Automation Technology Training Course Catalog

Transcription

1 Automation Technology Training Course Catalog us-en

2 Technology, Organisation, People. The perfect interplay of these main elements is essential in order to successfully put knowledge into practice at a company. These factors lay the foundations for top performance and financial success. The Festo Competence Model combines social, logistical and technical skills to form a success-oriented model for initial and continued training.

3 Table of contents Training Course Overview Technology Organisation

4 Ideas are only as good as their practical and successful implementation. (Dr. Kurt Stoll) Training tailored to the specific requirements of your particular production process. Detailed training needs analysis of your employees to determine their current skill levels, and to configure a training curriculum to meet your defined skill requirements. Seminars delivered at your facility, and scheduled to fit your production plans. Public seminars delivered at conference centers and Festo facilities throughout the United states. Seminars delivered internationally, that standardize training wherever your factories are located. not sure about replacement and qoutation of mr stoll.. > portrait? 4

5 Sustainable commitment to people and technology Festo AG Global player in Automation and Didactic 13,500 people worldwide are working towards innovative advances in the production of capital and consumer goods. This reflects Festo s philosophy of full partnership and close proximity to more than 300,000 customers in over 200 industries, realised via 250 Festo locations and 57 national Festo companies. The focus of all activities is on people and technology. From its foundation, Festo has seen itself as a strong partner and an integral component of societies and business worldwide. 5

6 Innovation and productivity begins with training and consulting Training Courses Industrial Consulting Experienced instructors and consultants provide customised solutions to make your employees and your company successful. Furthermore the results are clear and sustainable Methods and formats Training Courses Approx. 42,000 course participants per year attend more than 2,900 courses. Modular and quality-assured training content in over 39 languages. Industrial Consulting Projects in the areas of: Procurement and logistics Product development Lean production Competence Management 6

7 A hands-on approach to learning Please set new text as subhead Immediate results from performance-based training Practical, hands-on experience, real industrial applications Generic automation technology training Intelligent automation starts with people. Give them the training they need to keep your automated systems up and running. Festo courses are disigned to provide essential working knowledge and practical experience which your people can put to use right way: Pneumatics Electro-Pneumatics Process Automation Customized training for your particular automation system Festo seminars are 70% handson, using exercises to design, construct and troubleshoot real industrial automation applications. Festo hast patented workstations that put everything your team will need right at their fingertips. Real industrial components with quick-connect fittings and special mountings keep the focus on learning. This is not the vendor-product training you may have experienced elsewhere. The generic knowledge and skills learned can be applied to any of the equipment in your plant. Team learning stimulates motivation and performance Working together, engineers, technicians, and maintenance people learn the crucial importance of teamwork. Taking a Festo seminar is a very motivating experience according to past attendees. It can even be fun because your re able to see what you designed actually work. Success motivates! 7

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9 Training Course Overview 9

10 Training Courses Technology, Organisation, People Order Number Course Code Former Course Code Training Courses Page Technology PA111 PA121 PA171 PA181 PA191 PA201 PA211 PA221 PA311 PN111 PN121 PN132 PN142 PN152 PN162 PN172 PN183 PN193 HY511 HY521 HY132 PLC281 PLC271 AUT121 AUT211 ED111 AUT201 VALVE PA 1 VALVE PA 2 ISA PA 1 ISA PA 2 CONTROL PA 1 CONTROL PA 2 INST PA 1 INST PA 2 PA-COMPACT P111 P121 EM-PEP EM-PST VUU CPX CPV DESIGN1 DESIGN2 H511 H521 PH711 xxx xxx SENSOR AUT211 xxx xxx Valves in Process Automation Introduction Valves in Process Automation Specialist Symbols in PA ISA-based (P&ID; PFD; BFD) Introduction Symbols in PA ISA-based (P&ID; PFD; BFD) Advanced Closed Loop Control Optimising settings Practical Mastery of Closed Loop Control Principals of industrial Measurement & Instrumentation - Introduction Principals of industrial Measurement & Instrumentation Modern Process Automation Executive Summary Modern industrial pneumatics Fundamentals Troubleshooting and maintenance of pneumatic systems Effective maintenance of pneumatic systems Effective problem solving techniques Use of vacuum in handling systems Valve terminal CPX Commissioning, modification and fault elimination Valve terminal CPV Commissioning, modification and fault elimination Energy-efficient design of pneumatic systems Safety in Pneumatics Modern industrial hydraulics Troubleshooting industrial hydraulics Proportional hydraulics CoDeSys - A hardware independent introduction for programmers CoDeSys for Industry Basic principles of sensor technology Introduction to Mechatronics Fundamentals of Electric Drives Fast, confident electric drive configuration Organization LP111 LP121 LP141 SYNCHRO2 KANBAN TPM SYNCHRO Introduction to Lean Production and VSM KANBAN Pull production control TPM Maintenance strategies and TPM

11 Target Groups Target Groups Course Code Factory Automation End User/OEM Process Automation End User/EPC, OEM, System Integrator Operators Maintenance Design/ Trainer Management Operators Maintenance Design/ Trainer/ Management Engineering Fields Process Laboratory Process Engineering Engineering Consultant Technology PA111 PA121 PA171 PA181 PA191 PA201 PA211 PA221 PA311 PN111 PN121 PN132 PN142 PN152 PN162 PN172 PN183 PN193 HY511 HY521 HY132 PLC281 PLC271 AUT121 AUT211 ED111 AUT201 Organization LP111 LP121 LP141

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13 Technology Triple skills Experience For over 40 years, we have been providing support for all development stages of automation technology. Our seminars use the latest technology. Close collaboration with our parent company ensures access to the latest machines and systems, while our trainers have first-hand expertise. Innovation We place tough demands on our training. At our seminars, you will notice the difference compared to other training providers. We provide new answers to long-standing questions that help you to make decisive steps in your company plans. Vision Our trainers are active in their trade, and know the areas of work of your participants. This knowledge extends beyond purely technical requirements to questions concerning topics such as Just in time, TPM and Kanban. 13

14 Technology Process Automation Valves in process automation Introduction PA111 This course gives you an overview of process valve technology and of selecting the right valve for the right application with the economical drive system. It also provides an overview of international standards and an introduction to the basic streamline principles. FA: N/A PA: Field-Process-Laboratory Operators Overview of design and function of process valves Material selection for media, process and process valve Testing and certification requirements of process valves (such as works test certificate) Basic principles of process valve actuating systems (manual, hydraulic, electric and pneumatic) Reading and interpreting basic process valve symbols Influence of international regulations on the process valve selection (AWWA; API etc.) can select, assemble, and test basic process valve installations can maintain and troubleshoot basic process valve installations can identify and describe the construction, design features, and operation of the standard process valve types can read technical specifications and identify graphical symbols for process valves knows the role of process valve actuation manual, hydraulic, electric and pneumatic is aware of innovative developments and current trends in process valve automation products and their application Basic technical understanding 1 day We are happy to adapt this course to your industry-specific needs. Contact: (866)

15 Process Automation Technology Valves in process automation Specialist PA121 This course provides you with insight into process valve technology, including valve/drive selection based on materials and standards, and taking cavitation into account. It also gives you an understanding of entire valve control systems. FA: N/A PA: Field-Process-Laboratory Operators, Process-Engineering Maintenance, Design/Engineering, Trainer/Consultant Overview of design and function of process valves, taking international standardisation into account Physical principles and material selection related to media and process valves Testing and certification requirements of process valves (such as works test certificate) Cavitation what is cavitation, how to avoid cavitation damage with specially designed valve types Principles and selection of process valve actuation (manual, hydraulic, electric and pneumatic) Reading and interpreting process valve symbols Influence of international regulations on the process valve selection (AWWA; API etc.) SIL regulation (Safety Integrity Level), explosive safety and the influence on the process valves can select, assemble, and test complex process valve installations can maintain and troubleshoot complex process valve installations can identify and describe the construction, design features, and operation of process valves can interpret technical specifications and data relating to process valves and systems can identify and explain graphical symbols for process valves can perform simple calculations of pressure, flow and force and knows the role of process valve actuation manual, hydraulic, electric and pneumatic knows how to prevent cavitation damage knows innovative development and current trends in process valve automation products and their application Basic technical understanding 3 days We are happy to adapt this course to your industry-specific needs. Contact: (866)

16 Technology Process Automation ISA-based symbols in PA (P&ID, PFD, BFD) Introduction PA171 This course gives you an overview ISA-based symbols used in process automation. It also provides an overview of basic streamline principles, enabling you to understand the entire process control system in your company. (ISA = The Instrumentation, Systems and Automation Society) FA: N/A PA: Field-Process-Laboratory Operators Symbols and standards for the relevant industry segments Schematics of functional relationship of piping, instrumentation and system equipment components Schematics of the processing system Schematics of the main process Reading process component symbols Influence of international regulations knows the symbols used in process automation such as valves, instruments etc. can read Piping & Instrumentation Diagrams (P&ID) can read Process Flow Diagrams (PFD) can read Block Flow Diagrams (BFD) can identify and explain graphical symbols for process valves, instruments, piping etc. Basic technical understanding 1 day We are happy to adapt this course to your industry-specific needs. Contact: (866)

17 Process Automation Technology ISA-based symbols in PA (P&ID, PFD, BFD) Advanced PA181 This course provides you with an insight into the ISA-based symbols used in the process automation. It also familiarises you with the basic streamline principles enabling you to understand the entire process control system in your company. (ISA = The Instrumentation, Systems and Automation Society) FA: N/A PA: Process-Engineering Maintenance, Design/Engineering, Trainer/Consultant Symbols and standards for the relevant industry segments Schematics of functional relationship of piping, instrumentation and system equipment components Schematics of the processing system and diagrammatic representation of main processes Reading and interpreting process component symbols Influence of international regulations understands and knows all the symbols used within the process automation such as valves, instruments etc. Plus guidelines + dedicated guidelines can use and develop Piping & Instrumentation Diagrams (P&ID) can use and develop Process Flow Diagrams (PFD) can use and develop Block Flow Diagrams (BFD) can identify and explain graphical symbols for process valves, Instruments, piping etc. Basic technical understanding 2 days Comments We are happy to adapt this course to your industry-specific needs. We are happy to adapt this course to your industry-specific needs. Contact: (866)

18 Technology Process Automation Closed Loop control Optimising settings PA191 In this course you will master the principles of automatic process control and the operation of the feedback loop to include proportional, integral and derivative control modes. It also covers concepts of cascade, ratio, and feed forward control as well as controller tuning methods. FA: N/A PA: Field-Process-Laboratory Operators Operation of the components in a closed-loop control system including static and dynamic functions Requirements for open-loop and closed-loop stability Three control system tuning methods to achieve specified quality control Functionality of cascade control loops Principles and design features of feed forward control Advantages of feed forward control over feedback control Operation and function of ratio control systems Safety concerns and procedures when operating control systems can commission a basic closed-loop control system can initiate basic closed-loop control systems can identify components can read a circuit diagram or wiring schematic can connect components according to a circuit diagram or wiring schematic. knows the fundamentals of closed-loop controls Basic technical understanding 1 day We are happy to adapt this course to your industry-specific needs. Contact: (866)

19 Process Automation Technology Practical Mastery of Closed Loop Control PA201 In this course you will master the principles of automatic process control and the operation of the feedback loop to include proportional, integral and derivative control modes as well as advanced concepts of cascade, ratio, and feed forward control. You will also learn and practice controller tuning methods and get an overview of drawings used in industry. FA: N/A PA: Process Engineering Maintenance, Design/Engineering, Trainer/Consultant Operation of the components in a closed-loop control system including static & dynamic functions Requirements for open loop and closed-loop stability and control system tuning methods Functionality of cascade control loops and the advantages of cascade control over single-element feedback control, and tuning a cascade control loop for optimum control Principles and design features of feed forward control and tuning a feed forward control system for optimum control The operation and function of ratio control systems and tuning of ratio control systems Safety concerns and procedures when operating control systems can commission a basic closed-loop control system can initiate and modify basic closed-loop control systems can identify components can read a circuit diagram or wiring schematic can connect components according to a circuit diagram or wiring schematic can operate, describe, identify and analyze a control knows the fundamentals of closed-loop controls Basic technical understanding 4 days We are happy to adapt this course to your industry-specific needs. Contact: (866)

20 Technology Process Automation Principles of industrial Measurement and Instrumentation Introduction PA211 In this course you will cover the equipment used in process automation to measure and control a process. You will learn how process equipment is used to form an open- and closed-loop system and gain an understanding of drawings used in industry. FA: N/A PA: Field-Process-Laboratory Operators Basic electric principles and electrical safety Transducers & sensors Principles of measurement (flow, level, temperature & pressure) Control valves, their components and functions Control theory Fundamentals of control loops Instrumentation symbols and drawings Safety concerns and procedures when operating control systems can measure and describe the difference between basic electrical principles can identify analog and digital signals and describe the difference between them can identify and understands the principles of sensors used to measure process variables knows principles of various installations used to measure process variables can identify and describe the different components of a control valve can explain the main parts of open- and closed-loop systems, their function and signal flows can identify the symbols and components used in instrumentation drawings Basic technical understanding 1 day We are happy to adapt this course to your industry-specific needs. Contact: (866)

21 Process Automation Technology Principles of industrial Measurement and Instrumentation PA221 In this course you will cover the equipment used in process automation to measure and control a process. Using practical exercises and training, you will learn how process equipment is used to form an open- and closed-loop system, and will gain an understanding of drawings used in industry. FA: N/A PA: Process-Engineering Maintenance, Design/Engineering, Trainer/Consultant Basic electric principles and electrical safety Transducers & sensors Principles of measurement (flow, level, temperature & pressure) Control valves, their components and functions Control theory Fundamentals of control loops Instrumentation symbols and drawings Practical training on software and hardware with loop tuning & adjustment Safety concerns and procedures when operating control systems can measure and describe the difference between basic electrical principles can identify, describe and measure the difference between analog and digital signals can identify and measure and understands the principles of sensors used to measure process variables knows principles of various installations used to measure process variables can identify and describe the components of a control valve can explain the main parts of open- and closed-loop systems, their function and signal flows can identify the symbols and components used in instrumentation drawings Basic technical understanding 4 days We are happy to adapt this course to your industry-specific needs. Contact: (866)

22 Technology Process Automation Modern Process Automation Executive Summary PA311 This course gives you a general overview of the latest technologies, regulations and standards used in the process automation, including process valve technology, explosive safety in process automation installations with Safety Integrity Level aspects, and the importance of process control & measurement. FA: N/A PA: Management Design and function of different process valve types Basic principles of process valve actuating systems (manual, hydraulic, electric and pneumatic) Reading and interpreting basic process valve symbols Explosive safety fundamentals EN 60079, EN-1127, EN-13463, IEC61241 plus appropriate guidelines, function and duties, selection and qualification IEC guideline + dedicated guidelines, function and duties, with the fundamentals of SIL Symbols and standards Schematics of the main process Overview of types of instruments Open- and closed-loop control Safety concerns and procedures when operating control systems can verify process valve selections and control systems can discuss and understand explosive safety topics and the influence of their operation can identify Safety Integrity Level targets understands the process control theory as an overview understands the main symbols used in the process automation and the importance of proper documentation Basic technical understanding 1 day We are happy to adapt this course to your industry-specific needs. Contact: (866)

23 Pneumatics Technology Modern industrial pneumatics Fundamentals PN111 In this course you will cover in detail the most up-to-date products, current tools and methods used in industry. Our principle is learning from the real world for the real world! FA: Operators, Maintenance, Design/Engineering, Trainer PA: N/A Drives : Cylinders for different drive purposes Valves: Various valve types (pneumatic/electric controlled, structures, different mid positions etc) Controls: Pneumatic and electric controls of valves Position control: Limit switches and sensors Speed control: Uses of throttle valves Logic control: And/or valves Pressure control: Uses of adjustable pressure sensors Time-dependent control Basic principles of industrial electric controls: Buttons, contacts, relays Basic principles of compressed air supply: Production, preparation, distribution Symbolic representation of devices, standards Identifying and eliminating faults, including safety aspects Cutting installation costs from single valve to valve terminal can design, assemble and test basic pneumatic circuits can maintain and troubleshoot pneumatic components and basic control systems can identify and describe the design, features, and operation of pneumatic components can identify and explain symbols for pneumatic components can interpret technical specifications and data relating to pneumatic components knows the fundamentals of compressed air generation Technical understanding 3 days We are happy to adapt this course to your industry-specific needs. Contact: (866)

24 Technology Pneumatics Troubleshooting and maintenance of pneumatic systems PN121 This course allows you to extend your specialist knowledge of complex pneumatic systems and improve your methodological skills. Practical exercises on training equipment for setup, commissioning, troubleshooting and fault elimination facilitate the transfer of knowledge to your day-to-day work. FA: Maintenance, Design/Engineering, Trainer PA: N/A Setup and commissioning of pneumatic and electropneumatic systems Analysis of control tasks using GRAFCET in accordance with DIN EN Design and function of pneumatic and electropneumatic circuits Special pneumatic components (valve terminals) Different types of valve terminal actuation Operating modes (AUT/MAN/EMERGENCY STOP) Electropneumatic and electronic control systems Latest standards and regulations Practical exercises and systematic troubleshooting can set up and commission complex pneumatic systems can systematically troubleshoot pneumatic systems knows the role of PLC in automation and can integrate the PLC into the control section can work with valve terminals can interpret latest standards and regulations Modern industrial pneumatics Fundamentals training 3 days We are happy to adapt this course to your industry-specific needs. Contact: (866)

25 Pneumatics Technology Effective maintenance of pneumatic systems PN132 This course allows you to extend your technical and methodological knowledge and to identify and eliminate faults without delay using a systematic procedure and the ability to understand the functional relationships of complex machinery. FA: Maintenance, Trainer PA: N/A Functional relationships between mechanical elements, pneumatics, electronics and PLC Design and function of pneumatic and electropneumatic components Basic principles of sensor technology Reviewing, completing and using machine documentation Developing and applying troubleshooting strategies in a team Optimising systems using fault documentation Learning and applying safety regulations and valid standards Process FMEA (Failure Mode and Effect Analysis) as a method of preventive maintenance Optimisation of a production-related system with TPM (Total Productive Maintenance) components Practical exercises on systematic troubleshooting can describe the functional relationship between mechanical, pneumatic, electronic and PLC components masters troubleshooting techniques and strategies is familiar with safety aspects of pneumatic systems can explain the function and operation of selected MPS stations can apply FMEA (Failure Mode and Effect Analysis) to a machine can describe the structure of GRAPHCET and identify applications that use its strengths is aware of products and services that support TPM Modern industrial pneumatics Fundamentals training 4 days We are happy to adapt this course to your industry-specific needs. Contact: (866)

26 Technology Pneumatics Effective problem solving techniques PN142 Modern industrial plants have a high level of complexity, making it increasingly difficult for maintenance staff to detect the cause of faults with technical competence and experience alone. A methodical approach is required. This includes analysis of the environment, communication with specialist departments and systematic use of appropriate problem-solving techniques. FA: Maintenance, Trainer PA: N/A Function plans of complex industrial equipment Introduction to GRAFCET Troubleshooting using problem solving techniques Causes of downtime and how to prepare a fault list Methods/tools for analysing weak spots (Pareto, cause-effect diagram, brainwriting, FMEA, measure list, measure plan) becomes familiar with the technical structure of a complex machine understands the causes of downtime and failures can prepare and evaluate failure lists can solve technical problems using a structured approach Modern industrial pneumatics Fundamentals training 2 days We are happy to adapt this course to your industry-specific needs. Contact: (866)

27 Pneumatics Technology Use of vacuum in handling systems PN152 In this course you will learn the special features of using a vacuum as opposed to conventional compressed air. You will also learn about generation and measurement of vacuum, as well as selection and dimensioning of reservoirs and suction cups, and the use of appropriate valves and sensors. FA: Maintenance, Design/Engineering, Trainer PA: N/A Generation and provision of vacuum Differences from conventional handling technology with grippers in terms of drawing in, conveying and depositing Vacuum sensing for process control Dimensioning vacuum suction cups Air requirements of vacuum systems Influence of material properties on vacuum handling Practical exercises in small groups on special training units and individual components using different materials can describe the fundamentals of vacuum knows about vacuum generation and applications can select vacuum generation components can select suction cups for different industrial applications can troubleshoot vacuum applications Modern industrial pneumatics Fundamentals training 2 days We are happy to adapt this course to your industry-specific needs. Contact: (866)

28 Technology Pneumatics Valve terminal CPX Commissioning, modification and fault elimination PN163 Preconfigured complex systems with valve terminals and mechanical, pneumatic and electrical components bring numerous advantages but create new tasks for maintenance staff. This courses enables you to understand how pneumatic and electrical components work together. You will also learn identification and elimination of faults, and troubleshooting aids. FA: Maintenance, Design/Engineering PA: Process-Engineering Maintenance, Design/Engineering, Trainer/Consultant Design and function of three different CPX valve terminal series MPA Midi VTSA Valve functions Creating pressure zones Drawing and reading pneumatic circuit diagrams Functional relationships between pneumatics and electrical engineering Terminal configuration and spare parts ordering Modification and replacement of parts Versatile electrical connection technology Adjustable failsafe behaviour Detection and elimination of pneumatic and electric controls Diagnosis via fault LEDs at the Profibus node Creating a Profibus configuration using STEP7 Testing and diagnosis via Profibus using a programming unit Programmed diagnosis is familiar with the CPX valve terminals and operation principles can interact with the CPX interface can diagnose failures of CPX valve terminals can undertake diagnosis via Profibus Modern industrial pneumatics Fundamentals training 2 days position images fix - please shorten text. 28 We are happy to adapt this course to your industry-specific needs. Contact: (866)

29 Pneumatics Technology Valve terminal CPV Commissioning, modification and fault elimination PN173 Preconfigured complex systems with valve terminals and mechanical, pneumatic and electrical components bring numerous advantages but create new tasks for maintenance staff. This course enables you to understand how pneumatic and electrical components work together. You will also learn identification and elimination of faults, and troubleshooting aids. FA: Maintenance, Design/Engineering PA: Process-Engineering Maintenance, Design/Engineering, Trainer/Consultant Functional relationships between pneumatics and electrical engineering Creating pressure zones Production and reading of pneumatic circuit diagrams Terminal configuration and spare parts ordering Modification and replacement of parts Detection and elimination of pneumatic and electric controls Diagnosis via fault LEDs at the Profibus node Creating a Profibus configuration using STEP7 Testing and diagnosis via Profibus using a programming unit Programmed diagnosis becomes familiar with the CPV valve islands and operation principals can interact with the CPV interface can diagnose failures of CPV valve islands can undertake diagnosis via Profibus Modern industrial pneumatics Fundamentals training 2 days We are happy to adapt this course to your industry-specific needs. Contact: (866)

30 Technology Pneumatics Energy-efficient design of pneumatic systems PN183 Incorrect dimensioning leads to higher costs, a reduction in quality and other problems. Covering the basic solutions for correct dimensioning using real examples, this course enable you to plan and design safe optimized pneumatic systems. Working with Festo ProPneu software you will learn relationships between pressure, load and speed. FA: Design/Engineering PA: N/A Costs of compressed air production with calculation examples Compressed air drying and costs Costs of leaks Optimum dimensioning and material selection for compressed air networks Compressed air quality for different applications Function and design of the service unit, slow restart pressurisation Speed measurement of a cylinder with different fittings and tubing Dimensioning of a pneumatic system from the service unit through to the drive, including the hoses and fittings Determining the air requirement for a plant, including procedure and calculation examples Use of ProPneu calculation software Different pressures for advance and return strokes Reducing installation costs from a single valve to valve terminal Various valve terminals, selection criteria knows key efficient design features from compressed air generation to drive section can use software tools to improve design quality and optimise system dimensioning can apply key aspects of proactive maintenance can detect and avoid energy waste in pneumatic systems Modern industrial pneumatics Fundamentals training 2 days We are happy to adapt this course to your industry-specific needs. Contact: (866)

31 Pneumatics Technology Safety in Pneumatics PN193 Health and safety are key design criteria for pneumatic systems. Safe systems require clear structuring of processes, correct choice of components and circuits with the necessary safety features. In this course you learn how to clearly define processes with Grafcet, how pneumatic components behave in different operating modes, and which safety standards have to be taken into account when designing circuits. FA: Design/Engineering PA: N/A Representation of control sequences (Grafcet) Practical flow control for pneumatic drives depending on the relevant load Influence of mass moment of inertia in semirotary drives Intermediate positions in pneumatic drives Introduction to proportional technology, use, function and soft stop Safety in the event of power failure: clamps, 5/3-way valves, piloted non-return valves Behaviour of pneumatic drives when power is restored Pneumatics for safety applications Equipment symbols as per DIN/ISO Designation of equipment in circuit diagrams as per DIN/ISO Pneumatic diagrams in FluidDRAW Simulation of pneumatic circuits in FluidSIM recognises the importance of the Grafcet planning method and understands its symbols knows the effect of one-way flow control valves, the meaning of push, pull and alternating loads and can select and use one-way flow control valves accordingly knows the effect of moments of inertia on semirotary drives and can use the Festo Moment of Inertia Calculation Tool to calculate the moment of inertia and select the correct semirotary drive using the data sheets knows ways of stopping pneumatic drives in intermediate positions has an insight into the safety technology standards, knows basic terms, understands the function of pneumatic actuators in relation to various pneumatic and electropneumatic valves and is familiar with circuits for various safety categories Modern industrial pneumatics Fundamentals training 2 days We are happy to adapt this course to your industry-specific needs. Contact: (866)

32 Technology Hydraulics Modern industrial hydraulics HY511 This course provides you with an insight into hydraulic components and their function. You will create and read circuit diagrams and set the pressure, pressure and position of hydraulic drives. As in all Festo Didactic seminars, there is an emphasis on practical exercises. FA: Operators, Maintenance, Engineering, Trainer PA: Operators Field-Process-Laboratory, Maintenance Process-Engineering, Design/Engineering, Trainer/Consultant Equipment and circuit diagram symbols, reading and interpreting basic hydraulic circuit diagrams Physical principles Structure and mode of operation of basic components Measuring volumetric flow and pressure Technology and characteristic data of valves and drive elements Intensive training for industrial practice: setting up systems in accordance with circuit diagrams, commissioning Fundamentals of proportional hydraulics Structure of simple relay controls design, assemble and test basic hydraulic circuits maintain and troubleshoot basic hydraulic control systems identify and describe the construction, design features and operation of hydraulic components interpret technical specifications and data relating to hydraulic components and systems identify and explain graphical symbols for hydraulic components describe fundamentals of oil flow Basic technical understanding 4 days We are happy to adapt this course to your industry-specific needs. Contact: (866)

33 Hydraulics Technology Troubleshooting industrial hydraulics HY521 Careful maintenance can almost double the operating times of hydraulic components. This course provides you with the relevant knowledge and necessary strategies and methods to tap into these potential savings. FA: Maintenance PA: Process-Engineering Maintenance, Design/Engineering, Trainer/Consultant Special cylinders, hydraulic motors, piloted valves, synchronisation controls, valve fittings, power supply systems with hydraulic reservoir and variable displacement pumps Technical knowledge, communication and teamwork Maintenance: Increasing operational reliability of production plants Inspection: Identification, measurement and evaluation of wear on systems knows the features of piloted vales, special cylinders, hydraulic motors, valve fittings and power supply systems with hydraulic reservoir and variable displacement pumps understands how availability of production equipment can be improved can recognise and assess the degree of machine wear and carry out the relevant measurements can apply the principles of systematic troubleshooting to real applications can identify and analyse the weak points of a machine and initiate measures to eliminate them can safely recommission the system Modern industrial hydraulics training 5 days We are happy to adapt this course to your industry-specific needs. Contact: (866)

34 Technology Hydraulics Proportional hydraulics HY132 In this course you will learn the function and control of proportional valves and the structure of basic circuits in practical industrial applications. An extensive practical part gives you the opportunity to set up circuits, set parameters and gain experience in commissioning and troubleshooting proportional hydraulic controls. FA: Operators, Maintenance, Design/Engineering, Trainer PA: N/A Structure, function and characteristic data of proportional, way, pressure and flow control valves Generation of setpoints (analog and digital) Adapting amplifier electronics to required conditions Development and interpretation of proportional hydraulics circuit diagrams Intensive practical training through setup of circuits according to circuit diagrams and setting parameters for optimal commissioning Tips for maintenance, troubleshooting and commissioning Proportional valves in the open-loop controls and control valves in closed-loop control Introduction to servo valve technology and control Current standards and safety regulations for industrial practice understands the principles of proportional hydraulics can explain the structure and mode of operation of proportional, way, pressure and flow control valves can interpret the characteristic data of proportional valves can adapt amplifier electronics to the required conditions can develop, read, understand and interpret proportional hydraulics circuit diagrams can explain the principles of servo valve technology and control can explain the difference between open- and closed-loop controls can name current standards and safety regulations for industrial practice Modern industrial hydraulics training 3 days We are happy to adapt this course to your industry-specific needs. Contact: (866)

35 Automation Technology CoDeSys A hardware independent introduction for programmers PLC281 Flexibility despite a high degree of automation s one of the most important challenges in manufacturing companies. It demands the integration and networking of different controls in a complex automation system. This is complicated by the huge variety of programming software available. Differences in user-interface, functionality and commands sets cause confusion and make mistakes more likely. CoDeSys a tried and tested, globally-introduced hardware-independent software from 3S offers a Controller Development System according to the IEC with all defined programming languages independent of the hardware manufacturer. This training demystifies CoDeSys and gives participants confidence in using it. FA: Operators, Maintenance, Design/Engineering, Trainer PA: Operator Field-Process-Laboratory, Maintenance Process-Engineering, Design/Engineering, Trainer/Consultant Overview of the standard IEC Introduction to the CoDeSys programming environment Use of the 6 programming languages IL, ST, LD, FBD, SFC, CFC Use of visualisation Working with simulation Functions, function blocks and libraries Conversion of PLC programs Use of variable and symbolic operands Using the Help function Aids to trouble-shooting can explain the scope and potential of CoDeSys can explain the positioning of CoDeSys to other programming environments can select the best programming language for a given task can identify which products can be programmed with CoDeSys select appropriate language for a specific task and combine them to a complete project can create a basic simulation based on the internal SoftPLC from CoDeSys and test programs can create a basic visualisation (e.g. belt or distribution station) 2 days We are happy to adapt this course to your industry-specific needs. Contact: (866)

36 Technology PLC CoDeSys for Industry PLC271 In order to master the fast-changing requirements of embedded and PC-controlled industrial applications, it is increasingly important to master and apply different programming languages. This is complicated by the huge variety of programming software available. Differences in user-interface, functionality and commands sets cause confusion and make mistakes more likely. CoDeSys a tried and tested, globally-introduced hardware-independent software from 3S offers a Controller Development System according to the IEC with all defined programming languages independent of the hardware manufacturer. This training demystifies CoDeSys and gives participants confidence in using it. FA: Maintenance PA: Maintenance Process-Engineering, Design/Engineering, Service technicians, electricians, programmers and others Construction and function of a PLC Overview of the standard IEC Overview of automation structures and bus systems Functionality of the CoDeSys programming environment Use of the 6 programming languages IL, ST, LD, FBD, SFC, CFC Offline simulation Visualisation Configuration and commissioning on Festo automation systems and much more... can use and combine IEC languages (CoDeSys v2.3) to program an professional solution for an industrial application quickly and efficiently can program IEC compatible industrial controllers can describe the sequence of the MPS Distribution Station using Grafcet can program the sequence of the MPS Distribution Station using a language or combination of languages can use debugging tools to simulate, test and trace can use CoDeSys features to troubleshoot masters the fundamentals of visualisation can create and use different kinds of variables (local, global) knows how to find help within the software 3 days position images fix - please shorten text. 36 We are happy to adapt this course to your industry-specific needs. Contact: (866)

37 PLC Technology Basic principles of sensor technology AUT121 Sensors are used for a wide range of functions in automated systems, such as to measure pressure, force and distance, detect the presence and/or position of workpieces and the completion of process steps. This course gives you an overview of sensor technology including the design and function of different types of sensors, their applications and limitations. FA: Maintenance, Design/Engineering, Trainer PA: N/A Basic physical principles and characteristic features in use Sensor selection based on materials and ambient conditions Terms and definitions in sensor technology Design, function and applications of different sensors for detecting presence, distance, travel, force and pressure, material quality etc. Industrial applications and realisation Technical data and limits on use of sensors Connection technology and signal processing Practical exercises and fault analysis knows the functions of various sensors such as indicating, distance, pressure, force etc. can select and install sensors for various applications can adjust and calibrate sensors can interpret sensor technical data can troubleshoot sensor faults Technical understanding 3 days We are happy to adapt this course to your industry-specific needs. Contact: (866)

38 Technology Automation Introduction to mechatronics AUT211 Today we are surrounded by automation systems that are a combination of mechanical engineering, electronics and software. This seminar provides you an understanding and lays the foundation for mastery of industrial automation, enabling you to commission, operate, adjust and maintain these machines. FA: Maintenance, Design/Engineering, Trainer PA: N/A Basic physical principles Fundamentals of mechanics, pneumatics or hydraulics Motion control by electrical engineering Motion control by PLC Various sensor types and limit switches Basics of servo technology Factory automation simulation using MPS stations Practical exercises and troubleshooting can troubleshoot basic mechatronic control systems can assemble and test basic mechatronic circuits (pneumatic, electrical, and software) can install or replace, and commission pneumatic, electropneumatic, electrical and PLC hardware components can use diagnostic software to assist troubleshooting recognises and can differentiate between the different types of programming used in industry can download a program and commission a simple PLC control system can identify and describe the operation of pneumatic, electropneumatic, electrical and PLC components and sensors can interpret technical specifications and data relating to pneumatic, electropneumatic, sensor, electrical and PLC components and systems General technical understanding, background in automation 5 days We are happy to adapt this course to your industry-specific needs. Contact: (866)

39 Automation Technology Fundamentals of Electric Drives ED111 The increasing use of these servo drives in industry has led to a skills gap that can have a negative impact on productivity. If you are a user of conventional pneumatic drive technology, this course provides you with the knowledge and skills to master the basics of electrical servo drives. FA: Maintenance, Design/Engineering, Trainer PA: Maintenance Process-Engineering, Design/Engineering, Trainer/Consultant Fundamentals of electrical drives Encoders (absolute, incremental, resolver) Motors (asynchronous, synchronous, AC servo, DC, stepper) Controllers, motion profiles, positioning drives can describe the function of stepper, servo and positioning drive can describe the interplay of mechanical and electrical components knows the criteria for selecting a drive can commission an electric drive system can localise and eliminate simple faults can use the Festo Configuration Tool software can assemble, power up and configure a system can select the most appropriate drive for a given application can identify and eliminate faults and can interpret error messages can work safely with an electric drive has completed practical exercises with spindle and toothed-belt axes, cantilever axes, stepper and servo motors. Basic electrical and sensor understanding 2 days We are happy to adapt this course to your industry-specific needs. Contact: (866)

40 Technology Electric drives Fast, confident electric drive configuration AUT201 For many years it seemed that pneumatics was superior to electrical drives in linear and rotary motion. Electric drives have developed to an energy-efficient, versatile technology. The increasing use of these drives in industry demanding the mastery of mechanical and electrical components and software has led to a skills gap that can negatively impact productivity. If you are a user of conventional pneumatic drive technology, this course provides you with the knowledge and skills to master the basics of electrical servo drives. FA: Design/Engineering, Trainer PA: Design/Engineering, Trainer/Consultant Influence of application data on the required system Dimensioning and selection of the right system Significance of the mass moment of inertia Understanding the control behaviour Factors influencing positioning accuracy and repeatability Designing and dimensioning systems using the Positioning Drives software Tips for safe mechanical and electrical design Tips on user guide, system documentation, maintenance and repair Safety in the electrical control Emergency stop Types of Stop Safety categories according to EN ISO and EN Safe stop using the controller Practical exercises with the following components, spindle axis, toothed belt axis, cantilever axis, handling device, stepper and servo motors can describe the function and design of new electric drives can select, configure, dimension and integrate optimal electrical drive systems for applications knows relevant technical data, formulas, parameters can use configuration and dimensioning software to select according to their needs can select, configure, dimension and integrate optimal electrical drive systems for application Is familiar with appropriate safety legislation and standards and can adapt to the needs of their own operational needs within production Basic electrical and sensor understanding Requirements Hardware similar to TP800 plus components 2 days We are happy to adapt this course to your industry-specific needs. Contact: (866)

41 Organization An excellent company We know what makes an excellent company: a focus on customer satisfaction, corporate and quality strategy, employee satisfaction, efficient processes, responsible and target-oriented employee management, job-oriented qualification, positive business results and a positive impact on society. We will prepare your entire organisation for the new tasks you will face. Our consultants will advise your employees on the development of an independent and autonomous working style. The aim of their work is to enable companies to efficiently structure work, organisation and qualification processes. 41

42 Organization xxx Introduction to Lean Production and Value Stream Mapping LP111 Taking the form of a strategy game, this training gives you a holistic view of material and information flows within a company and sensitises you to different types of waste in processes. You learn to analyse the causes of delivery problems and low productivity and to develop and implement ideas for meeting customer needs and improving processes. The main goal is to instil lean thinking in your company. The strategy game provides practical experience for all employees involved in lean production projects. FA: Maintenance, Design/Engineering, Trainer, Managers PA: Process-Engineering Maintenance, Design/Engineering, Trainer/Consultant, Managers Inventory minimisation as an important basis for increased productivity The principle of pull production control Advantages compared to conventional production control methods Types and function of different pull production control methods Application of methods Kanban the classic pull principle SMED Optimisation of setup processes with Single Minute Exchange of Die CIP processes as part of the business game Introduction to Value Stream Mapping (VSM) can analyse the causes of delivery problems and low productivity can develop and implement ideas for meeting customer requirements and process improvements 2 days We are happy to adapt this course to your industry-specific needs. Contact: (866)

43 xxx Organization Kanban Pull production control LP121 This course uses an example of kanban to teach you the tools and methods for better planning and implementation of pull processes. You learn to use these methods to optimise processes and inventories automatically, freeing up resources and capital. You quickly learn to use the practical knowledge to implement simple pull processes in your own company. FA: Maintenance, Design/Engineering, Trainer, Management PA: Process- Engineering Maintenance, Design/Engineering, Trainer/Consultant, Management The various kanban methods Kanban manual or electronic? How do we produce in the customer s takt time? How do we calculate this? Calculating the order point Determining batch size How do we dimension a supermarket? How do I design a kanban board or kanban card Audit systems, key characteristic values can design kanban circuit can calculate buffer inventories, kanban quantities, customer takt time, order point and lead times can determine batch sizes can design supermarkets can design kanban boards and cards can use audit systems can calculate key characteristic data can put approaches into practice Some experience in production control 1 day image will be updated We are happy to adapt this course to your industry-specific needs. Contact: (866)

44 Organization Lean Production TPM Maintenance strategies and Total Productive Maintenance LP141 This course provides service technicians with an overview of commonly used maintenance strategies, compares these based on different requirements and thus provides you with a basis for making maintenance decisions to maximize availability in your own company. FA: Maintenance, Design/Engineering, Trainer, Management PA: N/A Production systems and their influence on maintenance Six typical types machine and system loss Roles and self-image in maintenance Organizational structures for maintenance Comparison of maintenance strategies: Event-oriented maintenance Routine maintenance Total Productive Maintenance (TPM) Reliability-Centered Maintenance (RCM) Risk-Based Maintenance (RBM) Data for recording maintenance performance Examples and practical exercises can establish sources of loss on machines and systems sees maintenance as a service provider for production can evaluate various maintenance strategies and select the appropriate one for the company or various machines can implement the company s maintenance strategies can select and collect data for recording maintenance performance Experience in maintenance 2 days We are happy to adapt this course to your industry-specific needs. Contact: (866)

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46 Festo North America United States Customer Resource Center 502 Earth City Expressway, Suite 125 Earth City, MO For ordering assistance, or to find your nearest Festo Distributor, Call: FESTO Fax: FESTO For technical support, Call: GO.FESTO Fax: FESTO Headquarters Festo Corporation 395 Moreland Road P.O. Box Hauppauge, NY Sales Offices Appleton North 922 Tower View Drive, Suite N Greenville, WI Boston 120 Presidential Way, Suite 330 Woburn, MA Chicago 1441 East Business Center Drive Mt. Prospect, IL Dallas 1825 Lakeway Drive, Suite 600 Lewisville, TX Detroit Automotive Engineering Center 2601 Cambridge Court, Suite 320 Auburn Hills, MI New York 395 Moreland Road Hauppauge, NY Silicon Valley 4935 Southfront Road, Suite F Livermore, CA Design and Manufacturing Operations East: 395 Moreland Road, Hauppauge, NY Central: 1441 East Business Center Drive, Mt. Prospect, IL West: 4935 Southfront Road, Suite F, Livermore, CA Mexico Canada Headquarters Festo Pneumatic, S.A. Av. Ceylán 3 Col. Tequesquinahuac Tlalnepantla Edo. de México Phone: [55] Fax: [55] [email protected] Headquarters Festo Inc Explorer Drive Mississauga, Ontario L4W 5G4 Phone: Fax: [email protected] Mexiko Canada Festo Worldwide Argentina Australia Austria Belarus Belgium Brazil Bulgaria Canada Chile China Colombia Croatia Czech Republic Denmark Estonia Finland France Germany Great Britain Greece Hong Kong Hungary India Indonesia Iran Ireland Israel Italy Japan Latvia Lithuania Malaysia Mexico Netherlands New Zealand Norway Peru Philippines Poland Romania Russia Serbia Singapor Slovakia Slovenia South Africa South Korea Spain Sweden Switzerland Taiwan Thailand Turkey Ukraine United States Venezuela