Learning Center/Training and Consulting Course Catalog www.festo-didactic.com
Learning Center Festo is a global engineering and manufacturing company that maintains its own training teams for customers around the world. We are training We are consulting We are industry We are the engineers of productivity Learning Center Eatontown, NJ Our portfolio combines training courses with tailor-made knowledge checks, elearning, courseware, and hands-on learning systems. This unique integration increases the effectiveness of learning, optimizes learning outcomes, and maximizes learning transfer. We know that investments in training, coaching, and apprenticeship are smart investments in sustainability, knowledge, skills, loyalty, and retention of staff and your company. The core benefit for all our participants is simple more knowledge and an increased hands-on skill set lead to: Energy savings Ideas and creativity Decrease in downtime Learning Center Mason, Ohio Festo understands all of this because we are manufacturers as well as training providers. We practice what we teach in our own facilities that is the reason why we are offering training From Industry, for Industry. It cannot be more authentic than that. Read more about our training approach and offerings inside this catalog. 2
Table of Contents Introduction Festo: Your Training Partner...4 Why Festo?...5 From Business, For Business...6 Mechatronics Apprenticeship Program...7 Courses AC/DC Training ELE131: Electricity for Non-Electrical Staff Level 1...8 ELE141: Electricity for Non-Electrical Staff Level 2...8 Fluid Power Training PN111: Modern Industrial Pneumatics...9 PN121: Maintenance and Troubleshooting of Pneumatic Systems...9 PN361: Energy Efficiency in Pneumatics...10 PN381: Vacuum Technology...10 HY511: Modern Industrial Hydraulics...11 Robotics ROB111: Robotics Level 1...11 ROB121: Robotics Level 2...12 AUT121: Principles of Sensor Technology...12 PLCs PLC1A: PLC Fundamentals Allen-Bradley...13 PLC1S: PLC Fundamentals Siemens...13 PLC2A: Advanced PLC Allen-Bradley...14 PLC2S: Advanced PLC Siemens...14 Mechatronics EP1-3: Mechatronics Competence Program...15 Lean Production LP141:Maintenance Strategies and Total Productive Maintenance...16 LP191: Synchro: Introduction to Lean Production...16 Additional Courses SN171: Machine Safety Awareness...17 SN171-US: Introduction to Industrial Machinery Safety...17 PA201: Practical Mastery of Closed-Loop Control...18 What s Next?...19 3
Learning Center/Training and Consulting Festo Your Training Partner 80 y Festo Group 1,000 30,000 100 >300,000 17,800 2.77 billion 7.5% 10,000 24 h Staff Components Industrial customers Of turnover spent on R&D Delivery service Patents annually Sales Engineers worldwide Customer-specific solutions every year Dollars Festo Group turnover Security, Efficiency, Simplicity, and Competency For several decades Festo Didactic has been recognized worldwide for the development of high-quality, intuitive learning systems for technical education. We bring over 40 years of experience into developing solutions for fast learning and successful retention over a broad spectrum of technologies. Festo Didactic further strengthened its leadership position as a supplier of technical education solutions through the 2014 acquisition of Lab-Volt Systems. This merger created the ability to be the singular source worldwide for the study of technologies and curriculum that cover an extensive range of products and services, including: Mechatronics Factory and Process Automation Electrical Engineering Renewable Energies Energy Efficiency and Mobility Electronics Fluid Power Refrigeration and HVAC Industrial Maintenance Instrumentation and Process Control Telecommunications From fundamentals to complete training From basic training and technology- specific courses to planning, control, and handling of complex systems, to fully-furnished learning centers we have created a world of learning tailored to your needs for efficient study and guaranteed learning success. Training and Consulting One mission of Festo Didactic is to provide automation technology training for manufacturing employees and our industrial customers worldwide. Our Training and Consulting specialists provide this training on-site, at customer facilities, and at various Festo facilities throughout the world. 4
Learning Center/Training and Consulting Why Festo? Full Operation of Learning Centers Our independent Learning Centers serve local industries, applying Festo standards to help close the identified skills gaps. Our approach for establishing Learning Centers is driven by the vision to provide customized qualification solutions that meet individual and actual market demands. Operating training departments for industries In today s worldwide economy, businesses have adopted the trend of outsourcing activities in production, logistics, and materials management, but above all in services. The main purpose is generic: companies focus on their core competencies and outsource other tasks to service providers. As the market leader for technical vocational education, Festo Didactic is a professional partner in operating training departments and steering qualification measures according to our partner s vision. Consulting services for curricula and training content development Festo Didactic develops curricula and provides consulting services for training content development and vocational and academic skills standards and programs. We deliver training solutions focused on measurable business outcomes with a wide range of standardized and customized trainings. Our training solutions are not only aimed at the delivery of individual qualification courses we also develop job-role-specific programs and curricula, focusing on competencies for a particular position. The Learning Center portfolio also encompasses competence management and train-the-trainer programs. 5
Learning Center/Training and Consulting From Industry, for Industry Value Proposition Festo trainings are hands-on. In our classes, theory is taught first then it is applied to hands-on skills. Once equipped with the applicable skills and knowledge, trainees will flourish in their day-to-day tasks. Below is a sample two-day classroom training Preparing Evaluation of training needs within the company Review of training content with the facilitator Pre-assessment of participant skills and knowledge Preparing Learning Attending a web based training (WBT) Theory: Classroom knowledge transfer in specific industrial skills topics Practice: Hands-on skills transfer using Festo training equipment Troubleshooting exercises Rewarding Pre- and post-assessments Festo Certification Please contact: Learning Torsten Schimanski Head of Learning Center Eatontown, NJ +1 (848) 777-2076 torsten.schimanski@festo.com Carolin McCaffrey Head of Learning Center Midwest + 1 (513) 486-1080 carolin.mccaffrey@festo.com Tony Oran Head of Direct Sales Phone: +1(848)777-2020 tony.oran@festo.com Rewarding 6
Learning Center/Training and Consulting Mechatronics Apprenticeship Programs Employers today need multiskilled workers to operate, maintain, and troubleshoot equipment on the shop floor. Mechatronics is the collection of multiple technical disciplines combined into a hybrid, two-year apprenticeship program organized and supported by Festo Didactic. General education Apprentices will attend classroom instruction one day per week at college Tuition paid by company Technical, hands-on training Apprentices will attend hands-on training with Festo Didactic one day per week Training fees paid by company On-the-job training in the company Companies assign qualified trainers Companies develop related training plans On the job training consists of about 2,000 hours Train-the-trainer for participating companies Skills development for: Technical training and knowledge transfer Teaching methods and training standards Training for competencies Evaluation criteria and progress-checks Course preparation and implementation Monitoring and improving 7
AC/DC Training Electricity for Non-Electrical Staff: Level 1 ELE131 Electricity for Non-Electrical Staff: Level 2 ELE141 ELE131: Two-day class covers: ELE141: Two-day class covers: Electric current Units and symbols Ohm s Law Measuring in the circuit Voltage supplies: DC and AC Loads in electrical circuits Series connection Parallel connection Voltage divider Circuit principles Electrical components Avoidable and unavoidable measuring errors Conductors, semiconductors, non-conductors (insulators) Explain the working principle of an electrical circuit and all the basic physical phenomena Effectively measure an electrical circuit Name the key electrical components used in industry Build and commission basic electrical circuits Read basic electrical circuit diagrams Safety in electric circuits Electric field and magnetism Coils Capacitors Calculating and interpreting values Introduction to three-phase current theory Work and power Explain and apply the safety procedures for working in electrical circuits Name the electrical sensors and actuators, and relate them to real-life applications Build and commission circuits of intermediate complexity Diagnose the most common faults in electrical circuits Calculate the cost of using electricity 8
Pneumatics Training Modern Industrial Pneumatics PN111 Maintenance and Troubleshooting of Pneumatic Systems PN121 PN111: Two-day class covers: PN121: Two-day class covers: Basic principles of industrial electric controls Basic principles of compressed air supply Symbolic representation of devices and standards Identifying and eliminating faults, including safety aspects Cutting installation costs from single valve to valve terminal Design, assemble, and test basic pneumatic circuits Maintain and troubleshoot pneumatic components and basic control systems Identify and describe the design, features, and operation of pneumatic components Identify and explain symbols for pneumatic components Interpret technical specifications and data relating to pneumatic components Understand the fundamentals of compressed air generation Setup and commissioning of pneumatic and electropneumatic systems Analysis of control tasks using GRAFCET in accordance with DIN EN 60848 Design and function of pneumatic and electropneumatic circuits Common failures of components Characteristics and behaviors of failing components Disassembly, inspection, and repair of failed components Identifying root causes of component failures Troubleshooting of various pneumatic circuits Set up and commission complex pneumatic systems Systematically troubleshoot pneumatic systems Understand the role of PLCs in automation and integrate the PLC into the control section Work with valve terminals Interpret latest standards and regulations 9
Pneumatics Training Energy Efficiency in Pneumatics PN361 Vacuum Technology PN381 PN361: One-day class covers: PN381: One-day class covers: Costs of compressed air with measurements Costs of leaks Compressed air consumption of various circuits The cost of oversizing and undersizing components Rightsizing for efficiency Energy efficient circuits Correcting the faults that cause efficiency waste Understand the relationship between consumption and costs of energy sources Apply efficiency measures in the preparation, distribution, and consumption of compressed air Correct faults that cause efficiency waste Apply efficiency measures in pneumatic circuits Select efficient components for various applications Measure the air consumption of various pneumatic applications Improve the lifetime of various pneumatic components Introduction to vacuum technology Vacuum generation in handling technology Vacuum components in handling technology Component selection criteria Understand the generation and provision of vacuum Describe the fundamentals of vacuum Select and dimension suction cups Interpret the material properties of handling with vacuum Interpret the vacuum generator properties Design simple vacuum circuits 10
Hydraulics Training Modern Industrial Hydraulics HY511 Robotics Level 1 ROB111 HY511: Two-day class covers: ROB111: One-day class covers: Hydraulic components and their functions Equipment and circuit diagram symbols Create, read, and interpret basic hydraulic circuit diagrams Set the pressure and position of hydraulic drives Design, assemble, and test basic hydraulic circuits Identify and describe the features and operation of hydraulic components Understand graphical symbols for hydraulic components Perform simple calculations of pressure, flow, and force Handling devices Mechanics Coordinate Systems Movement vs. Speed Motion Control Applications Identify the different types of handling systems Describe the mechanics behind robotics systems Describe the working principles behind the control of movement and speed Explain what a coordinate system is Define the principles of a motion control system 11
Robotics and Sensors Training Robotics Level 2 ROB121 Principles of Sensor Technology AUT121 ROB121: Two-day class covers: AUT121: One-day class covers: Motion Functions Dynamics Teach Pendant and Festo Teach Language (FTL) Creating and Editing a Program Applications Identify the different pieces of equipment that are part of the motion control systems Master standard handling programs (Pick and Place) with FTL for the Teach pendant Optimize the program to achieve the maximum performance Basic physical principles and characteristic in-use features Sensor selection based on materials and ambient conditions Terms and definitions in sensor technology Design, function, and applications of different sensors for detecting presence, distance, travel, force and pressure, and material quality Industrial applications Technical data and limits on use of sensors Connection technology and signal processing Practical exercises and fault analysis Understand and explain various sensor terms and fundamental functions Select the proper sensor for an application Make electrical connections, and test the sensor for proper operation Troubleshoot, repair/replace a faulty sensor 12
PLC Training PLC Fundamentals Allen-Bradley PLC1A PLC Fundamentals Siemens PLC1S PLC1A: Two-day class covers: PLC1S: Two-day class covers: Control Relays Basic design and operation PLC Sections Input Types Memory Types Logic Processing Output Types Numbering Systems Boolean Functions Basic Troubleshooting Explain the operation and design of various relays State/explain the PLC sections, types of input and output devices, and types of memory in a PLC Explain different types of PLC addressing Convert different numbering systems used in a PLC Explain various Boolean gates/ truth tables Demonstrate how to use a PLC for troubleshooting to resolve problems Control Relays Basic design and operation PLC Sections Input Types Memory Types Logic Processing Output Types Numbering Systems Boolean Functions Basic Troubleshooting Explain the operation and design of various relays State/explain the PLC sections, types of input and output devices, and types of memory in a PLC Explain different types of PLC addressing Convert different numbering systems used in a PLC Explain various Boolean gates/ truth tables Demonstrate how to use a PLC for troubleshooting to resolve problems 13
PLC Training Advanced PLC Allen-Bradley PLC2A Advanced PLC Siemens PLC2S PLC2A: Two-day class covers: PLC2S: Two-day class covers: Ladder Logic Programming Basic Functions: Operation and Programming Program Modifications Uploading and Downloading Programs to a PLC Networking Fundamentals Program a PLC Upload and download programs to/from a PLC Understand and program basic PLC functions Modify a current PLC program Understand basic networking fundamentals Ladder Logic Programming Basic Functions: Operation and Programming Program Modifications Uploading and Downloading Programs to a PLC Networking Fundamentals Program a PLC Upload and download programs to/from a PLC Understand and program basic PLC functions Modify a current PLC program Understand basic networking fundamentals 14
Mechatronics Training Mechatronics Competence Program EP1, EP2, EP3 The competence program addresses companies who want a structured approach to education and development of employees. The logical order of the content takes participants through the different levels of Mechatronics beginning with the fundamentals and developing to an advanced level. The focus of this program is imparting the knowledge and skills for an immediate transfer to the workplace after the training. These multi-day, lengthy courses will be split up as required. EP1: Mechatronics Competence Program Level 1 Ten-day class covers: Electricity Training Part 1 and 2 Modern Industrial Pneumatics Maintenance and Toubleshooting of Pneumatic Systems Modern Industrial Hydraulics Supporting e-learning Elements EP2: Mechatronics Competence Program Level 2 Six-day class covers: PLC Fundamentals (Allen- Bradley or Siemens) Principles of Sensor Technology Fundamentals and Advanced Robotics EP3: Mechatronics Competence Program Level 3 Seven-day class covers: Advanced PLC Allen Bradley Machine Safety Awareness Maintenance Strategies Introduction to Lean Production 15
Lean Production Maintenance Strategies and Total Productive Maintenance LP141 Synchro Introduction to Lean Production LP191 LP141: Two-day class covers: Production Systems and Their Influence on Maintenance Six Typical Types of Machine and System Loss Roles and Self-Image in Maintenance Organizational Structures for Maintenance Comparison of Maintenance Strategies: Event-Oriented Maintenance Routine Maintenance Total Productive Maintenance (TPM) Reliability-Centered Maintenance (RCM) Risk-Based Maintenance (RBM) Data for Recording Maintenance Performance Examples and Practical Exercises Establish sources of loss on machines and systems See maintenance as a service provider for production Evaluate various maintenance strategies and select the appropriate one for the company or various machines Implement the company s maintenance strategies Select and collect data for recording maintenance performance LP191: Two-day class The Synchro Game is a business game that uses a model production system to introduce participants to the principles of lean production and to help them understand how they can deliver efficiency and production gains. Class covers Inventory minimization as an important basis for increased productivity The principle of pull production control Advantages compared to conventional production control methods Types and function of different pull production control methods Application of methods Kanban: the classic pull principle SMED: Optimization of setup processes with Single Minute Exchange of Die CIP as part of the business game Introduction to Value Stream Mapping (VSM) Understand the principles of lean thinking Knows fundamental methods for improvement Analyze the causes of delivery problems and low productivity Develop and implement ideas for meeting customers 16
Additional Courses Machinery Safety Awareness SN171 Introduction to Industrial Machinery Safety SN171-US SN171: One-day class covers: SN171-US: Two-day class covers: Overview of ISO 12100, 13849-1, and 13849-2 Risk Assessment Safety technical data calculations Sistema software Determine and describe the limits of the machinery Carry out a risk assessment and resolve/minimize risks Define the life stages of the machinery Perform the necessary calculations for PL, MTTF based on the B10 value of pneumatic components Describe MTTF, MTBF, B10, T10, DC, CCF, etc. Create the appropriate machinery documentation using SISTEMA software Overview of OSHA Machine Guarding program and regulations OSHA s National Emphasis Program to eliminate amputations Overview of Regulatory approach at Federal and State levels Machine Guarding Toolkit for use at your site Walk-through reviews of select site machinery to reinforce course learnings Explain OSHA s requirements concerning machine guarding Conduct initial assessments of existing machines Develop risk rankings for existing machines Understand various machine risks and appropriate guarding approaches Develop a machine safety program and policy for your facility 17
Additional Courses Practical Mastery of Closed-Loop Control PA201 PLC2S: Three-day class covers: Operation of the components in a closed-loop control system Requirements for open- and closed-loop stability and control system tuning methods Functionality of cascade control loops and the advantages of cascade control over singleelement feedback control Tuning cascade, feed-forward, and ratio control systems for optimum control Principles and design features of feed-forward control Operation and function of ratio control systems Safety concerns and procedures when operating control systems Commission a basic closed-loop control system Initiate and modify basic closed-loop control systems Identify components Read a circuit diagram or wiring schematic Connect components according to a circuit diagram or wiring schematic Operate, describe, identify, and analyze a control Understand the fundamentals of closed-loop controls 18
Action Plan What s Next? 1. Choose your courses. 2. Contact Torsten Schimanski, Carolin McCaffrey, or Tony Oran for additional information and the course content overview. Together you can: Package several training courses to create a program that fits your needs. Select the best time and location for your course(s): your site, a Festo location, or a third-party location Talk to a Festo trainer to discuss the training content for your participants Torsten Schimanski +1 (848) 777-2076 torsten.schimanski@festo.com Carolin McCaffrey + 1 (513) 486-1080 carolin.mccaffrey@festo.com Tony Oran Phone: +1(848)777-2080 tony.oran@festo.com 19
Festo Didactic Inc. 607 Industrial Way West Eatontown, NJ 07724 services.didactic@festo.com www.festo-didactic.com www.labvolt.com Learning Center Midwest 7777 Columbia Rd. Mason, OH 45039 DID1051EN