HYDERABAD MENZIES AIR CARGO PRIVATE LIMITED (HMACPL) PHARMA ZONE AT HMACPL INDIA s FIRST ON AIRPORT BASED DEDICATED PHARMACEUTICAL CARGO STORAGE & HANDLING FACILITY
NEED FOR PHARMA ZONE AT HMACPL 70% of export cargo at Hyderabad is pharmaceuticals. Currently 12% of total pharmaceutical exports need ambient temperature storage (15/25) & 4% need cold storage (2/8) Percentage is increasing with the introduction of tighter controls from international regulatory agencies Export of temperature controlled pharmaceutical products doubled in 2009-10 Current high global demand & standards - existing facility at the cargo terminal needs additional capacity, especially at cargo at peak times Space constraints exists in the current export examination area
ABOUT HMACPL PHARMA ZONE EXPORT STATISTICS Current Export Trend 3000 2500 2505 2280 2253 2257 2628 2646 2453 2657 2523 2245 2417 2000 1500 1754 1596 1577 2011 1478 1617 1904 2020 1486 1924 1766 1908 1904 1647 1664 1000 500 356 268 306 229 258 322 197 355 201 246 240 251 287 0 Oct-09 Nov-09 Dec-09 Jan-10 Feb-10 Mar-10 Apr-10 May-10 Jun-10 Jul-10 Aug-10 Sep-10 Oct-10 Export Pharmaceuticals Temperature controlled Cargo
ABOUT HMACPL PHARMA ZONE - Projections Pharmaceuticals- Projected Volumes 30000 28080 25000 23400 20000 19500 15000 15000 10000 7200 5000 3600 0 2010 2011 2012 2013 2014 2015 Pharma Volumes
ABOUT HMACPL PHARMA ZONE To address these industry issues, HMACPL has taken the initiative and in consultation with stakeholders decided to build a state of the art dedicated EXPORT pharmaceutical handling facility at RGIA Pharma Zone
ABOUT HMACPL PHARMA ZONE Pharma Zone
ABOUT HMACPL PHARMA ZONE HMACPL PHARMA ZONE is the first on airport based dedicated temperature controlled pharmaceutical handling facility in India The facility consists of chambers with temperature ranges from 2-8 degrees C to 15-25 degrees C - both in sterile and non sterile zones The facility is purpose built to handle export and transit cargo with an annual handling capacity of 30,000 tons Pharma zone is designed to safely handle only pharmaceutical related time sensitive products such as bulk drugs, raw materials, formulations, medicines, vaccines etc
PHARMA ZONE KEY FEATURES NON STERILE AREA TRUCK DOCK AREA 5 dedicated truck dock automated doors 212 Sq mt unloading chamber - 15-25 degrees 2 truck dock levelers for multiple vehicle compatibility Temperature and humidity sensors CCTV cameras
PHARMA ZONE KEY FEATURES NON STERILE AREA CUSTOMS INSPECTION AREA 736 Sq Mt chamber - 15-25 degrees Two in-floor weigh scales Racking system with a one time holding capacity of 126 pallets. Floor storage for additional 180 pallets 250 Cu. Mt. chamber 2-8 degrees 23 ton holding capacity Temperature and humidity sensors Dedicated x-ray machines CCTV cameras TOTAL ONE TIME HOLDING CAPACITY OF 115 200 TONS
PHARMA ZONE KEY FEATURES STERILE AREA STERILE AREA 342 Sq Mt chamber - 15-25 degrees Storage capacity of 18 aircraft pallets or 36 containers Ball matt floor design for maximum container flexibility 102 Sq Mt. chamber 2-8 degrees Storage capacity of 6 aircraft pallets or 12 containers Pallet & ULD in line weighbridge Temperature and humidity sensors CCTV cameras TOTAL ONE TIME HOLDING CAPACITY OF 60 TONS
PHARMA ZONE FACILITY AT HMACPL OVERALL KEY FEATURES Handling & storage under hygienic atmosphere Temperature & humidity monitoring devices throughout the facility with FDA approved digital data recording. Temperature range tracked and monitored with SMS, e-mail & audible alarm system. Accurate weight of unitized ULD s Uninterrupted power supply Business continuity plans in place including emergency response & risk assessment. Cont.
PHARMA ZONE FACILITY AT HMACPL OVERALL KEY FEATURES Employees specially trained and competent to handle pharmaceuticals 100% documentation, weight and screening check, with record maintenance BCAS & DG certified x-ray screeners Specialized automated material handling equipment for safe handling of cargo Provision for customs and drug controller for rapid regulatory clearance 24/7 CCTV surveillance with 30 day recording
PHARMA ZONE FACILITY AT HMACPL What about imports?
IMPORT COLD STORAGE FACILITY CURRENT CAPACITY For all perishable products - Import warehouse consists of three cold chambers Chamber 1 Temperature range Cubic Capacity One time holding capacity 20 degrees 50 Cmt. 5 tons Chamber 2 Temperature range Cubic Capacity One time holding capacity 2 degrees to 25 degrees 120 Cmt. 13 tons Chamber 3 Temperature range Cubic Capacity One time holding capacity 2 degrees to 25 degrees 50 Cmt. 6 tons
PHARMA ZONE FACILITY AT HMACPL GOING FORWARD Keeping ahead of capacity demands and subject to customs approval, HMACPL plan to introduce significant additional capacity in 2011 for import cargo with a large 2 degree to 25 degree flexible chamber taking full advantage of the available vertical height.
EXPORT PHARMA ZONE FACILITY AT HMACPL SUMMARY HMACPL Pharma zone adds significant export cold chain capacity to the trade to keep ahead of the strong growth projections from the pharmaceutical industry. HMACPL is committed to supporting the local pharmaceutical market and will continue to innovate and invest.
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