LIONWELD KENNEDY GRP Product Guide

LIONWELD KENNEDY GRP Product Guide

2 Lionweld Kennedy GRP Lionweld Kennedy is the leading manufacturer and supplier of GRP grating, steel grating, handrails and stair treads allowing us to supply a complete access solution to businesses around the world. With over 100 years' experience producing forge welded Steel Grating in the UK, we have the expertise and knowledge to ensure our products are manufactured to the highest standards and in accordance with our stringent quality controls. REGISTRATION NUMBER: 76856 Contents Page 3 FlowGRiP flooring and covers Page 4 Flowtread Grating Page 4 Phenolic Grating Page 5 Flowgrate Moulded Grating Page 6-7 loads Load Tables Page 8 fixings Stairtreads and Fixings Adjustable Grating Supports Page 9 Safety Access Systems Page 10 Handrails, Ladders and Structures Page 11 applics GRP Applications

3 FlowGRiP flooring and covers GRP FlowGRiP plank flooring is a pultruded, one piece construction, interlocking tongue and groove flooring system for large spans and specialist applications. Used where solid flooring is required for odour control or dropped object protection. FlowGRiP s increased strength allows clear spans up to 1400mm clear span with 5kN/m 2 load. Available with slots, for drainage, meeting 15mm dropped object specification for offshore use. FlowGRiP provides excellent impact and loading characteristics and is fast and easy to install with low maintenance. FlowGRiP flooring conforms to BS4592 Part4 1992 and BS5395 Part3 1985. Grating Depth Standard Panel Size Open Area % Approx. Weight Kg/m 2 40mm solid 500 x 6000-19 40mm solid 600 x 6000-16 40mm solid 600 x 6000 LD - 13 40mm slotted 500 x 6000 14% (14 x 38mm) 18 LD = Light Duty Resin NFR and Fire Retardant options* Chemical Resistance** Colour*** BS476 Part 7 Class 1, ASTM E-84, ASTM D635 Grey BS00A05/Yellow BS08E53 Isophthalic Polyester Good Vinylester Excellent * NFR: Non-Fire Retardant ** Contact our technical department for Chemical Resistance Guide ***Most RAL/BS colours available Far left: Slotted FlowGRiP Right: Solid FlowGRiP Flush-fitting Stainless or Galvanised steel recessed handles are available for FlowGRiP flooring to aid removal of panels and reduce the risk of trips. Hinged Covers can be fitted to FlowGRiP to provide access or inspection points. GRP edge channel banding is available in the standard colours of grey or yellow.

4 Flowtread Grating Flowtread is a Pultruded grating system manufactured using I section load bearing bars mechanically locked and bonded to transverse bars for maximum strength. Flowtread grating is suitable for wide spans whilst offering a large open area for drainage. 1500mm Clear span for 5kN/m 2. Flowtread conforms to BS4592 Part 4 1992 and BS5395 Part 3 1985 and withstands a 5kJ impact. Grating Depth Mesh Size mm Standard Panel Open Area % Weight Kg/m 2 25mm 38 x 150 1000 x 6000 60 15 38mm 38 x 150 1000 x 6000 60 19 Resin Fire Retardant Chemical Colour BS476 Part 7 Class 1, Resistance* Grey RAL 7038 ASTM E-84, ASTM D635 Yellow RAL 1021 Isophthalic Polyester Good Vinylester Excellent * Contact our technical department for Chemical Resistance Guide Phenolic Grating PH-S Phenolic Flowgrate and Flowtread Type PH Gratings provide ultimate performance where Fire Resistance, Low Smoke and Toxicity emissions are critical. Designed to withstand prolonged fire exposure without sustaining structural damage. US Coastguard Level 2 is available for Offshore applications. With the added advantages of: High strength Lightweight Corrosion Resistance Anti-Slip PH-SQ Grating Thickness Panel Size mm Weight/m 2 Mesh Open % USCG Flowgrate PH-S 41mm 3660 x 1220 22 Kg Solid - - Flowgrate PH-SQ 38mm 3660 x 1220 18 kg 38x38 68% - Flowgrate PH-R 38mm 3660 x 1220 20 Kg 150x38 55% Flowtread PH 38mm 6000 x 1000 20 Kg 150x38 60% Colour: Orange/Brown PH-R Please contact our sales office for our product data sheet.

5 Flowgrate Moulded Grating Flowgrate open mesh and solid top grating is a cost effective, lightweight solution for Walkways, Platforms, Gullies, Trenches and Mezzanines, offering good chemical resistance together with excellent anti-slip properties. Flowgrate is easy to install and available in a variety of thickness and mesh sizes. Thickness (mm) Panel Size (mm) Mesh (mm) Open Area % Appx Weight Kg/m 2 13 3660 x 1220 50 x 50 72 7 25 3660 x 1220 25 x 100 65 13 25 3660 x 1220 38 x 38 70 12 40 3660 x 1220 38 x 38 70 18 40 3660 x 1220 19 x 19 34 24* 50 3660 x 1220 50 x 50 72 20* * Also available with 3mm gritted solid top Resin Colour* Features Isophthalic Polyester Dark Grey RAL 7043 Chemical Resistant, Fire Retardant to BS476 Part 7 Class 1, ASTM - E84 and ASTM - D635 Isophthalic Vinylester Light Grey RAL 7040 Enhanced Chemical Resistance, Fire Retardant to ASTM - E84 and ASTM - D635 Phenolic** Brown Excellent Fire Retardant Properties, Meets BS476 Part 7 Class 0 and US Coastguard Approval * Other colours Green RAL 6017, Yellow RAL 1003 ** See Phenolic Data sheet

6 FlowGRiP Uniform Distributed Loads (UDL) kn/m 2 FlowGRiP Concentrated Loads (C/L) kn/m width FlowGRiP solid FlowGRiP slotted FlowGRiP solid (500mm wide) (500mm wide) (600mm LD) Span (mm) UDL (kn/m 2 ) Deflection (mm) UDL (kn/m 2 ) Deflection (mm) UDL (kn/m 2 ) Deflection (mm) 268.8 1.30 268.86 1.40 125.13 1.10 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 161.5 91.48 56.19 36.74 25.24 18.04 13.32 10.11 7.84 6.2 4.99 4.07 3.37 2.81 2.38 2.02 1.74 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 148.08 83.14 50.78 33.08 22.67 16.18 11.93 9.04 7.01 5.54 4.46 3.63 3.00 2.51 2.12 1.80 1.55 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 89.66 51.85 32.28 21.30 14.72 10.57 7.83 5.96 4.63 3.67 2.96 2.41 2.00 1.67 - - - 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00 8.50 - - - Clear span Deflection limited to L/200 1.50 kn/m 2 2075mm 2016mm 1763mm 3.00 kn/m 2 1664mm 1601mm 1393mm 5.00 kn/m 2 1401mm 1346mm 1169mm 7.50 kn/m 2 1218mm 1173mm 1015mm FlowGRiP solid FlowGRiP slotted FlowGRiP solid (500mm wide) (500mm wide) (600mm LD) UDL Deflection UDL Deflection UDL Deflection (kn/m width) (mm) (kn/m width) (mm) (kn/m width) (mm) 54.12 1.5 50.66 1.5 22.52 1.5 37.85 2.0 34.88 2.0 17.05 2 27.30 2.5 24.91 2.5 12.99 2.5 20.30 3.0 18.46 3.0 10.06 3.00 15.66 3.5 14.14 3.5 7.95 3.50 12.36 4.0 11.13 4.0 6.39 4.00 9.98 4.5 8.97 4.5 5.24 4.50 8.21 5.0 7.37 5.0 4.35 5.00 6.87 5.5 6.15 5.5 3.67 5.50 5.83 6.0 5.21 6.0 3.13 6.00 5.00 6.5 4.47 6.5 2.7 6.50 4.34 7.0 3.87 7.0 2.35 7.00 3.79 7.5 3.39 7.5 2.07 7.50 3.35 8.0 2.99 8.0 1.83 8.00 2.97 8.5 2.65 8.5 1.63 8.50 2.66 9.0 2.37 9.0 1.46 9.00 2.39 9.5 2.13 9.5 1.31 9.50 2.16 10.0 1.93 10.0 1.19 10.00 Flowtread Gratings Uniform Distributed Loads (UDL) kn/m 2 Flowtread Gratings Concentrated Load (kn/300mm width at mid span) 25mm 40mm Span (mm) UDL Deflection UDL Deflection (kn/m 2 ) (mm) (kn/m 2 ) (mm) 300 177.28 1.5 449.51 1.5 400 74.79 2.0 189.64 2.0 500 42.18 2.5 111.89 2.5 600 24.41 3.0 64.75 3.0 700 16.09 3.5 44.11 3.5 800 10.78 4.0 29.55 4.0 900 7.78 4.5 22.05 4.5 1000 5.67 5.0 16.07 5.0 1100 4.35 5.5 12.08 5.5 1200 3.35 6.0 9.76 6.0 1300 2.64 6.5 7.68 6.5 1400 2.11 7.0 6.15 7.0 1500 1.72 7.5 5.0 7.5 1600 1.41 8.0 4.12 8.0 1700 - - 3.43 8.5 1800 - - 2.89 9.0 1900 - - 2.46 9.5 2000 - - 2.11 10.0 2100 - - 1.73 10.0 2200 - - 1.44 10.0 25mm (38x38) 38mm (38x38) Span (mm) C/L Deflection C/L Deflection (kn) (mm) (kn) (mm) 300 33.24 1.5 84.28 1.5 400 18.70 2.0 47.41 2.0 500 13.18 2.5 34.97 2.5 600 9.15 3.0 24.28 3.0 700 7.04 3.5 19.30 3.5 800 5.39 4.0 14.78 4.0 900 4.38 4.5 12.40 4.5 1000 3.55 5.0 10.05 5.0 1100 2.99 5.5 8.30 5.5 1200 2.51 6.0 7.32 6.0 1300 2.14 6.5 6.24 6.5 1400 1.85 7.0 5.38 7.0 1500 1.61 7.5 4.68 7.5 1600 1.41 8.0 4.12 8.0 1700 - - 3.65 8.5 1800 - - 3.25 9.0 1900 - - 2.92 9.5 2000 - - 2.63 10.0 2100 - - 2.28 10.0 2200 - - 1.98 10.0 Clear span Deflection limited to L/200 1.50 kn/m 2 1569mm 2177mm 3.00 kn/m 2 1245mm 1778mm 5.00 kn/m 2 1043mm 1500mm 7.50 kn/m 2 911mm 1310mm UDL C/L

7 Phenolic Gratings Uniform Distributed Loads (UDL) kn/m 2 Phenolic Gratings Concentrated Load (kn/300mm width at mid span) 38mm Square 38mm Rectangular 40mm Rectangular Moulded Moulded Superspan Pultruded Mesh 38x38mm 38x152mm 38x152mm Span (mm) UDL Deflection UDL Deflection UDL Deflection (kn/m 2 ) (mm) (kn/m 2 ) (mm) (kn/m 2 ) (mm) 300 214.23 1.5 131.83 1.5 479.87 1.5 400 90.38 2.0 55.62 2.0 202.44 2.0 500 46.27 2.5 58.84 2.5 103.65 2.5 600 21.05 3.0 46.82 3.0 67.03 3.0 700 13.26 3.5 29.49 3.5 42.21 3.5 800 8.88 4.0 22.92 4.0 28.28 4.0 900 6.24 4.5 16.10 4.5 19.86 4.5 1000 4.55 5.0 11.74 5.0 14.48 5.0 1100 3.42 5.5 8.82 5.5 10.88 5.5 1200 2.63 6.0 6.79 6.0 8.38 6.0 1300 2.07 6.5 5.34 6.5 6.59 6.5 1400 1.66 7.0 4.28 7.0 5.28 7.0 1500 1.35 7.5 3.48 7.5 4.29 7.5 1600 - - 2.87 8.0 3.53 8.0 1700 - - 2.39 8.5 2.95 8.5 1800 - - 2.01 9.0 2.48 9.0 1900 - - 1.71 9.5 2.11 9.5 2000 - - 1.47 10.0 1.81 10.0 2100 - - - - 1.49 10.0 Clear span Deflection limited to L/200 1.50 kn/m 2 1447mm 1985mm 2096mm 3.00 kn/m 2 1149mm 1576mm 1690mm 5.00 kn/m 2 969mm 1329mm 1425mm 7.50 kn/m 2 846mm 1161mm 1245mm 38mm Square 38mm Rectangular 40mm Rectangular Moulded Moulded Superspan Pultruded Mesh 38x38mm 38x152mm 38x152mm Span (mm) C/L Deflection C/L Deflection C/L Deflection (kn) (mm) (kn) (mm) (kn) (mm) 300 40.17 1.5 24.72 1.5 98.18 1.5 400 22.60 2.0 13.90 2.0 55.20 2.0 500 14.46 2.5 18.39 2.5 35.33 2.5 600 7.89 3.0 17.56 3.0 24.53 3.0 700 5.80 3.5 12.90 3.5 20.51 3.5 800 4.44 4.0 11.46 4.0 15.70 4.0 900 3.07 4.5 9.06 4.5 13.70 4.5 1000 2.48 5.0 7.34 5.0 11.09 5.0 1100 2.05 5.5 6.06 5.5 9.46 5.5 1200 1.72 6.0 5.09 6.0 7.94 6.0 1300 1.47 6.5 4.34 6.5 6.77 6.5 1400 1.27 7.0 3.74 7.0 5.84 7.0 1500 1.10 7.5 3.26 7.5 5.08 7.5 1600 - - 2.87 8.0 4.47 8.0 1700 - - 2.54 8.5 3.96 8.5 1800 - - 2.26 9.0 3.53 9.0 1900 - - 2.03 9.5 3.17 9.5 2000 - - 1.83 10.0 2.86 10.0 2100 - - - - 2.47 10.0 2200 - - - - 2.15 10.0 2300 - - - - 1.88 10.0 Flowgrate Gratings Uniform Distributed Loads (UDL) kn/m 2 Flowgrate Gratings Concentrated Load (kn/300mm width at mid span) 25mm 38mm 50mm Mesh 38x38mm 38x38mm 50x50mm Span (mm) UDL Deflection UDL Deflection UDL Deflection (kn/m 2 ) (mm) (kn/m 2 ) (mm) (kn/m 2 ) (mm) 300 34.53 1.5 80.67 1.5 153.73 1.5 400 14.57 2.0 34.03 2.0 64.85 2.0 500 7.96 2.5 22.74 2.5 39.89 2.5 600 4.61 3.0 13.16 3.0 28.37 3.0 700 3.01 3.5 9.04 3.5 17.87 3.5 800 2.02 4.0 6.77 4.0 14.09 4.0 900 1.42 4.5 4.76 4.5 10.28 4.5 1000 - - 3.47 5.0 7.49 5.0 1100 - - 2.61 5.5 5.98 5.5 1200 - - 2.14 6.0 4.60 6.0 1300 - - 1.69 6.5 3.62 6.5 1400 - - 1.35 7.0 2.90 7.0 1500 - - - - 2.36 7.5 1600 - - - - 1.94 8.0 1700 - - - - 1.62 8.5 1800 - - - - 1.36 9.0 25mm 38mm 50mm Mesh 38x38mm 38x38mm 50x50mm Span (mm) C/L Deflection C/L Deflection C/L Deflection (kn) (mm) (kn) (mm) (kn) (mm) 300 6.47 1.5 15.13 1.5 28.82 1.5 400 3.64 2.0 8.51 2.0 16.21 2.0 500 2.49 2.5 7.11 2.5 12.47 2.5 600 1.73 3.0 4.94 3.0 10.64 3.0 700 1.32 3.5 3.95 3.5 7.82 3.5 800 1.01 4.0 3.39 4.0 7.05 4.0 900 0.80 4.5 2.68 4.5 5.78 4.5 1000 0.65 5.0 2.17 5.0 4.68 5.0 1100 0.53 5.5 1.79 5.5 4.11 5.5 1200 - - 1.61 6.0 3.45 6.0 1300 - - 1.37 6.5 2.94 6.5 1400 - - 1.18 7.0 2.54 7.0 1500 - - 1.03 7.5 2.21 7.5 1600 - - - - 1.94 8.0 1700 - - - - 1.72 8.5 1800 - - - - 1.53 9.0 Clear span Deflection limited to L/200 1.50 kn/m 2 883mm 1352mm 1744mm 3.00 kn/m 2 701mm 1049mm 1384mm 5.00 kn/m 2 591mm 902mm 1167mm 7.50 kn/m 2 517mm 773mm 1020mm UDL C/L

8 Stairtreads and Fixings GRP stairtreads are supplied with a high visibility anti-slip nosing, available with fixings and optional GRP support angles. Maximum recommended tread width 1000mm Complies with load requirements of BS4592 Pt 4. FlowGRiP Flowtread Flowgrate LENGTH WIDTH 150mm LENGTH WIDTH 40mm 40mm 15mmØ 125mm 50X50mm GRP ANGLE 15mmØ 125mm 50X50mm GRP ANGLE 15mmØ 125mm 50X50mm GRP ANGLE 30mm 30mm 30mm CD-02-1 CD-12-1 CD-13-1 CD-02-2 CD-02-2 CD-13-2 CD-68-1 CD-13-1 CD-11-2 CD-13-2 CD-71 Fixings available in 316 Stainless and Galvanised mild steel also suitable for use with Phenolic gratings. Adjustable Grating Supports Work Stations and Raised Flooring 50mm to 600mm.

9 Safety Access Systems 35% of major work injuries are caused by slips and trips. Our systems are designed to help reduce this hazard, relieving the expensive of down-time and insurance claims. Safety Access Systems offers a complete range of products to help improve in dry, wet or oily conditions. Safety Flat Sheet Advantages Minimal preparation Ready for immediate use Suitable for use over Chequer Plate, Concrete, Open Grating and Timber Corrosion resistant High visibility Range of anti-slip grades Fixings can be supplied Retrofit or new build Made to measure Slip Resistance Landings DIN 51 130 Ramp Test: (Maximum Value: R13) Grade Fine Medium Coarse Value R12 R13 R12 TRRL Pendulum Test: Coefficient of Friction Grade Wet Dry Fine Satisfactory Excellent Medium Excellent Excellent Coarse Excellent Excellent Safety Tread Covers Availability Product Size Safety Flat Sheet 3 x 1.25m Landings 2.5 x 1m Safety Tread Covers Going: 100 to 350mm Width: up to 3m Ladder Rung Covers Rung: 100 to 350mm Sizes: 19, 25 and 30mm Safety Timber Sheet Thickness: 13, 18, 24 and 30mm Panels: up to 1.5m x 3m Safety Adhesive Tapes Width: 20mm to 1m Length: 18m Ladder Rung Covers Self-Adhesive Tapes

10 Handrails, Ladders and Structures Handrails and Screens GRP handrails offer a lightweight corrosion resistant system, manufactured to suit the loading requirements of: BS6180 and BS EN ISO 14122. Side or base mounted systems can be supplied pieced small or in pre-fabricated frames for site installation Ladders GRP Ladders are manufactured in accordance with the dimensional requirements of: BS4211 1994, Specification for ladders for permanent access to chimneys, other high, silos and bins BS5395 Part3 1985, Code of Practice for the design of industrial type stairs, permanent ladders and walkways Structures GRP are fabricated with profiles manufactured using the latest pultrusion process, offering lightweight and high strength GRP sections, providing a cost effective alternative to steel. (Up to 50% weight of equivalent steel structure.) Drawings and structural calculations can be provided where required. Comparative costs Maintenance Installation GRP STEEL ST/STEEL Surface Treatment Fabrication/Machining Design Material Cutting and fabrication Our extensive facilities ensure grating and can be cut and fabricated ready to install. Site Installation Lionweld Kennedy operates an ISO 9001-2000 quality system, for the design, manufacture and site installation of flooring, handrailing and manufactured in Steel or GRP. For further information please contact sales.

11 Lionweld Kennedy GRP Applications Chemical and process Chemical Resistant Corrosion Resistant Low Maintenance Non-Sparking Application Product type Examples Water and waste treatment Odour Control Lightweight High Strength Corrosion Resistant Anti-slip Rail and transport Lightweight Anti-Slip Fire Retardant Non-Conductive Low Smoke and Toxicity Offshore and marine Lightweight Impact Resistant Fire Retardant Corrosion Resistant Low Maintenance Ease of Fabrication Power generation Non-Conductive Lightweight Chemical Resistant Anti-Slip Long Life Architectural Versatile Anti-Slip Colour Options (FlowGRiP ) Comfort of use Aesthetically Pleasing Roof access Lightweight Corrosion Resistant Low Maintenance Easy To Install

GRP Product Guide LIONWELD KENNEDY Lionweld Kennedy Flooring Limited Marsh Road Middlesbrough TS1 5JS Reception: +44 (0) 1642 245151 Sales: +44 (0) 1642 233299 Technical: +44 (0) 1642 233297 Fax: +44 (0) 1642 224710 Email: sales@lk-uk.com Web: www.lk-uk.com Information, recommendations etc. given in our literature, by our employees, representatives, agents and distributors, with regard to our products and their uses, are based upon extensive experience and given in good faith and without guarantee, since conditions of use are beyond our control. The customer must be satisfied that the product is suitable for the purpose for which it is intended to be used and the conditions under which it is to be used are suitable. Under no circumstances will Lionweld Kennedy be liable for incidental or consequential damage arising from any alleged negligence. All orders are accepted subject to our Conditions of Sale, which will be supplied on request, which prevail over any terms or conditions in or referred to in the order or correspondence.