Building.. Automation... HVAC.. Drive

.... AFFINITY............ Building.. Automation... HVAC.. Drive.......... www.hvacr-drives.com......

The Drive for Constant Comfort The AFFINITY is the energy saving AC drive specifically designed for HVACR building automation systems. AFFINITY benefits: Fireman s Mode for building occupant safety Plenum rated for installation flexibility Built-in support for BACnet and other major protocols Easy-to-use keypad with Hand-Off-Auto control, On-board manual Secure drive monitoring and control Two process PID loops for advanced control SmartCard for simplified parameter storage and copying Standard 2-year warranty and up to 5-year warranty available Dynamic V/Hz for additional energy savings ISO 9001: 2000 APPROVAL Affinity drives carry a two-year warranty. An optional five-year extended warranty is available. 2 www.hvacr-drives.com

Affinity Building Automation HVACR Drive The Affinity Building Automation drive is built for HVACR applications with the flexibility and performance to work flawlessly with all major building management systems. The combination of forty years of drive and controls experience with the direct input of building operators, consultants and contractors is the cornerstone of this advanced, easy-to-operate HVACR AC drive. Key Features Fire Mode Two PID loops (e.g. temperature or pressure control) Real-time clock 24Vdc backup supply connections Motor pre-heat Low load (e.g. broken belt) detection Sleep / Wake Mode Rotor flux control for high inertia loads Advanced motor thermal protection Operation to 122 F (50 C) Built-in DC link reactors (5hp+) Built-in RFI / EMI filters Switching frequencies to 16kHz for quiet motor operation Easy to Specify The Affinity is manufactured under ISO 9001 and ISO 14001 certifications and is approved for use by UL, cul, CE, and CP. Models are available in 208 230V, 460V and 575V with power ranges to 600hp (447kW), and UL Type 12. Quick to Integrate and Simple to Maintain The fully-equipped Affinity is designed for quick integration and startup. SmartCard parameter copy device Plug-in control terminals Free PC commissioning software Built-in PLC Plain-text LCD keypad - Help (?) button = on-board manual - Hand-Off-Auto controls - Parameter filter function - Customizable, multi-language display Instant connectivity BACnet, Modbus, and Johnson Controls Metasys N2 support is standard. LonWorks, Ethernet, 24Vdc or 120Vac I/O are supported using zerospace Solution Modules which fit beneath the cover. Remote Access is easy with Ethernet The Ethernet Solution Module is the easiest way to provide secure access to the drives from anywhere in the building or around the world. This is particularly useful when the drives are in a difficult-to-reach part of the building or if building maintenance is outsourced. www.hvacr-drives.com 3

Affinity Drive Ratings 208 / 230Vac 3-Phase 50/60Hz Input Affinity Motor hp Continuous Output Current Order Code Frame hp @ 230V A BA1201-E1 1.5 5.2 BA1202-E1 1 2 6.8 BA1204-E1 3 11 BA2201-E1 5 15.5 BA2202-E1 2 7.5 22 BA2203-E1 10 28 BA3201-E1 15 42 3 BA3202-E1 20 54 BA4201-E1 25 68 BA4202-E1 4 30 80 BA4203-E1 40 104 BA5201-E1 50 130 5 BA5202-E1 60 154 460Vac 3-Phase 50/60Hz Input Affinity Motor hp Continuous Output Current Order Code Frame hp @ 460V A BA1401-E1 1.5 2.8 BA1402-E1 2 3.8 BA1403-E1 1 3 5 BA1405-E1 5 8.8 BA1406-E1 7.5 11 BA2401-E1 10 15.3 BA2402-E1 2 15 21 BA2403-E1 20 29 BA3401-E1 25 35 BA3402-E1 3 30 43 BA3403-E1 40 56 BA4401-E1 50 68 BA4402-E1 4 60 83 BA4403-E1 75 104 BA5401-E1 100 138 5 BA5402-E1 125 168 BA6401-E1 150 205 6 BA6402-E1 200 236 P40250NF1B 7 250 335 P40300NF1B 300 389 P40400NF1B 400 450 8 P40450NF1B 450 545 P40500NF1B 500 620 P40600NF1B 9 600 690 575Vac 3-Phase 50/60Hz Input Affinity Motor hp Continuous Output Current Order Code Frame hp @ 575V A BA3501-E1 3 5.4 BA3502-E1 5 6.1 BA3503-E1 7.5 8.4 BA3504-E1 3 10 11 BA3505-E1 15 16 BA3506-E1 20 22 BA3507-E1 25 27 BA4603-E1 30 36 BA4604-E1 40 43 4 BA4605-E1 50 52 BA4606-E1 60 62 BA5601-E1 75 84 BA5602-E1 5 100 99 BA6601-E1 125 125 BA6602-E1 6 150 144 P50200NF1B 7 200 192 P50250NF1B 250 231 P50300NF1B 300 266 8 P50350NF1B 350 311 P50400NF1B 400 355 P50500NF1B 9 500 400 Notes: Frame sizes 7 and larger include a disconnect and drive fusing (consult factory for dimensions and weights). All units are capable of 110% of their continuous rating for 1 minute. Motor horsepower ratings are based on typical NEMA Design B, 4-pole motor current ratings. Actual motor currents should be checked before selecting a particular drive. For some high efficiency motors, the required full load motor current may allow the selection of a smaller drive than is indicated in the chart. The same consideration also applies for motors with less common power or voltage ratings. Affinity Order String Affinity Series Size 1 to 6 drives Frame Size Panel Mount sizes range from 1 to 6 Voltage Rating 2-200 to 240Vac 4-380 to 480Vac 5-575Vac BA 4 2 0 2 E12 Variant Designator E1 UL Type 1 (with conduit boxes) E12 UL Type 12 Current Step Current Rating Step within specified frame size Configuration 0 - Panel Mount Series 4 www.hvacr-drives.com

Programming and Configuration Affinity SmartCard This is a standard feature that enables simple configuration using stored or preset macros. The SmartCard can: Download pre-programmed macros for intuitive configuration of HVACR drives Copy a complete set of parameters to other drives Save multiple complete sets of parameters Set up an application as parameter differences from default Automatically save all user parameter changes for maintenance purposes Load complete motor map parameters Free Software CTSoft enables complete control and display of all parameters within the drive. This Windows software can be used off-line in the office or on-line connected to the drive. Other software includes an Energy Savings Estimator and Harmonics Calculator which help you economically meet the required standards for your installation. PC Connectivity Option CT-Comms-Cable or CT-USB-Cable Either of these standard pre-made cables can connect a PC to the Affinity via its RJ45/RS485 port. Solution Modules for Added Flexibility Up to two Solution Modules can be used to tailor Affinity drives to special communication and I/O requirements. I/O Options SM-I/O Plus This module provides expanded digital and analog I/O for the Affinity. 2 analog inputs (10-bit plus sign, ±10V) 1 analog output (10-bit plus sign, ±10V) 3 digital inputs/outputs 3 digital inputs 2 relay contacts (2A @ 240Vac, and 4A @ 30Vdc) SM-I/O Lite This module provides the same expanded digital and analog I/O as the SM-I/O PLUS but in a different configuration. 1 analog input (11-bit plus sign, ±10V, 4-20mA, or 0-20mA) 1 analog output (13-bit, 0-10V, 4-20mA, or 0-20mA) 3 digital inputs 1 relay contact (2A @ 240Vac, 4A @ 30Vdc) SM-I/O 120V This module provides digital I/O rated for 120Vac or 240Vac for the Affinity and conforms to the IEC 61131-2 standard. 6 digital inputs (120Vac or 3 digital inputs @ 240Vac) 2 relay contacts (2A @ 240Vac, 4A @ 30Vdc) Fieldbus Communication Options Solution Modules are available to support the following additional fieldbus communication protocols. LONWORKS SM-LON and Modbus TCP/IP SM-Ethernet SM-DeviceNet TM SM-Profinet SM-Profibus www.hvacr-drives.com 5

Terminal Diagram 0-10Vdc Terminal Description Pin# Function Type/Description Notes 1 0V Common 2 +24Vdc External Input Back up Power Supply for Control 60W, 24Vdc 3 0V Common Common for External Analog Devices 4 +10Vdc User Supply Reference Supply 10 ma max 5 6 7 Analog Input 1 (Frequency/Speed Reference) Analog Input 1 (Frequency/Speed Reference) Analog Input 2 (Frequency/Speed Reference) 8 Analog Input 3 9 10 Analog Output 1 (Frequency/Speed Monitor) Analog Output 2 (Motor Torque Monitor) 11 0V Common Differential Analog Input, Non-inverting Input, 16 bit Differential Analog Input, Inverting Input 16 bit Single-ended Analog Input 10 bit Single-ended Analog Input 10 bit Single-ended Analog Output, Bi-polar, 10 bit Single-ended Analog Output, Bi-polar, 10 bit Common External Analog Signals Programmable Analog Programmable Digital All Analog I/O is scalable. ±10Vdc 100kΩ ±10Vdc 100kΩ 0-10Vdc 4-20 ma, 200Ω ±10Vdc, 100kΩ or 4-20 ma, 200Ω ±10Vdc or 0-20 / 4-20 ma ±10Vdc or 0-20 / 4-20 ma Pin# Function Type/Description Notes 21 0V Common 22 +24Vdc User Output User Supply 200 ma max 23 0V Common Common for External Digital Inputs 24 Digital I/O 1 Digital 0 to 24Vdc input, or 1 to (Zero Speed Output) Input/Output 24Vdc, 100 ma max output 25 Digital I/O 2 (Reset Input) 100 Digital 0 to 24Vdc input, or 1 to ma max output Input/Output 24Vdc 26 Digital I/O 3 Digital 0 to 24Vdc input, or 1 to (Run Forward Input) Input/Output 24Vdc, 100 ma max output 27 Digital Input (Fire Mode Activate) Digital Input 0 to 24Vdc, 7.5kΩ 28 Digital Input (Local/Remote) Digital Input 0 to 24Vdc, 7.5kΩ 29 Digital Input (Spare) Digital Input 0 to 24Vdc, 7.5kΩ 30 0V Common Common for External Digital Inputs 31 Digital Input (Drive Enable) Digital Input 0 to 24Vdc, 1 µsec sample 41 Status Relay (Drive OK) Closed when powered 240Vac, 2A resistive 42 Status Relay (Drive OK) and no fault (Drive OK) 240Vac, 2A resistive Values in (parenthesis) designate default functions. 6 www.hvacr-drives.com

Dimensions and Specifications Specifications Ambient Operating Temperature Cooling Method Humidity Environment 32 to 104 F (0 to 40 C) 32 to 122 F (0 to 50 C) with derating Forced convection 95% maximum non-condensing at 104 F (40 C) Storage Temperature -40 to 122 F (-40 to 50 C) Altitude 9,900ft (0 to 3,000m); derate 1% per 328ft (100m) between 3,280ft (1000m) and 9,900ft (3,000m) Vibration Tested in accordance with IEC 60068-2-6/64 Mechanical Shock In accordance with IEC 60068-2-29 Enclosure UL Type 1 (IP 20) or UL Type 12 (IP 54) Electromagnetic In compliance with IEC801 and EN50082-2 and Immunity complies with EN61800-3 with built-in filter Electromagnetic In compliance with EN50081-2 when the Emissions recommended RFI filter is used and EMC installation guidelines are followed AC Supply Requirements (Rated HP) Voltage 200 to 240Vac ±10% (1-60hp) 380 to 480Vac ±10% (1-600hp) 500 to 575Vac ±10% (1-500hp) Phase 3Ø Phase Imbalance 2% negative phase sequence (equivalent to 3% tolerance voltage imbalance between phases) Frequency 48 to 65Hz Input Displacement 0.97 Power Factor Carrier Frequency Output Frequency Auto Reset Skip Frequencies Control Power Ride Through Braking Control Automatic carrier frequency reduction on high drive temperature Output frequency fold back on high drive temperature after the carrier frequency is reduced Adjustable attempts and time delay between attempts in the event of trip Three (3) selectable critical frequency rejection zones Up to 1 second depending on inertia and decel time DC injection braking (stopping and holding) standard; dynamic braking transistor standard MOV Voltage Transient Protection Drive Overload Trip Instantaneous Overcurrent Trip Phase Loss Trip Overtemperature Trips Short Circuit Trip Ground Fault Trip Motor Thermal Trip DC Bus Undervoltage Trip DC Bus Overvoltage Trip Dimensions Both UL Type 1 and UL Type 12 (shown) drives may be through-panel mounted to dissipate heat outside the cabinet or panel mounted with brackets (not shown). Frame hp Range Size 1 1.5 to 3 1.5 to 7.5 Protection 160 Joules, 1400Vdc clamping (line-to-line and line-to-ground) Current overload value is exceeded; programmable for open loop or rotor flux control 225% of drive rated current DC bus ripple threshold exceeded Drive heatsink, control board and option module(s) monitoring Protects against output phase to phase fault Protects against output phase to ground fault Electronically protects the motor from overheating due to loading conditions UL Type 1 Plenum Rated W D Dimensions (in) UL Type 12 NEMA Enclosure 230V 460V 575V h* w d h w d 17.8 (15.2) 4 8.6 22 7.25 10.4 2 5 to 10 10 to 20 17.8 (15.3) 6.1 8.6 22 9.3 10.4 3 15, 20 25 to 40 5 to 25 21.7 (15.3) 9.8 10.3 21.4 13 11.9 4 25 to 40 50 to 75 30 to 60 33 (21.5) 12.2 11.7 27.5 15.2 13.6 5 50, 60 100, 125 75, 100 45.3 (33.75) 12.2 11.7 47.6 16.4 13.75 6 150, 200 125, 150 57.5 (46) 12.2 11.7 60 16.4 13.75 Notes: Weights, metric dimensions and data for through-panel mounting are available at www.hvacr-drives.com. * Dimensions in parenthese include optional conduit box. Frame sizes 7 and larger include a disconnect and drive fusing (consult factory for dimensions and weights). H www.hvacr-drives.com 7

Driving Technology................................................... www.controltechniques.com Drive and Application Centers International Distribution Centers AMERICAS Toll-free: 1 800-893-2321 info.cta@emerson.com Headquarters / Minneapolis Drive Center Tel: 1 952 995 8000 Fax: 1 952 995 8020 Calgary Drive Center Tel: 1 403 253 8738 Fax: 1 403 255 4323 Charlotte Application Center Tel: 1 800 893 2321 Cleveland Drive Center Tel: 1 216 901 2400 Fax: 1 216 901 2401 Detroit Application Center Tel: 1 248 882 2652 Grand Island Support & Service Center Tel: 1 716 774 1193 Fax: 1 716 774 8327 After Hours: 1 716 556 1639 Portland Drive Center Tel: 1 503 266 2094 Fax: 1 503 266 1152 Providence Application Center Tel: 1 401 392 4256 Fax: 1 401 392 4250 Salt Lake City Application Center Tel: 1 801 566 5521 Fax: 1 801 566 5673 Toronto Application Center Tel: 1 905 948 3402 Fax: 1 905 948 3418 LATIN AMERICA Miami Application Center Tel: 1 954 846 5082 Fax: 1 954 494 4027 São Paulo Application Center Tel: 55 11 3618 6661 Fax: 55 11 3618 6611 For a listing of Control Techniques global facilities, please visit: www.controltechniques.com HVACR Support in the Americas The Control Techniques Center of Engineering Excellence for HVACR is located in Eden Prairie, Minnesota. This facility manufactures HVACR systems and provides its customers with pre- and post-sales drive support. Control Techniques Americas Headquarters 7078 Shady Oak Road Eden Prairie, MN 55344 Telephone: 1-800-893-2321 or (952) 995-8000 www.hvacr-drives.com P/N BRO-AFFINITY 8/12 Control Techniques 2012. The information contained in this brochure is for guidance only and does not form part of any contract. The accuracy cannot be guaranteed as Control Techniques has an ongoing process of development and reserves the right to change the specification of its products without notice. Printed in the USA.