be taken to ensure that no lipping of mosaic occurs and that sheets are spaced evenly to give a uniform fi nish. Johnson s Professional Adhesive One Part Flexible One Part Flexible One Part Flexible One Part Flexible Prime with Johnson Professional Prime & Seal One Part Flexible Prime with Johnson Professional Prime & Seal 40 technical installation
technical cleaning Maintaining the appearance and characteristics of mosaics is achieved with the implementation of a suitable cleaning regime. It must be stressed that the cleaning material manufacturers instructions must be followed at all times. Builders Clean This should be undertaken prior to an installation being brought into service. The builders clean removes any residual fi lm left over from the grouting operation and is a one off cleaning process. It is imperative that this is carried out as any grout residues left behind will act as a key for dirt resulting in the installation being diffi cult to clean. Cementitious Grouts The use of a mild acid decementing solution followed by thorough rinsing will remove all but the most stubborn of cement residues. Epoxide Grouts It is essential that ALL residue be removed from the surface of the mosaic during the grouting process and before the resin cures. Failure to achieve this will result in a very diffi cult and expensive process using geltype epoxide removers. Routine Cleaning The regular use of detergents or other cleaning agents which are excessively acidic or alkaline could cause irreversible damage to the mosaic surface. Degreasing agents that contain wax, sodium silicate or other additives which leave sticky deposits and thus retain dirt should be avoided. Oil residues or buildups of wax can be removed with a proprietary wax and polish remover. Manual Cleaning In normal conditions ceramic mosaics require little maintenance and can be easily kept clean by wiping or mopping with warm water to which a neutral or nearly neutral detergent has been added. The cleaning solution should remain on the surface for 5 to 15 minutes (see manufacturers instructions) to allow it to penetrate and emulsify the dirt after which it should be removed by rinsing thoroughly with clean water. The rinsing process removes the dirt so the use of clean water is important. Periodic Deep Cleaning Occasionally foreign matter may cause surface marks that cannot be removed with the usual cleaning processes and materials. If the surface mark cannot be removed, other materials should be considered (it is advisable to experiment on a small inconspicuous area): Paint Paint Remover Organic Stains Bleach or one off treatment with washing soda Rust Masonry Cleaner Oil, Fat, Grease Detergent or degreaser Mould Growth Household bleach or proprietary cleaner Tea, Coffee, Ink Household bleach or proprietary cleaner Abrasive powders or cleaners should never be used on ceramic mosaic. technical cleaning 41
technical dda disability discrimination act The Disability Discrimination Act 1995 (DDA) introduced new measures to prevent discrimination against disabled people. The Act was broadened in 2005 to form the current Disability Discrimination Act 2005. The DDA requires accessible environments to be provided for disabled people, either in their place of work or for access to goods, services or facilities (public spaces). Those commissioning new buildings or adaptations to existing buildings must consider the implications of the DDA and their ability to provide buildings that do not discriminate against disabled people (physical or mental impairments). When specifying ceramics there are 2 main areas of relevance within the DDA. Colour Reflectance (Contrast) The Act gives guidance on good visual contrast for the visually impaired between various elements of a building by the use of Light Refl ectance Values (LRV). LRV is a general term for contrast and is measured as the proportion of useful light refl ected by a coloured object, fl oor, wall or ceiling. LRV is measured on a scale of 0 to 100 where 0 is perfect black and 100 perfect white (in reality 0 and 100 are unobtainable colours). According to NCS Colour Centre in practical terms black is approx 6 and white approx 85. The current guidelines from Building Regulations Approved Document M on contrast are that a minimum difference of 30 LRV points should be specifi ed for adjacent surfaces to ensure that visually impaired people are not discriminated against. In the specifi c example of ceramic tiles this difference should be between: Floors to walls Ceiling to walls Handrails to walls Sanitary fittings to walls Visual contrast between fl oors and walls is important in enabling visually impaired people to assess and gauge the size and shape of a room. It is important that the greatest visual contrast occurs where the fl oor meets the wall (skirting) as this gives the most accurate visual indication of the extent of the room. Where provided, skirtings should contrast visually with the fl oor and be similar in colour and tone to the wall surface. Tactile Foot Braille (see Kerastar or Elements literature for details) Recommendations from the Department of the Environment, Transport and the Regions (DETR), the joint mobility unit of the RNIB and the Centre for Accessible Environments (CAE) led to the need for Tactiles to be used as warning features for stairs, ramps and platforms. Available in 400 x 400 x 10mm format and in 2 colour options the Johnson Tactile System offers compliance with not only the DDA requirements but also the DETR, RNIB and CAE recommendations. Specifi ed correctly the Johnson Tactile System will ensure that any new building Access Audits will be compliant with the Access to Goods and Services part of the DDA. The Johnson Tactile System is manufactured to the highest technical and performance standards. The surface of the Tactile products have the enhanced performance qualities of a slip resistance durundum inclusion in the surface of the tile. The Corduroy profi le is designed to warn visually impaired people of the presence of specifi c hazards. Such a profi le is Foot Braille and is a warning associated with steps, ramps or the approach to onstreet light rapid transit platforms. The Corduroy profi le is an internationally accepted Tactile surface that conveys the message of hazard and implies proceed with caution. The Blister profi le is designed to warn visually impaired people of the edge of all offstreet platforms. The profi le consists of a series of offset, fl at topped dome studs. The parallel rows of studs are designed to be installed at right angles to the direction of traffi c and are normally located behind the platform edge coping. This information is not exhaustive and the requirements at the time of specifi cation must be checked. BS8300:2001 Amendment 1 indicates that there is anecdotal evidence to suggest that a 20 point LRV difference may be suffi cient especially where large adjacent areas are involved. It must be noted that the guidance on LRV values given in this brochure is correct at the time of print. This is a subject that may be reviewed by the regulatory body at any time so it is advisable to check the guidelines at the time of specifi cation of product. The DDA details given in this brochure are to be used as an outline guide only and are the details as H & R Johnson understand them at the time of print. If in doubt of any details contained herein the Act should be read in full. 42 technical dda
technical general information Property of and used under license from Scandinavian Colour Institute AB, SCI Sweden.se, Stockholm, 2001. See your local NCS distributor for original NCS standard samples ISO 9001 Environmental Management H & R Johnson Tiles Limited, Harewood Street, Tunstall, Stoke on Trent has achieved ISO 14001 for Environmental Management Systems at its Stoke on Trent factory. Colour The ceramic mosaics range is notated by the Natural Colour System (NCS). Reference guides to other colour referencing systems are also given in this publication. Fitness for Purpose For specifi c suitability and fi tness for purpose details contact the Technical Helpline or visit the website: www.johnsonceramics.com Mosaic Sizes All sizes in this brochure are nominal metric modular and include a nominal 2mm joint. Important During the course of manufacture of all mosaics some variation in shade or pattern can occur. Before fi xing, several cartons should be opened and the contents mixed to ensure that the size, shade, colour and patterning are acceptable. H&R Johnson cannot accept responsibility for any mosaics that have been fixed. Nothing in these statements does or will affect the statutory rights of the consumer. Samples Tel: 01782 524064 Fax: 01782 524138 Email: techsales@johnsontiles.com Technical Helpline Tel: 0845 210 3000 Fax: 01782 524138 Email: techadvice@johnsontiles.com International Technical Helpline: +44 (0) 1782 524067 www.johnsonceramics.com H & R Johnson recommend the use of adhesives and grouts from the Johnson Professional range. For further information and a detailed fi xing specifi cation please contact 0870 609 2851. The colours shown on the products in this brochure are as accurate as the limitations of the printing process will allow. Please refer to actual product samples before purchasing. Every effort has been made to ensure the accuracy of the information given in this literature. In the interests of progress, however, H & R Johnson reserve the right to change specifi cations and availability without prior notice. Acknowledgements H & R Johnson would like to thank the companies who have helped in the production of this publication. Design & Artwork: Idiom Creative Ltd. Print: Wood Mitchell Printers technical general 43
technical helpline: 0845 210 3000 H & R Johnson Tiles Limited, Harewood Street, Tunstall, Stoke on Trent ST6 5JZ. T: 01782 575575 F: 01782 577377 www.johnsonceramics.com 10 Great Titchfield Street, London W1W 8BB T: 020 7436 8629 F: 020 7436 9031 E: info@materiallab.co.uk www.materiallab.co.uk Middle East Office, H & R Johnson, PO Box 50518, Dubai, United Arab Emirates. Tel ++97 14 398 6004 Fax ++97 14 398 7066 Johnson Tiles (Pty) Ltd, Olifantsfontein, South Africa. Johnson Tile (Pty) Ltd, Bayswater, Victoria, Australia. Philkeram Johnson s.a., Thessaloniki, Greece. H & R Johnson (India) Ltd, Mumbai, India. A Norcros company H & R Johnson, Johnson and Material Lab are registered trade marks. All product names are the trade marks of H & R Johnson Tiles Ltd. All Rights Reserved. Printed in England 2007