PRODUCT INFORMATION The leader in rugged fiber optic technology. Unconditional Lifetime Warranty 2011A-0927 RLH 48V 300 Watt Solar Power Supply Solar power system with 72AH backup battery in NEMA-4X Cabinet Overview The RLH 300W solar power supply is a fully integrated solution provide remote powering for industrial equipment. RLH solar power supplies are engineered with durable and highly efficient solar electric panels to ensure reliable operation in any geographical region. The charge controller continuously maintains the correct 48V charge level on the 75Ah battery pack, and ensures a seamless power transition to battery power when needed. The charge controller allows maximum array current to flow into the batteries, and the temperature sensor adjusts the charging current based on ambient conditions. A digital LCD display shows battery voltage, solar amps, equipment amps, and battery level. The gel batteries are sealed and maintenance free, and are field replaceable. The system includes a NEMA-4X outdoor rated, aluminum cabinet to house the batteries, charge controller and related equipment. The cabinet may wall or pole mounted (pole mount kit optional), and includes mounting hardware. The cabinet comes pre-wired and includes a fuse to protect the system. The panels and charge controller are covered by our Exclusive Unconditional Lifetime Warranty. SPS-300/48-C1-1 300W 48V Solar Power Supply w/75ah Pack Standard Features Complete solar power system with panels, charge controller and sealed batteries in a steel pedestal Cabinet is outdoor rated and includes padlock ring and recessed hex latches Includes fuse holder and screw down connection terminals Solar panels include flexible mounting hardware for easy mounting onto poles or structures Sealed 48V 75Ah battery array, field replaceable Batteries are warranted for 5 years Built-in battery test function Convenient LCD display shows battery voltage, solar amps, equipment amps, and battery level Solar panels and charge controller are covered by our Exclusive Unconditional Lifetime Warranty RLH Industries, Inc. Tel. 866-DO-FIBER Fax 714 532-1885 www.fiberopticlink.com Page 1
Panel Information 52 Upper Bracket Cable Tie Power Cable South Solar Panel 64 Mounting Pole 35 ~ 60 Tilt Leg 300W Solar Panel Assembly Rear View Lower Bracket Mounting Diagram Side View /Charge Controller Cabinet Cabinet Layout Connection Diagram Charge Controller + + + + + + + Charge Controller In-line Fuse Page 2 RLH Industries, Inc. Tel. 866-DO-FIBER Fax 714 532-1885 www.fiberopticlink.com
Installation Plan the installation of the battery/charge controller cabinet and solar panel array prior to installation. For best results, mount the cabinet as close to the panels as practicable. Mount the cabinet and Install and connect the batteries prior to connecting the solar panels. Refer to the battery/charge controller cabinet wiring diagram. Mount the solar panel assembly in an appropriate South facing (in the Northern hemisphere) location. The location should be free of shadow between the hours of 9:00am and 3:00pm For the maximum power generation, the solar panels must be situated with the proper amount of tilt for the latitude of installation. Refer to the latitudinal chart to determine the proper amount of tilt for your location. Note that all figures refer to angle from horizontal. For pole mounting, mount the panel assembly to a 4 diameter pole using the U-bolts provided. Alternatively, mount the panel to a wall using appropriate hardware depending on the type of structure. Adjust the telescoping tilt legs for optimum sun angle, and tighten all bolts securely after making adjustments. Since the top of the panel is close to the wall/pole mounting, it is best to route the panel wiring at the top. The panel wiring is connected directly to the solar battery charge controller inside the battery cabinet. A section of wiring and liquid tight conduit is provided for ease of installation. Refer to the charge controller operation manual for additional information on the displays and indicators of the charge controller. Solar panels face South Recommended Solar Panel Tilt Angle (From horizontal) 90 75 60 45 Mercator Projection 30 RLH Industries, Inc. Tel. 866-DO-FIBER Fax 714 532-1885 www.fiberopticlink.com Page 3
System Components SOLAR PANEL ARRAY CABINET INCLUDED ACCESSORIES Aluminum alloy mounting frame Mounting feet, brackets, and hardware Tilt legs, universal mounting brackets and hardware Liquid tight junction box NEMA-4X outdoor rated, welded, powder coated aluminum alloy construction Wall mount brackets Standard recessed can wrench latches Padlock ring Sealed gel type batteries Prewired charge controller ½ x 6 long galvanized bolts with nuts and washers for mounting U-bolts and hardware for 4 pole mounting of solar panels 25ft. Outdoor rated #12 AWG wiring 25ft. Outdoor rated liquid tight conduit Ordering Information Part Number SPS-300/48-C1-1 Description 300W 48V Solar Power Supply with 75AH batteries and charge controller in 24x24x16 NEMA-4X cabinet 8806-1250-08RB 75A 48V Replacement Set (Set of 4) Page 4 RLH Industries, Inc. Tel. 866-DO-FIBER Fax 714 532-1885 www.fiberopticlink.com
Specifications SOLAR ARRAY TYPE 2 X 150W SQ150 Panels RATED MAXIMUM POWER (Pmax) 300W TOLERANCE ± 3% VOLTAGE @ Pmax (Vmp) 58.6V CURRENT @ Pmax (Imp) 5.12A SHORT CIRCUIT CURRENT (Isc) 5.55A OPEN CIRCUIT VOLTAGE (Voc) 72.0V NOMINAL OPERATING CELL TEMPERATURE CELL TYPE WIND LOADING 47 C ± 2 C Mono 50lbs/sq. ft. PANEL DIMENSIONS W 64 X L 64 X D 4 STANDARD TEST CONDITIONS AM -1.5 E=1000W/m2 TC=25 C WARNING Electric Hazard: This unit produces DC electricity when exposed to light. Cover the panel surface before removing terminal junction box or connecting to charge controller pedestal. CABINET CABINET CONSTRUCTION Aluminum Alloy, NEMA-4X outdoor rated CABINET FEATURES CABINET DIMENSIONS H 24 X W 24 X D 16 CHARGE CONTROLLER TYPE Prostar PS-15M-48V FEATURES Recessed hex latches, padlock ring, exterior carry handles, single knock-out removed on bottom for wiring. Digital charge controller with battery status indicators, digital display with battery volts, battery amps and load amps. CIRCUIT PROTECTION Short Circuit (solar and load), Overload (solar and load), reverse polarity, reverse current at night, high voltage and high temperature disconnect, Lightning, transient surge and voltage spike protections with automatic recovery. OUTPUT VOLTAGE 48VDC RATED SOLAR CURRENT 15A RATED LOAD CURRENT 15A MAXIMUM RECOMMENDED LOAD 450mA @ 48VDC (22 watts) WORKING TEMP., HUMIDITY -40 ~ +60 C, 20 ~ 90% RH STORAGE TEMP., HUMIDITY -30 ~ +85 C, 10 ~ 95% RH BATTERY FUSE 8A fuse, inline VOLTAGE 48VDC (4 X 12V) CAPACITY 75Ah CHARGE CURRENT MAXIMUM 22.5A MAX DISCHARGE CURRENT 500A (5 seconds) FLOAT CHARGING VOLTAGE 54.0 to 55.2 VDC @ 25 C (77 F) EQUALIZATION AND CYCLE SERVICE 57.6 to 60 VDC @ 25 C (77 F) BATTERY DIMENSIONS (ea.) L 11 X W 7 X H 9.5 BATTERY TYPE Deep Cycle, Sealed Gel, Lead acid HOUSING (ea.) Polypropylene UL 94-V0/File E50955 Other company and product names mentioned herein are trademarks of their respective companies. RLH Industries, Inc. Tel. 866-DO-FIBER Fax 714 532-1885 www.fiberopticlink.com Page 5
Warranty RLH is recognized throughout the U.S. and offers the only UNCONDITIONAL LIFETIME WARRANTY in the telecommunications industry. We are very proud of our warranty which simply states that our transmission products are warranted to be free of defects in material and workmanship for the LIFE OF THE PRODUCT. Batteries are warranted for 5 years. RLH will replace any product, or part thereof, that fails FOR ANY REASON, provided the defective part is returned to RLH Freight prepaid. This warranty is UNCONDITIONAL and valid even when the product has been abused or mishandled, where unauthorized repairs have been attempted or performed, or damaged as a result of a natural disaster. Compare this warranty to our competitors and see how our warranty will reduce your costs and simplify your maintenance activities. To make a warranty claim, or schedule repair or replacement of your RLH product, please contact us for an RMA number. You will be promptly assisted by one of our warranty specialists. All returns must have an RMA number before we can receive any items. Technical Support Normal technical support: Local (714) 532-1672 (Mon - Fri 6am - 6pm PST) Toll Free (800) 877-1672 Toll Free (866) DO-FIBER 24/7 Technical support: (714) 366-2503 (714) 396-8982 (714) 457-5740 Contact Information Corporate Headquarters: RLH Industries, Inc. 936 N. Main Street Orange, CA 92867 USA Phone: Local (714) 532-1672 Toll Free (800) 877-1672 Toll Free (866) DO-FIBER Fax: (714) 532-1885 Email: info@fiberopticlink.com Web site: www.fiberopticlink.com RLH Industries, Inc. 936 N. Main Street, Orange, CA 92867 USA T: (714) 532-1672 F: (714) 532-1885 Please contact your RLH sales representative for pricing and delivery information. Specifications subject to change without notice. Page 6 RLH Industries, Inc. Tel. 866-DO-FIBER Fax 714 532-1885 www.fiberopticlink.com